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At least 1,765 records · Page 98

Polymer compositions, polymer films and methods and precursors for forming same

Stable, high performance polymer compositions including polybenzimidazole (PBI) and a melamine-formaldehyde polymer, such as methylated, poly(melamine-co-formaldehyde), for forming structures such as films, fibers and bulky structures. The polymer compositions may be formed by combining polybenzimidazole with the melamine-formaldehyde polymer to form a precursor. The polybenzimidazole may be reacted and/or intertwined with the melamine-formaldehyde polymer to form the polymer composition. For example, a stable, free-standing film having a thickness of, for example, between about 5 .mu.m and about 30 .mu.m may be formed from the polymer composition. Such films may be used as gas separation membranes and may be submerged into water for extended periods without crazing and cracking. The polymer composition may also be used as a coating on substrates, such as metal and ceramics, or may be used for spinning fibers. Precursors for forming such polymer compositions are also disclosed.

36 MATERIALS SCIENCE↗

Durable polymer-aerogel based superhydrophobic coatings, a composite material

Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

36 MATERIALS SCIENCE↗

Diamagnetic composite material structure for reducing undesired electromagnetic interference and eddy currents in dielectric wall accelerators and other devices

The devices, systems and techniques disclosed here can be used to reduce undesired effects by magnetic field induced eddy currents based on a diamagnetic composite material structure including diamagnetic composite sheets that are separated from one another to provide a high impedance composite material structure. In some implementations, each diamagnetic composite sheet includes patterned conductor layers are separated by a dielectric material and each patterned conductor layer includes voids and conductor areas. The voids in the patterned conductor layers of each diamagnetic composite sheet are arranged to be displaced in position from one patterned conductor layer to an adjacent patterned conductor layer while conductor areas of the patterned conductor layers collectively form a contiguous conductor structure in each diamagnetic composite sheet to prevent penetration by a magnetic field.

43 PARTICLE ACCELERATORS↗

Precursor polymer compositions comprising polybenzimidazole

Stable, high performance polymer compositions including polybenzimidazole (PBI) and a melamine-formaldehyde polymer, such as methylated, poly(melamine-co-formaldehyde), for forming structures such as films, fibers and bulky structures. The polymer compositions may be formed by combining polybenzimidazole with the melamine-formaldehyde polymer to form a precursor. The polybenzimidazole may be reacted and/or intertwined with the melamine-formaldehyde polymer to form the polymer composition. For example, a stable, free-standing film having a thickness of, for example, between about 5 .mu.m and about 30 .mu.m may be formed from the polymer composition. Such films may be used as gas separation membranes and may be submerged into water for extended periods without crazing and cracking. The polymer composition may also be used as a coating on substrates, such as metal and ceramics, or may be used for spinning fibers. Precursors for forming such polymer compositions are also disclosed.

36 MATERIALS SCIENCE↗

Durable polymer-aerogel based superhydrophobic coatings: a composite material

Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140.degree. and a contact angle hysteresis of less than about 1.degree.. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

36 MATERIALS SCIENCE↗

Comprehensive model for predicting elemental composition of coal pyrolysis products

Large-scale coal combustion simulations depend highly on the accuracy and utility of the physical submodels used to describe the various physical behaviors of the system. Coal combustion simulations depend on the particle physics to predict product compositions, temperatures, energy outputs, and other useful information. The focus of this paper is to improve the accuracy of devolatilization submodels, to be used in conjunction with other particle physics models. Many large simulations today rely on inaccurate assumptions about particle compositions, including that the volatiles that are released during pyrolysis are of the same elemental composition as the char particle. Another common assumption is that the char particle can be approximated by pure carbon. These assumptions will lead to inaccuracies in the overall simulation. There are many factors that influence pyrolysis product composition, including parent coal composition, pyrolysis conditions (including particle temperature history and heating rate), and others. All of these factors are incorporated into the correlations to predict the elemental composition of the major pyrolysis products, including coal tar, char, and light gases.

01 COAL, LIGNITE, AND PEAT↗

Composite anode for lithium ion batteries

A composite anode for a lithium-ion battery is manufactured from silicon nanoparticles having diameters mostly under 10 nm; providing an oxide layer on the silicon nanoparticles; dispersing the silicon nanoparticles in a polar liquid; providing a graphene oxide suspension; mixing the polar liquid containing the dispersed silicone nanoparticles with the graphene oxide suspension to obtain a composite mixture; probe-sonicating the mixture for a predetermined time; filtering the composite mixture to obtain a solid composite; drying the composite; and reducing the composite to obtain graphene and silicon.

25 ENERGY STORAGE↗

Purification of Gas and Liquid Streams Using Composite Sorbents Embedded in a Polyacrylonitrile Matrix

As new sorbents are developed for purifying gases or liquids via physisorption and/or chemisorption processes, the objective is typically to increase the specific surface area (SSA) to maximize the available binding sites for capturing various species of interest. One downfall to making a sorbent more porous is that it often leads to a product that is fragile or friable and can be damaged (resulting in unwanted powders), thus imposing process limitations. Techniques can be used to enhance the mechanical integrity of a sorbent, including heat treatments or pelletization with extrusion or granulation processes, but these can result in collapsed, unavailable pore structures within the sorbent, which decreases the diffusivity and eventually reduces the capacities of target species. An alternative approach for improving the mechanical integrity of the sorbent is to bind it (or encapsulate it) within a porous matrix that passively holds the sorbent in place. Typically, this approach leads to a decrease in sorption efficiency on the basis of starting sorbent mass, because the active sorbent is diluted by the binding matrix material and the active surfaces of the sorbent are somewhat obscured by the binding matrix; however, it comes with the advantage that the active sorbent is held in place and better protected from disintegrating during operation. One approach to securing the active sorbent is to embed it in a macroporous, passive polyacrylonitrile (PAN) matrix to create a composite sorbent. When optimized, the PAN matrix is highly porous and allows for gaseous or aqueous media transport through the product, providing adequate binding site access between the active sorbent and the species of interest. Including a polymer in the composite sorbent limits the maximum operating temperature, above which the composite sorbent incurs loss of structural integrity (e.g., decomposes) and/or reduction in SSA. Composite sorbents have been demonstrated with sulfide aerogels (SnS-PAN) for capturing I2(g), hydrogen mordenite (HZ-PAN) and silver-exchanged mordenite (AgZ-PAN) for capturing Kr and Xe, nanoparticle metal oxides (Nano-Composite Arsenic Sorbent, or N-CAS) for removing arsenic from water, ammonium molybdophosphate (AMP-PAN) for removing cesium-137 (137Cs) from aqueous nuclear waste streams, and The Phosphate Sponge (TPS) composite, which is being used to remove inorganic/ortho-phosphates in water treatment processes to mitigate introduction to the environment, which impedes toxic algae bloom formations. This chapter provides details on production of these materials along with options to optimize the synthesis process. It also includes experimental techniques to characterize products and assess their performance.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Durable polymer-aerogel based superhydrophobic coatings: a composite material

Provided are polymer-aerogel composite coatings, devices and articles including polymer-aerogel composite coatings, and methods for preparing the polymer-aerogel composite. The exemplary article can include a surface, wherein the surface includes at least one region and a polymer-aerogel composite coating disposed over the at least one region, wherein the polymer-aerogel composite coating has a water contact angle of at least about 140° and a contact angle hysteresis of less than about 1°. The polymer-aerogel composite coating can include a polymer and an ultra high water content catalyzed polysilicate aerogel, the polysilicate aerogel including a three dimensional network of silica particles having surface functional groups derivatized with a silylating agent and a plurality of pores.

Kissel, David J.↗

Characterization of anisotropic mechanical properties of polymer composites from a hybrid additive manufacturing-compression molding process using x-ray computer tomography

In this study, anisotropic stiffness tensors were reconstructed based on fiber orientation distributions obtained from X-ray computer tomography (xCT). A preform was manufactured via a big area additive manufacturing (BAAM) system with carbon fiber (CF) filled acrylonitrile butadiene styrene (ABS). The tailored preform from additive manufacturing (AM) was used in the compression molding (CM) process to produce a low-void high-performance thermoplastic composite panel. An xCT technique was employed to detect the fiber orientations in CF/ABS composites manufactured via three different methods: AM from BAAM, extrusion compression molding (ECM), and AM-CM. The anisotropic stiffness tensor was obtained from the composite panel manufactured via the three manufacturing methods (AM, ECM, and AMCM). A micromechanics theory was used to obtain the orthotropic stiffness tensors of the composite panels and compared with the experimental values. The predicted stiffness tensors of AM and AM-CM composite panels were used to study the deformation characteristics of a steering wheel during airbag deployment by performing finite element analysis (FEA). The approach developed in this study can be utilized for evaluating high-performance composites.

Pokkalla, Deepak↗

Ce:YAG/A12O3 composites for laser-excited solid-state white lighting

A method for fabricating a composite useful in a white light emitting device, includes mixing a phosphor and a filler to form a mixture; sintering the mixture (e.g., using spark plasma sintering) to form a composite; and annealing the composite to reduce oxygen vacancies and improve optical properties of the composite. Also disclosed is a white light emitting device including a laser diode or light emitting diode optically pumping the phosphor in the composite to produce white light. The composite fabricated using the method (and having. e.g., at most 50% phosphor by weight) can (1) reduce an operating temperature of the phosphor by 55 degrees, (2) increase an external quantum efficiency (e.g., by at least 15%) of the white light emitting device, and (3) result in color points and quality of the white light that is equal to or improved, as compared to without the filler.

Cozzan, Clayton J.↗

Thermal Conductivity and Diffusivity for SiC Fibers for Use in ATF Cladding Composites

As part of the accident tolerant fuels (ATF) initiative, there is a need to understand the thermophysical properties of cladding for these fuels. One potential cladding material is silicon carbide (SiC) ceramic matrix composite reinforced with SiC fibers because of the corrosion resistance, resistance to hydrogen formation, high bulk thermal conductivity, and favorable mechanical properties of SiC. However, data about the thermal properties of individual SiC fibers in these composites is absent in the literature. This paper presents the measured axial thermal conductivity and thermal diffusivity of a leading SiC fiber (HiNicalon Type S) via a thermal measurement technique (transient electrothermal technique, TET) optimized for thin fibers. The results show that the measured properties are significantly lower than bulk values for SiC. Because of the low neutron absorption, as well as excellent thermal and mechanical properties, zircaloy has primarily been used for the fuel cladding in many nuclear reactors. A major drawback of the zircaloy is its hydrogen generation vulnerability. This issue has been known for some time, but the explosion of hydrogen accident in the Fukushima Daiichi nuclear disaster has motivated efforts for accident tolerant fuels (ATF) and their cladding as suitable substitutes for zircaloy. Fuel cladding made of silicon carbide (SiC) ceramic matrix composite (CMC) is an attractive alternative to the zircaloy. Investigation on the tubular monolithic a-SiC polytropes indicates that it has superior oxidation (hydrogen production) resistance (three orders of magnitude slower) than zircaloy. Additionally, it has well-documented, favorable mechanical properties, along with high temperature corrosion resistance. However, its bulk thermal properties can vary significantly depending on polytrope, the grain size, grain boundary, or impurities. At room temperature, SiC has a thermal conductivity as high as 490 Wm{sup -1}K{sup -1}, where the {sup 6}H polytrope has the highest conductivity. Thermal measurements of the SiC CMC are usually accomplished by laser flash method for thermal diffusivity (a) and thermal conductivity is indirectly calculated through the relationship k=aρcp. Depending on the manufacturing method and the reinforced fiber, the composite thermal conductivity varies from <10 Wm{sup -1}K{sup -1} to ∼70 Wm{sup -1}K{sup -1}. While the flash method is convenient for the measurement of the composite, it is difficult to apply to the measurement of individual fibers. Because of this, the thermal properties of individual SiC fibers is not present in the literature. Because the SiC fiber manufacturing process is different than that of the SiC matrix in the CMC, the properties of the bulk material might be erroneous when applied to the fiber. Being able to measure the fiber properties independently and directly allows for an understanding of the effect of the manufacturing process on the fiber and the opportunity to potentially improve or control the thermal properties of the composite. This improved accuracy can be achieved by measuring the fiber with a technique optimized for individual fiber measurement, known as the Transient Electrothermal Technique or TET. This paper presents the thermal conductivity and diffusivity of a leading SiC fiber (HiNicalon Type S). Measurements are performed with the TET, with the resulting properties being significantly lower than the bulk values of SiC, which is one possible explanation for relatively low CMC values. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

The composition of seawater and the effect of seawater immersion on reactivity - 14499

Following the Fukushima Daiichi accident a need arose to perform defense-in-depth analyses to assess the effect of seawater immersion on the reactivity of nuclear fuel. This paper derives a composition for Standard Seawater based on the Reference Composition using the International Thermodynamic Equation of Seawater - 2010 (TEOS-10). The Reference Composition for seawater is based on measurements of the Atlantic surface seawater and assumes no organic or inorganic material is entrained in the seawater. Using the Reference Composition, a methodology for determining the composition of seawater as a function of temperature, pressure and salinity is developed. These seawater compositions may be used in nuclear criticality safety analyses to determine the effect of seawater immersion on reactivity. Results of a sensitivity study are presented that illustrate the effect of seawater immersion and salinity on the reactivity of a representative low-enriched uranium critical assembly, LEU-COMP-THERM-002. (author)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Enhanced through-thickness electrical conductivity and lightning strike damage response of interleaved vertically aligned short carbon fiber composites

Through-thickness electrical conductivity of carbon fiber reinforced polymers (CFRPs) is a key characteristic that determines the severity of lighting strike-induced damage. Carbon Fibers (CFs) are inherently electrically conductive and therefore provide high conductivity in the direction of the fiber orientation. However, electrical conductivities through the thickness and orthogonal to the CF orientation in CFRPs are governed by the insulating polymer matrix present between CFs. Here, in this work, through the thickness alignment of short CFs in between layers of CFRP laminates is demonstrated to improve the through-thickness electrical conductivity. Composites with interleaved vertically aligned short CF fibers (<150 μm) will be referred as V-fiber composites hereafter. The effect of the V-fiber on the lightning strike damage is evaluated against an artificial lightning strike of 100 kA (modified waveform A of SAE ARP-5412B standard). The improved through-thickness electrical conductivity of CFRP laminates (1.15 S/cm) through vertical alignment of short CFs was compared to reference CFRP laminates (0.13 S/cm) and was found to dissipate the artificial lightning strike current more efficiently. The surface damage after the artificial lightning strike in the V-fiber composites was reduced to 12.69 cm 2 compared to the reference CFRP surface damage of 57.67 cm 2 , a 78% reduction. It was also demonstrated that Joule heat generated due to lightning strike on the composites was significantly less than the reference sample using infrared (IR) thermography. A high retention (up to 78%) of flexural properties (modulus and strength) was observed in V-fiber composites post lightning strike impact as compared to only 47% retention in the reference panel.

42 ENGINEERING↗

Microstructural design and additive manufacturing and characterization of 3D orthogonal short carbon fiber/acrylonitrile-butadiene-styrene preform and composite

In contrast to conventional preforming techniques, additive manufacturing features direct and layer-by-layer fabrication, which provides viable new capabilities for the fabrication of reinforced composites. In this paper, we explore the microstructural design as well as additive manufacturing and characterization of 3D orthogonal, short carbon fiber/acrylonitrile-butadiene-styrene (ABS) preforms and composite. First, an array of 3D orthogonal preforms is designed based on topological consideration and validated by fused filament fabrication of pure ABS wire; high fidelity between models and preforms is accomplished. Then, short carbon fibers are introduced into the designed 3D orthogonal preforms as reinforcement, using a short carbon fiber/ABS wire. Lastly, the compressive behavior of a 3D orthogonal, short carbon fiber/ABS preform and that of its silicone infused composite are characterized. Finally, the preform design methodology developed in this research as well as the preliminary effort made in composite fabrication and characterization demonstrates the feasibility of additive manufacturing of 3D orthogonal preform based fiber composites.

36 MATERIALS SCIENCE↗

A deep learning and finite element approach for exploration of inverse structure–property designs of lightweight hybrid composites

Hybrid composites have important applications, such as high-performance and lightweight materials in aerospace and automotive industries. Hybrid composites utilize the synergy of diverse fillers to achieve desired material properties, but usually have more complicated microstructures. While topology optimization can optimize a particular property, designing hybrid composites for customized mechanical performances, e.g. full-range stress–strain curve, remains challenging. Here, a computational framework that integrated finite element analysis (FEA) and artificial intelligence (AI) methods of Conditional Generative Adversarial Networks (cGAN) deep learning and transfer learning was developed to establish inverse structure–property relationships and design tailor-made hybrid composites. Based on FEA-generated datasets of hybrid fiber-particle–matrix microstructures and their corresponding full-range stress–strain curves, a cGAN architecture was trained to generate tailored microstructures and establish structure–property relationships. Similarity in microstructural features and well-matched stress–strain curves based on the AI-generated composites were achieved. In conclusion, transfer learning was used to expand the pre-trained model for designing different materials systems.

Hybrid composites↗

Structural and dynamical studies of acid-mediated conversion in amorphous-calcium-phosphate based dental composites

Our objective was to investigate the complex structural and dynamical conversion process of the amorphous-calcium-phosphate (ACP)-to-apatite transition in ACP based dental composite materials. Composite disks were prepared using zirconia hybridized ACP fillers (0.4 mass fraction) and photo-activated Bis-GMA/TEGDMA resin (0.6 mass fraction). We performed an investigation of the solution-mediated ACP-to-apatite conversion mechanism in controlled acidic aqueous environment with in situ ultra-small angle X-ray scattering based coherent X-ray photon correlation spectroscopy and ex situ X-ray diffraction, as well as other complementary techniques. We established that the ACP-to-apatite conversion in ACP composites is a two-step process, owing to the sensitivity to local structural changes provided by coherent X-rays. Initially, ACP undergoes a local microstructural rearrangement without losing its amorphous character. We established the catalytic role of the acid and found the time scale of this rearrangement strongly depends on the pH of the solution, which agrees with previous findings about ACP without the polymer matrix being present. In the second step, ACP is converted to an apatitic form with the crystallinity of the formed crystallites being poor. Separately, we also confirmed that in the regular Zr-modified ACP the rate of ACP conversion to hydroxyapatite is slowed significantly compared to unmodified ACP, which is beneficial for targeted slow release of functional calcium and phosphate ions from dental composite materials. Significantly, for the first time, we were able to follow the complete solution-mediated transition process from ACP to apatite in this class of dental composites in a controlled aqueous environment. A two-step process, suggested previously, was conclusively identified.

36 MATERIALS SCIENCE↗

On the interactions between molten aluminum and high entropy alloy particles during aluminum matrix composite processing

The feasibility of adding AlCrTiV high entropy alloy (HEA) particles to molten aluminum to make metal matrix composites was studied. Equiatomic AlCrTiV HEA particles, produced by a solid state reduction process, were dispersed into pure aluminum and 7075 alloy (Al-5.8Zn-2.3Mg-1.4Cu, all weight %) melt and by a ultrasonic dispenser. It was found that the AlCrTiV particles reacted with molten aluminum, leading to the formation of Al 45 (Cr,V) 7 and Al 3 Ti intermetallic phases in the aluminum matrix composites. Although the AlCrTiV HEA particles did not survive in molten aluminum during composite processing, the final composite materials showed significantly improved mechanical properties, due to grain refinement and dispersion strengthening. Finally, the research suggests that the interactions between matrix aluminum alloys and the particles are key in controlling the final microstructure and properties of the composites.

36 MATERIALS SCIENCE↗