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At least 1,783 records · Page 99

Effect of 3D printing conditions on the micro- and macrostructure and properties of high-performance thermoplastic composites

Within the scope of extrusion based additive manufacturing, this chapter provides a review of the research in understanding the physical relationships between microstructure variables and macrostructure properties of high-performance thermoplastic polymers. The development of interlayer strength has been discussed based on the theory of inter-diffusion and re-entanglement of polymer chains at interface. The observations from the study in joining and direct-bonding of polymer surfaces provide insights into the mechanisms of the formation of interface between adjacent layers. Quantitative prediction of interfacial strength as a function of processing temperature and contact time is presented. The mechanisms that lead to reduced mechanical strength at the interface are discussed. The second half of the chapter outlined a set of printing conditions and their influence on structural properties.

Liu, Peng↗

Advanced Micro- and Nanomaterials for Photovoltaics

Nanomaterials are becoming increasingly important photovoltaic technologies from absorbers to contacts. This book is dedicated to describing the novel materials and technologies for photovoltaics that derive from these new and novel approaches in solar technologies. We have collected a set of renowned experts in their respective fields as authors and their expertise covers a broad set of areas including novel oxides, quantum dots, CZTS and organic solar cells, as well as light management and reliability testing.

14 SOLAR ENERGY↗

Experimentally quantifying critical stresses associated with basal slip and twinning in magnesium using micro-pillars

Basal slip and {01$\bar{1}$2} twinning are two major plastic deformation mechanisms in hexagonal closed-packed magnesium. Here in this paper, we quantify the critical stresses associated with basal slip and twinning in single-crystal and bi-crystal magnesium samples by performing in situ compression of micropillars with different diameters in a scanning electron microscope. The micropillars are designed to favor either slip or twinning under uniaxial compression. Compression tests imply a negligible size effect related to basal slip and twinning as pillar diameter is greater than 10 μm. The critical resolved shear stresses are deduced to be 29 MPa for twinning and 6 MPa for basal slip from a series of micropillar compression tests. Employing full-field elasto-visco-plastic simulations, we further interpret the experimental observations in terms of the local stress distribution associated with multiple twinning, twin nucleation, and twin growth. Our simulation results suggest that the twinning features being studied should not be close to the top surface of the micropillar because of local stress perturbations induced by the hard indenter.

36 MATERIALS SCIENCE↗

Microstructure stability and micro-mechanical behavior of as-cast gamma-TiAl alloy during high-temperature low cycle fatigue

This paper systematically investigated the low cycle fatigue deformation of a high Nb-containing TiAl alloy with a nominal chemical composition of Ti-45Al-8.5Nb-0.2W-0.2B-0.02Y at 850 °C by using transmission electron microscopy (TEM), scanning electron microscopy (SEM), and synchrotron-based high-energy X-ray diffraction (HE-XRD) techniques. Cyclic stress-strain (CSS) behavior, lattice strain, and peak broadening of {100} α2 , {201} γ , and {202} ωo planes, phase transformations, and crack propagation behavior were obtained for samples with three total strain amplitudes: Δε t /2 = ±0.25%, Δε t /2 = ±0.28%, and Δε t /2 = ±0.30%. At early deformation stages, α 2lamellae transformed into ωo phase with a distinct orientation relationship, and a certain orientation relationship (OR) between them was observed after the following cyclic deformation. Furthermore, γ particles precipitated within the single ω o area. In addition, according to the peak intensity and peak broadening results, the ω o → B2 phase transformation occurred, leading to the appearance of single B2-phase areas. The lattice strains in the ω o phase were always in tension during the cyclic deformation and large differences of the lattice strains were found in the γ phase and α 2 phase, not only the values but also the directions, which resulted in crack nucleated at and propagated along the α 2 /γ lamellar interface. Finally, this study provides a better understanding of the low cycle fatigue deformation of TiAl alloys.

36 MATERIALS SCIENCE↗

In Situ Micro-Pillar Compression to Examine Radiation-Induced Hardening Mechanisms of FeCrAl Alloys

Here, the effects of 5 MeV Fe 2+ ion irradiation at 300°C on the microstructure evolution and deformation behavior of a FeCrAl C26M alloy are presented. It has been found that dislocation loop density increases an order of magnitude from 1 dpa to 16 dpa irradiations, whereas, the dislocation loop size saturates with increasing damage. Micropillars, 600 nm in diameter and 1.3 µm in height, were fabricated and compressed inside grains with <001>, <011> and <111> crystallographic orientations, respectively. {112} <111> has been identified as the primary slip system in both unirradiated and irradiated alloy. The increase in yield stress after irradiation is observed with measurable variation along <001> and <011> vs. along <111>. By applying the Orowan dispersed barrier model, the increase of yield stress is found mainly due to the slip resistance of radiation generated defect loops. Detailed transmission electron microscopy (TEM) studies were performed to quantify the Burgers vector and the distribution of irradiation induced dislocations at elevated strains. It is revealed that localized shear instability is caused by avalanche slip events of ½<111> dislocations gliding out of tested pillars. Simultaneously, a large number of sessile/immobile <100> dislocations formed in the vicinity of slip band, leading to the hardening at elevated strains.

36 MATERIALS SCIENCE↗

Micro heat pipe nuclear reactor concepts: Analysis of fuel cycle performance and environmental impacts

The demand for more practical and innovative nuclear reactor designs capable of providing clean energy to meet new global demands is revolutionizing the nuclear industry. Here, we present the fuel cycle and neutronics analysis of a design expected to be similar to the Westinghouse eVinci™ heat pipe (HP) reactor. The concept considered here uses low enriched urania rods and potassium liquid metal-cooled HPs to remove heat from the core. The fuel and HPs are contained in steel monolith to form the core which is surrounded by an alumina reflector. There is no need for forced circulation to remove heat from the active core region, thus eliminating the use of pumps, valves and tube piping. The concept is designed to operate safely and provide a reliable autonomous power supply in support of off-grid missions. This study shows that the HP reactor design can operate for more than 10 years without refueling. Further, we show that the current design of the HP reactor concept is best suited to serve as a nuclear battery rather than a centralized power source. We also studied the nuclear fuel cycle performance of the HP reactor concept in a once-through fuel cycle. The natural resource utilization, waste output, and environmental impact, as defined in a reference study from the literature, did not perform as well on a GWe per year energy basis compared to light water reactors with less than 5% enriched uranium in a once-through fuel cycle. Parasitic absorption in the steel monolith structure and neutron leakage lower the reactivity of the core, which decreases the discharge burnup of the fuel. Finally, analysis of modifications of the monolith material and size of the reference core configuration showed that the neutron leakage impact on the small sized HP core is the most limiting factor on the fuel cycle performance.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Direct molecular diffusion and micro-mixing for rapid dewatering of LiBr solution

A slow molecular diffusion rate often limits the desorption process of an absorbate molecule from a liquid absorbent. To enhance the desorption rate, the absorbent is often boiled to increase the liquid vapor interfacial area. However, the growth of bubbles generated during the nucleate boiling process still remains mass-diffusion limited. Here, it is shown that a desorption rate higher than that of boiling can be achieved, if the vapor absorbent interface is continuously replenished with the absorbate-rich solution to limit the concentration boundary layer growth. The study is conducted in a LiBr-water-solution, in which the water molecules' diffusion rate is quite slow. The manipulation of the vapor solution interface concentration distribution is enabled by the mechanical confinement of the solution flow within microchannels, using a hydrophobic vapor-venting membrane and the implementation of microstructures on the flow channel's bottom wall. The microstructures stretch and fold the laminar streamlines within the solution film and produce vortices. The vortices continuously replace the concentrated solution at the vapor solution interface with the water-rich solution brought from the bottom and middle of the flow channel. The physics of the process is described using a combination of experimental and numerical studies. Published by Elsevier Ltd.

Bigham, S↗