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DOE OSTI2015

NREL/University of Delaware Offshore Wind R&D Collaboration: Cooperative Research and Development Final Report, CRADA Number CRD-10-393

Specifically, the work under this CRADA includes, but is not limited to, the development of test procedures for an offshore test site in Delaware waters; testing of installed offshore wind turbines; performance monitoring of those turbines; and a program of research and development on offshore wind turbine blades, components, coatings, foundations, installation and construction of bottom-fixed structures, environmental impacts, policies, and more generally on means to enhance the reliability, facilitate permitting, and reduce costs for offshore wind turbines. This work will be conducted both at NREL's National Wind Technology Center and participant facilities, as well as the established offshore wind test sites.

17 WIND ENERGY↗

NASA NTRSDate not supplied

Status of Moog SureFly Hover Test and Progress on Noise Prediction Efforts

An update on the Moog SureFly vehicle acoustic hover test and predictions is presented. Data were acquired for a 15’ hover altitude. Preliminary predictions using CAMRAD coupled with ANOPP have been completed. The predictions are currently using a generic blade geometry. High resolution blade scans have been initiated for the same type of rotor as that used on the SureFly vehicle and the resulting coordinates will be implemented in future prediction efforts. Plans for a future hover test at higher altitudes are discussed.

jet noise↗

NASA NTRS1979

Study of mean- and turbulent-velocity fields in a large-scale turbine-vane passage

Laser-Doppler velocimetry, and to a lesser extent hot-wire anemometry, were employed to measure three components of the mean velocity and the six turbulent stresses at four planes within the turbine inlet-guide-vane passage. One variation in the turbulent inlet boundary layer thickness and one variation in the blade aspect ratio (span/axial chord) were studied. A longitudinal vortex (passage vortex) was clearly identified in the exit plane of the passage for the three test cases. The maximum turbulence intensities within the longitudinal vortex were found to be on the order of 2 to 4 percent, with large regions appearing nonturbulent. Because a turbulent wall boundary layer was the source of vorticity that produced the passage vortex, these low turbulence levels were not anticipated. For the three test cases studied, the lateral velocity field extended significantly beyond the region of the longitudinal velocity defect. Changing the inlet boundary layer thickness produced a difference in the location, the strength, and the extent of the passage vortex. Changing the aspect ratio of the blade passage had a measurable but less significant effect. The experiment was performed in a 210 mm pitch, 272 mm axial chord model in low speed wind tunnel at an inlet Mach number of 0.07.

Bailey, D. A.↗

NASA NTRS1972

A summary of wind tunnel research on tilt rotors from hover to cruise flight

An experimental research program has been conducted on a series of tilt rotors designed for a range of blade twist in various wind tunnel facilities. The objective was to obtain precise results on the influence of blade twist and aeroelasticity on tilt rotor performance, from hover to high speed cruise Mach number of about 0.7. global forces on the rotor, local loads and blade torsional deflection measurements were compared with theoretical predictions inside a large Reynolds-Mach envelope. Testing techniques developed during the program are described.

Poisson-Quinton, PH.↗

NASA NTRS1975

Redesigned rotor for a highly loaded, 1800 ft/sec tip speed compressor fan stage 1: Aerodynamic and mechanical design

A highly loaded, high tip-speed fan rotor was designed with multiple-circular-arc airfoil sections as a replacement for a marginally successful rotor which had precompression airfoil sections. The substitution of airfoil sections was the only aerodynamic change. Structural design of the redesigned rotor blade was guided by successful experience with the original blade. Calculated stress levels and stability parameters for the redesigned rotor are within limits demonstrated in tests of the original rotor.

Halle, J. E.↗

NASA NTRS1976

Effect of tip clearance on performance of small axial hydraulic turbine

The first two stages of a six stage liquid oxygen turbine were tested in water. One and two stage performance was determined for one shrouded and two unshrouded blade end configurations over ranges of clearance and blade-jet speed ratio. First stage, two stage, and second stage efficiencies are included as well as the effect of clearance on mass flow for two stage operation.

Boynton, J. L.↗

NASA NTRS1975

Fan noise reduction at subsonic and supersonic tip speeds with high Mach number inlets

Results are presented for an experimental study of two fixed geometry inlets and one translating centerbody type inlet tested in an anechoic-chamber transonic-compressor facility. The test vehicle was a 12-inch tip diameter single-stage transonic compressor with 19 rotor blades and 30 stator blades located approximately two chord lengths downstream of the rotor. It is shown that the translating centerbody type of inlet is superior to the collapsing cowl type for noise reduction at high subsonic Mach numbers, both acoustically and aerodynamically. The feasibility of using a high inlet Mach number depends largely on the maximum area ratio requirement (normally at landing). The high inlet Mach numbers are more effective in reducing high-frequency noise than low frequencies and more effective in reducing the blade passage frequency than the overall noise level.

Lumsdaine, E.↗

NASA NTRS1976

Rotor Dynamic State and Parameter Identification from Hovering Transients

State and parameter identifications based on a form of the maximum likelihood method are applied to the problem of extracting linear perturbation models, including rotor dynamic inflow effects, from transient blade flapping measurements. The estimation method is first studied in computer simulations and then applied to cyclic pitch stirring transients generated with a four-bladed rotor model operating in hovering trim conditions. The analytical perturbation models extracted from the transient test results are compared with transient and frequency response tests not used in the state and parameter identification. The identified analytical perturbation model is also compared with a simple theory. The method that is applicable both to small scale and full scale dynamic rotor testing is being extended to perturbations from forward flight trim conditions.

Hohenemser, K. H.↗

NASA NTRS1978

The effects of design and operating variables on the response of an axial flow fan to inlet flow distortions

The results of a study of total pressure and velocity circumferential distortions in an axial-flow fan are presented. Some of the fundamental experimental data needed to understand distorted flow phenomena as affected by design and operating variables are provided. The flow through an isolated rotor was examined at various operating conditions with six different distortions and three different blade stagger angles. Circumferential surveys were conducted upstream and downstream of the rotor using five-hole probes in the nonnulling mode. The total pressure and axial velocity distortion data were analyzed to determine the degree of distortion attenuation as a function of blade stagger angle, mean incidence angle, and reduced frequency. The results indicate that, for the rotors tested, the mean incidence or loading has very little effect on the distortion attenuation.

Yocum, A. M., II↗

NASA NTRS1979

Effects of diffusion factor, aspect ratio and solidity on overall performance of 14 compressor middle stages

A series of high hub tip radius ratio compressor stages representative of the middle and latter stages of axial flow compressors is discussed. The effects of aspect ratio, diffusion factor, and solidity on rotor and stage performance are determined. Fourteen middle stages are tested to study the effects on performance of varying both diffusion through the rotor and stator blades and blade aspect ratio. The design parameters in the streamline analysis program, the blade geometry program, and the blade coordinate program are presented.

Britsch, W. R.↗

NASA NTRS1978

An operating 200 kW horizontal axis wind turbine

Output from the 200-kilowatt machine will be enough to meet the power requirements of about 60 families. The experimental wind turbine generator (WTG) is a two-bladed, horizontal-axis, rotor system driving a synchronous electric generator through a step-up gear box located within a nacelle. The nacelle is mounted on top of a 100-foot tower with the rotor located downwind from the tower. The 200-kilowatt rated power output of the wind turbine is achieved at a turbine rotor speed of 40 rpm and a rated wind speed of 18.3 mph. The rated wind speed is defined as the lowest wind speed at which full power is achieved. Attention is given to operational details, aspects of blade design, blade fabrication, the use of strain gages, questions of aeroelastic stability, and an early analysis of test data.

Hunnicutt, C. L.↗

NASA NTRS1982

Evaluation of lightning accommodation systems for wind-driven turbine rotors

Wind-driven turbine generators are being evaluated as an alternative source of electric energy. Areas of favorable location for the wind-driven turbines (high wind density) coincide with areas of high incidence of thunderstorm activity. These locations, coupled with the 30-m or larger diameter rotor blades, make the wind-driven turbine blades probable terminations for lightning strikes. Several candidate systems of lightning accommodation for composite-structural-material blades were designed and their effectiveness evaluated by submitting the systems to simulated lightning strikes. The test data were analyzed and system design were reviewed on the basis of the analysis.

Bankaitis, H.↗

NASA NTRS1983

Buckling and failure characteristics of graphite-polyimide shear panels

The buckling and failure characteristics of unstiffened, blade stiffened, and hat stiffened graphite-polyimide shear panels are described. The picture frame shear test is used to obtain shear stress-strain data at room temperature and at 316 deg C. The experimental results are compared with a linear buckling analysis, and the specimen failure modes are described. The effect of the 316 deg C test temperature on panel behavior are discussed.

Shuart, M. J.↗

NASA NTRS1984

Convective heat transfer studies at high temperatures with pressure gradient for inlet flow Mach number of 0.45

Heat transfer measurements were determined for a flat plate with and without pressure gradient for various free stream temperatures, wall temperature ratios, and Reynolds numbers for an inlet flow Mach number of 0.45, which is a representative inlet Mach number for gas turbine rotor blades. A shock tube generated the high temperature and pressure air flow, and a variable geometry test section was used to produce inlet flow Mach number of 0.45 and accelerate the flow over the plate to sonic velocity. Thin-film platinum heat gages recorded the local heat flux for laminar, transition, and turbulent boundary layers. The free stream temperatures varied from 611 R (339 K) to 3840 R (2133 K) for a T(w)/T(r,g) temperature ratio of 0.87 to 0.14. The Reynolds number over the heat gages varied from 3000 to 690,000. The experimental heat transfer data were correlated with laminar and turbulent boundary layer theories for the range of temperatures and Reynolds numbers and the transition phenomenon was examined.

Pedrosa, A. C. F.↗

NASA NTRS1984

Preliminary results of a study of the relationship between free stream turbulence and stagnation region heat transfer

The mechanism that causes free stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades was studied. The work is being conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size is scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13,000 to 177,000 were run in the present tests. Spanwise averaged heat transfer measurement with high and low turbulence were made with rough and smooth surface stagnation regions. Results of these measurements show that the boundary layer remains laminar in character even in the presence of free stream turbulence at the Reynolds numbers tested. If roughness is added the boundary layer becomes transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot wire measurements near the stagnation region downstream of an array of parallel wires has shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region.

Vaanfossen, G. J., Jr.↗

NASA NTRS1985

Preliminary results of a study of the relationship between free stream turbulence and stagnation region heat transfer

The mechanism that causes free stream turbulence to increase heat transfer in the stagnation region of turbine vanes and blades was studied. The work is being conducted in a wind tunnel at atmospheric conditions to facilitate measurements of turbulence and heat transfer. The model size is scaled up to simulate Reynolds numbers (based on leading edge diameter) that are to be expected on a turbine blade leading edge. Reynolds numbers from 13,000 to 177,000 were run in the present tests. Spanwise averaged heat transfer measurement with high and low turbulence were made with rough and smooth surface stagnation regions. Results of these measurements show that the boundary layer remains laminar in character even in the presence of free stream turbulence at the Reynolds numbers tested. If roughness is added the boundary layer becomes transitional as evidenced by the heat transfer increase with increasing distance from the stagnation line. Hot wire measurements near the stagnation region downstream of an array of parallel wires have shown that vorticity in the form of mean velocity gradients is amplified as flow approaches the stagnation region.

Vanfossen, G. J., Jr.↗

NASA NTRS1986

Measurement of side forces of a H-force rotor

Study of the use of tip vanes has been underway to investigate both the impact of the vanes on hover performance and on their potential use as force generators. It is the aim of this paper to report on progress made to determine the forces that can be generated. Model tests were run using a 6-ft-diameter rotor with tip vanes pivoted below the blade tips. Data were taken on the thrust, torque, and side force. The results obtained were in substantial agreement with the side force predicted by using a simple wing model.

Velkoff, Henry R.↗

NASA NTRS1989

Effect Of Solidification Speed On Fatigue Properties

Fast solidification increases fatigue life, but failure distribution becomes less predictable. Report describes effects of rate of solidification on nickel-based super-alloy MAR-M246(Hf) used in turbine blades. Based on experiments in which specimens directionally solidified at 5 cm/h and 30 cm/h, then tested for high cycle fatigue. Specimens also inspected by energy-dispersive x-ray (EDX) analysis and optical and electron microscopy.

Mccay, M. H.↗