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At least 19 records

Response of Inconel 617 superalloy to combined ground-based and STS reentry exposure

Inconel 617 is a nickel-based superalloy which is being considered for heat-shield applications because of its high-temperature strength, good oxidation resistance and high emittance of oxidized surfaces. While the effects of simulated reentry conditions on emittance and oxidation of Inconel 617 have been studied, the combined effects of the ground-based environment with sea salt exposure and the reentry environment have not been evaluated. Experimental results are presented to show the effects of environmental simulation including ground-based and reentry exposure on the emittance and oxidation of Inconel 617. Specimens were exposed to simulated reentry at a surface temperature of 2000 F in the Langley Research Center Hypersonic Materials Environmental Test System (HYMETS) Facility with and without alternate exposures to an atmospheric seashore environment or a laboratory sea salt environment. This paper presents emittance, mass loss, oxide chemistry, and alloy composition data for the specimens.

Clark, R. K.

Response of Inconel 617 superalloy to combined ground-based and STS reentry exposure

Inconel 617 is a nickel-based superalloy which is being considered for heat-shield applications because of its high-temperature strength, good oxidation resistance and high emittance of oxidized surfaces. While the effects of simulated reentry conditions on emittance and oxidation of Inconel 617 have been studied, the combined effects of the ground-based environment with sea salt exposure and the reentry environment have not been evaluated. Experimental results are presented to show the effects of environmental simulation including ground-based and reentry exposure on the emittance and oxidation of Inconel 617. Specimens were exposed to simulated reentry at a surface temperature of 2000 F in the Langley Research Center Hypersonic Materials Environmental Test System (HYMETS) Facility with and without alternate exposures to an atmospheric seashore environment or a laboratory sea salt environment. This paper presents emittance, mass loss, oxide chemistry, and alloy composition data for the specimens.

Clark, R. K.

Radiative properties of a nickel based superalloy: Inconel 617 - After simulated earth reentry

Experimental results are presented to show the effect of environmental simulation exposures of convective heating and of radiant heating on the spectral (1.0 to 14 micrometers) and total emittance of oxidized Inconel 617. Convective heating exposures were conducted in an arc heated supersonic wind tunnel using a wedge-shaped specimen configuration. Radiant tests were conducted in dry air at a flow velocity of several meters per second. Convective heating specimens were subjected to 8, 20 and 38 heating cycles of 15-minutes duration and radiant heating specimens were tested for 10, 20, 50 and 100 one-half hour heating cycles. Changes in radiative properties are discussed in terms of changes in composition and morphology resulting from the exposure tests. Total normal emittance did not significantly change from the statically oxidized condition after either type of exposure, and it remained above 0.80 at 1260K for all cases. Although spectral changes were observed on post exposure specimens at wavelengths less than 2.0 micrometers and greater than 15 micrometers, these changes have no influence on total emittance at 1260K.

Cunnington, G. R.

Advanced fabrication techniques for cooled engine structures

An improved design for regeneratively cooled engine structures was identified. This design uses photochemically machined (PCM) coolant passages. It permits the braze joint to be placed in a relatively cool area, remote from the critical hot face sheet. The geometry of the passages at the face sheet also minimizes stress concentration and, therefore, enhances the low cycle fatigue performance. The two most promising alloys identified for this application are Inconel 617 and Nickel 201. Inconel 617 was selected because it has excellent creep rupture properties, while Nickel 201 was selected because of its predicted good performance under low cycle fatigue loading. The fabrication of the PCM coolant passages in both Inconel 617 and Nickel 201 was successfully developed. During fabrication of Inconel 617, undesirable characteristics were observed in the braze joints. A development program to resolve this condition was undertaken and led to definition of an isothermal solidification process for joining Inconel 617 panels. This process produced joints which approach parent metal strength and homogeneity.

Buchmann, O. A.

Effect of Long-Term 1093 K Exposure to Air or Vacuum on the Structure of Several Wrought Superalloys

Long-term 1093 K heat treatments of three commercial superalloy sheet materials were undertaken in air -IAI and vacuum. With either exposure, significant precipitation of second phases occurred in the Co-base Haynes(R) Alloy 188 (HA 188) and the Ni-base Haynes(R) Alloy 230 (HA 230); however, much less precipitation was found in the exposed Ni-base alloy Inconel(R) 617 (IN 617). Although some grain growth occurred in HA 198, no changes in the grain size of either HA 230 or IN 617 were observed after 22,500 h at temperature. Oxidation during air heat treatments led to weight gain due to the formation of chromia + spinel scales and surface-connected grain boundary pits/oxides in all three superalloys. Both the weight gain and depth of intergranular attack were dependent on the square root of time, which is indicative of diffusion-controlled phenomena. Because many alloy samples had neighbors in close proximity, most vacuum heat treated specimens did not suffer significant loss of volatile elements. However, some exposed samples were subjected to unrestricted vacuum heat treatments, allowing estimates of volatilization to be made. Based on the data for HA 188, the weight loss during 1093 K vacuum exposure was diffusion controlled once the inhibiting effects of surface films on the as-received alloys were broken down.

J.D. Whittenberger

Spectrophotometry of J8, J9, and four Trojan asteroids from 0.32 to 1.05 microns

New 30-channel narrowband photometry from 0.32 to 1.05 microns of the retrograde Jovian satellites J9 (to 0.7 micron) and J8 and the trailing Trojan asteroids 617, 884, 1172, and 1173 is presented. The data confirm previous measurements of J8, 617, 884, and 1172 at wavelengths less than 0.8 micron, but the extension into the infrared shows that the normalized spectral reflectance of these objects rises steadily from approximately 0.8 at 0.4 micron to approximately 1.4 at 1.05 microns, suggesting they are too bright in the near infrared to be C-type asteroids. The C classification of 1173 is confirmed. J9 is markedly redder than J8 at visible wavelengths. The results indicate a greater taxonomic contrast between these distant objects and main-belt asteroids than previously thought.

Smith, D. W.

Resin/graphite fiber composites

Techniques were developed that provided thermo-oxidatively stable A-type polyimide/graphite fiber composites using the approach of in situ polymerization of monomeric reactants directly on reinforcing fibers, rather than employing separately prepared prepolymer varnish. This was accomplished by simply mixing methylene dianiline and two ester-acids and applying this solution to the fibers for subsequent molding. Five different formulated molecular weight resins were examined, and an optimized die molding procedure established for the 1500 formulated molecular weight system. Extensive ultrasonic inspection of composites was successfully utilized as a technique for monitoring laminate quality. Composite mechanical property studies were conducted with this polyimide resin at room temperature and after various time exposures in a thermo-oxidative environment at 561 K (550 F), 589 K (600 F) and 617 K (650 F). It was determined that such composites have a long term life in the temperature range of 561 K to 589 K. The final phase involved the fabrication and evaluation of a series of demonstration airfoil specimens.

Cavano, P. J.

Radii and albedos of four Trojan asteroids and Jovian satellites 6 and 7

Results are reported for radiometric measurements of broadband 20-micron fluxes from the Trojan asteroids 617 Patroclus, 624 Hektor (for which the broadband 10-micron flux was also measured), 1172 Aeneas, and 1173 Anchises as well as from the outer Jovian satellites Himalia (J6) and Elara (J7). Geometric albedos and radii for the six objects are derived from the corrected monochromatic fluxes and visual magnitudes. It is found that all the objects have exceedingly low geometric albedos, indicating that the Trojans and possibly the outer Jovian satellites constitute a distinct class of small solar-system bodies. The composition of the Trojan asteroids is considered on the basis of available sizes, albedos, and shapes. Revised tables of the albedos and radii of all the Jovian satellites are presented. It is concluded that the Trojans are not composed primarily of ice and that an asteroidal origin for the comets of the Jupiter group is unlikely.

Cruikshank, D. P.

Bridgman-type apparatus for the study of growth-property relationships - Arsenic vapor pressure-GaAs property relationship

A precision Bridgman-type apparatus is described which was designed and constructed for the investigation of relationships between crystal growth parameters and the properties of GaAs crystals. Several key features of the system are highlighted, such as the use of a heat pipe for precise arsenic vapor pressure control and seeding without the presence of a viewing window. Pertinent growth parameters, such as arsenic source temperature, thermal gradients in the growing crystal and in the melt, and the macroscopic growth velocity can be independently controlled. During operation, thermal stability better than + or - 0.02 C is realized; thermal gradients can be varied up to 30 C/cm in the crystal region, and up to 20 C/cm in the melt region; the macroscopic growth velocity can be varied from 50 microns/hr to 6.0 cm/hr. It was found that the density of dislocations depends critically on As partial pressure; and essentially dislocation-free, undoped, crystals were grown under As pressure precisely controlled by an As source maintained at 617 C. The free carrier concentration varied with As pressure variations. This variation in free carrier concentration was found to be associated with variations in the compensation ratio rather than with standard segregation phenomena.

Parsey, J. M.

STS-8 bet results

The final Best Estimate Trajectory (BET) products, i.e., the reconstructed trajectory, the Extended BET, AEROBET and MMLE input files, generated for the eighth NASA Space Shuttle flight are documented. The reconstructed trajectory (inertial BET) for this Challenger flight, the first night landing is discussed. State (position, velocity, and attitude) plus three accelerometer scale factors were determined from fitting the Guam S-band data, seven C-band passes, and pseudo Doppler and altimeter during rollout on Runway 22. The anchor epoch utilized for the batch weighted-least-squares determination was Sept. 5, 1983 7h1m50s.0 (25310 GMT seconds). The spacecraft altitude at epoch is approx. 617 kft. IMU2 data were selected for the reconstruction.

Findlay, J. T.

Radiative properties of advanced spacecraft heat shield materials

Experimental results are presented to show the effects of simulated reentry exposure by convective heating and by radiant heating on spectral and total emittance of statically oxidized Inconel 617 and Haynes HS188 superalloys to 1260 K and a silicide coatea (R512E) columbium 752 alloy to 1590 K. Convective heating exposures were conducted in a supersonic arc plasma wind tunnel using a wedge-shaped specimen configuration. Radiant tests were conducted at a pressure of .003 atmospheres of dry air at a flow velocity of several meters per second. Convective heating specimens were subjected to 8, 20, and 38 15-min heating cycles, and radiant heating specimens were tested for 10, 20, 50, and 100 30-min heating cycles. Changes in radiative properties are explained in terms of changes in composition resulting from simulated reentry tests. The methods used to evaluate morphological, compositional and crystallographic changes include: Auger electron spectroscopy; scanning electron microscopy; X-ray diffraction analysis; and electron microprobe analysis.

Cunnington, G. R.

Evaluation of a non-catalytic coating for metallic TPS

A commercially available ceramic coating was evaluated for application to metallic heat shields for Shuttle-type entry vehicles. Coated Inconel 617 specimens were subjected to thermal shock cycles, surface emittances were measured, and surface equilibrium temperatures were measured for coated and oxidized specimens exposed to an arc-tunnel environment. The coating adhered very well to the metal and appeared to be very non-catalytic.

Pittman, C. M.

Vapor deposited emittance/catalysis coatings for superalloys in heatshield applications

Statically oxidized Inconel 617 and MA 956 superalloys were prepared with vapor deposited aluminosilicate layers and exposed to temperatures which simulated reentry conditions. The aluminosilicate layers were 1-2 microns thick. The trials consisted of exposures to 1500-2300 F heat while surface temperatures were monitored with pyrometers. Analyses were then performed of the catalytic activity, oxidation phenomena, and radiative properties after thermal cycling the specimens for 8 hr. Both alloys were found to be catalytic to the recombination processes of dissociated species in the reentry environment. The coatings reduced the catalytic activity by 40 percent for both alloys but did not change the emittance. An enhanced Cr depletion zone was detected in the Inconel samples, implying that the coating did not prevent diffusion loss of Cr. The coated MA 956, on the other hand, gained weight over the course of the trials.

Clark, R. K.