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At least 19 records

Design for prevention of acoustic fatigue

It is pointed out that new noise prediction methods and acoustic life estimation methods have matured to the point where they can be combined into a unified engineering procedure. "Life derivatives" can be extracted from parametric charts to furnish design data for preventing acoustic fatigue. The acoustic fatigue life is shown to be sensitive to the damping ratio through the use of life derivatives. The localized nature of propeller noise can be quantified with an "isodecibel" contour diagram.Even though the peak sound pressure level may be high, the directional derivatives show the noise decay rates with distance. Acoustic fatigue design is discussed from the overall design methodology and is shown to be similar to other structural design problems. While nonlinearities present a formidable design engineering problem, they are manageable by proven semi-empirical techniques. For new design problems, it is imperative to determine whether the data base completely spans the design variables.

Smith, H. W.↗

STOVL acoustic fatigue technologies

This paper assesses the state of the art in acoustic fatigue technologies as applied to an advanced supersonic short takeoff and vertical landing (STOVL) aircraft. The topics covered include advanced materials, fatigue, acoustic loads prediction, and stress response prediction. Advanced materials are compared from the standpoints of fatigue resistance and fatigue data availability. State of the art acoustic load prediction techniques are evaluated. Subsonic and supersonic jet noise generation mechanisms, axisymmetric and two-dimensional nozzles, and noise suppression methods are covered. Stress response prediction methods for acoustic, thermal, and maneuvering loads are addressed and the necessity of structural analysis with all three loading types applied simultaneously is assessed.

Groen, David S.↗

Computational simulation of acoustic fatigue for hot composite structures

Predictive methods/computer codes for the computational simulation of acoustic fatigue resistance of hot composite structures subjected to acoustic excitation emanating from an adjacent vibrating component are discussed. Select codes developed over the past two decades at the NASA Lewis Research Center are used. The codes include computation of acoustic noise generated from a vibrating component, degradation in material properties of a composite laminate at use temperature, dynamic response of acoustically excited hot multilayered composite structure, degradation in the first ply strength of the excited structure due to acoustic loading, and acoustic fatigue resistance of the excited structure, including the propulsion environment. Effects of the laminate lay-up and environment on the acoustic fatigue life are evaluated. The results show that, by keeping the angled plies on the outer surface of the laminate, a substantial increase in the acoustic fatigue life is obtained. The effect of environment (temperature and moisture) is to relieve the residual stresses leading to an increase in the acoustic fatigue life of the excited panel.

Singhal, Surendra N.↗

Computational simulation of acoustic fatigue for hot composite structures

This paper presents predictive methods/codes for computational simulation of acoustic fatigue resistance of hot composite structures subjected to acoustic excitation emanating from an adjacent vibrating component. Select codes developed over the past two decades at the NASA Lewis Research Center are used. The codes include computation of (1) acoustic noise generated from a vibrating component, (2) degradation in material properties of the composite laminate at use temperature, (3) dynamic response of acoustically excited hot multilayered composite structure, (4) degradation in the first-ply strength of the excited structure due to acoustic loading, and (5) acoustic fatigue resistance of the excited structure, including propulsion environment. Effects of the laminate lay-up and environment on the acoustic fatigue life are evaluated. The results show that, by keeping the angled plies on the outer surface of the laminate, a substantial increase in the acoustic fatigue life is obtained. The effect of environment (temperature and moisure) is to relieve the residual stresses leading to an increase in the acoustic fatigue life of the excited panel.

Singhal, S. N.↗

Capabilities of the thermal acoustic fatigue apparatus

The Thermal Acoustic Fatigue Apparatus (TAFA) is a facility for applying intense noise and heat to small test panels. Modifications to TAFA have increased the heating capability to 44 BTU/(ft.-sec.), making it possible to heat test panels to 2000 F and concurrently apply 168 dB of noise. Results of acoustic and thermal surveys are shown. Two test items, a 0.09 in. steel panel and an insulated panel, were used in the thermal survey.

Clevenson, S. A.↗

Dynamic response and acoustic fatigue of stiffened composite structure

The results of acoustic fatigue and dynamic response tests performed on L-1011 graphite-epoxy (GrE) aileron and panel components are reported. The aileron featured glass microballoons between the GrE skins. Tests yielded random fatigue data from double and single cantilever coupons and modal data from impedance hammer and loudspeaker impulses. Numerical and sample test data were obtained on combined acoustic and shear loads, acoustic and thermal loads, random fatigue and damping of the integrally stiffened and secondary bonded panels. The fatigue data indicate a fatigue life beyond 10 million cycles. The acoustic data suggested that noise transmission could be enhanced in the integrally stiffened panels, which were more acoustic-fatigue resistant than were the secondary bonded panels.

Soovere, J.↗

Effect of spectral shape on acoustic fatigue life estimates

Methods for estimating fatigue life due to random loading are briefly reviewed. These methods include a probabilistic approach in which the expected value of the rate of damage accumulation is computed by integrating over the probability density of damaging events and a method which consists of analyzing the response time history to count damaging events. It is noted that it is necessary to employ a time domain approach to perform Rainflow counting, while simple peak counting may be accomplished using the probabilistic method. Data obtained indicate that Rainflow counting produces significantly different fatigue life predictions than other methods that are commonly used in acoustic fatigue predictions. When low-frequency oscillations are present in a signal along with high-frequency components, peak counting will produce substantially shorter fatigue lives than Rainflow counting. It is concluded that Rainflow counting is capable of providing reliable fatigue life predictions for acoustic fatigue studies.

Miles, R. N.↗

Enhanced Capabilities of the NASA Langley Thermal Acoustic Fatigue Apparatus

This paper presents newly enhanced acoustic capabilities of the Thermal Acoustic Fatigue Apparatus at the NASA Langley Research Center. The facility is a progressive wave tube used for sonic fatigue testing of aerospace structures. Acoustic measurements for each of the six facility configurations are shown and comparisons with projected performance are made.

Rizzi, Stephen A.↗

Acoustic fatigue: Overview of activities at NASA Langley

A number of aircraft and spacecraft configurations are being considered for future development. These include high-speed turboprop aircraft, advanced vertical take-off and landing fighter aircraft, and aerospace planes for hypersonic intercontinental cruise or flight to orbit and return. Review of the acoustic environment expected for these vehicles indicates levels high enough that acoustic fatigue must be considered. Unfortunately, the sonic fatique design technology used for current aircraft may not be adequate for these future vehicles. This has resulted in renewed emphasis on acoustic fatigue research at the NASA Langley Research Center. The overall objective of the Langley program is to develop methods and information for design of aerospace vehicles that will resist acoustic fatigue. The program includes definition of the acoustic loads acting on structures due to exhaust jets of boundary layers, and subsequent determination of the stresses within the structure due to these acoustic loads. Material fatigue associated with the high frequency structural stress reversal patterns resulting from acoustic loadings is considered to be an area requiring study, but no activity is currently underway.

Mixson, John S.↗

Acoustic fatigue and sound transmission characteristics of a ram composite panel design

An experimental study to determine the acoustic fatigue characteristics of a flat multi-layered structural panel is described. The test panel represented a proposed design for the outer skin of a research application module to be housed within the space shuttle orbiter vehicle. The test specimen was mounted in one wall of the Wyle 100,000 cu ft reverberation room and exposed to a broadband acoustic environment having an overall level of 145 db. The test panel was exposed to nine separate applications of the acoustic environment, each application consisting of 250 seconds duration. Upon completion of the ninth test run, the specimen was exposed to a simulated micrometeoroid impact near the panel center. One additional test run of 250 seconds duration was then performed to complete the overall simulation of 50 flight missions. The experimental results show that no significant fatigue damage occurred until the test specimen was exposed to a simulated micrometeoroid impact. The intermediate foam layer forming the core of the test specimen suffered considerable damage due to this impact, causing a marked variation in the dynamic characteristics of the overall test panel. During the final application of the acoustic environment, the strain and acceleration response spectra showed considerable variation from those spectra obtained prior to impact of the panel. Fatigue damage from acoustic loading however, was limited to partial de-bonding around the edges of the composite panel.

Cockburn, J. A.↗

Acoustic fatigue - A Monte Carlo approach

The present paper reviews the basic concepts of nonlinear structural response to surface flow and acoustic pressure inputs. A time domain solution and the Monte Carlo method are utilized to estimate the required statistics of the nonlinear response. Simulation procedures of multi-dimensional and multi-variate random processes are discussed. Application of these procedures to acoustic fatigue of flight structures are considered. Numerical examples are included to illustrate the applicability of this method for the solution of nonlinear problems.

Vaicaitis, R.↗

Control of Thermal Deflection, Panel Flutter and Acoustic Fatigue at Elevated Temperatures Using Shape Memory Alloys

The High Speed Civil Transport (HSCT) will have to be designed to withstand high aerodynamic load at supersonic speeds (panel flutter) and high acoustic load (acoustic or sonic fatigue) due to fluctuating boundary layer or jet engine acoustic pressure. The thermal deflection of the skin panels will also alter the vehicle's configuration, thus it may affect the aerodynamic characteristics of the vehicle and lead to poor performance. Shape memory alloys (SMA) have an unique ability to recover large strains completely when the alloy is heated above the characteristic transformation (austenite finish T(sub f)) temperature. The recovery stress and elastic modulus are both temperature dependent, and the recovery stress also depends on the initial strain. An innovative concept is to utilize the recovery stress by embedding the initially strained SMA wire in a graphite/epoxy composite laminated panel. The SMA wires are thus restrained and large inplane forces are induced in the panel at elevated temeperatures. By embedding SMA in composite panel, the panel becomes much stiffer at elevated temperatures. That is because the large tensile inplane forces induced in the panel from the SMA recovery stress. A stiffer panel would certainly yield smaller dynamic responses.

Mei, Chuh↗

Response of stiffened panels for applications to acoustic fatigue

The surface protection systems of aerospace and aircraft structures are often constructed from discretely stiffened panels. This paper presents an analytical study on dynamic stress response of these structures to random surface flow and acoustic loads. To account for aerodynamic heating of high speed flow, thermal effects are included in the structural model. A generalized transfer matrix procedure is developed to obtain the required dynamic response solutions. Numerical results include spectral densities of stress, response root mean square values and fatigue damage for a variety of loading and thermal conditions.

Vaicaitis, R.↗

Acoustic fatigue life prediction for nonlinear structures with multiple resonant modes

An efficient method is presented for estimating the high-cycle fatigue lives of complex nonlinear structures. The procedure is based on an application of the method of equivalent linearization to construct a time-domain representation of the stress or strain response of a nonlinear structure. Fatigue estimates are obtained by processing the time-domain signal, and it is a simple matter to incorporate any damage accumulation model desired in the procedure. The method may also be applied to a wide range of complex nonlinear systems. Comparisons are presented of estimated fatigue lives for a nonlinear beam with random excitation obtained using the approximate method and using a conventional numerical simulation. The two techniques are found to give nearly identical results regardless of the level of nonlinearity. The number of calculations required in the approximate method is nearly the same as in a linear system and is not significantly affected by the type and level of nonlinearity in the structure.

Sun, J. Q.↗

Acoustic fatigue life prediction for nonlinear structures with multiple resonant modes

This report documents an effort to develop practical and accurate methods for estimating the fatigue lives of complex aerospace structures subjected to intense random excitations. The emphasis of the current program is to construct analytical schemes for performing fatigue life estimates for structures that exhibit nonlinear vibration behavior and that have numerous resonant modes contributing to the response.

Miles, R. N.↗

Acoustic fatigue life prediction for non-linear structures

Using an approach based on a time domain analysis, a method of equivalent linearization is applied for an estimation of the strain response of complex nonlinear structures having nearly arbitrary complexity. Fatigue lives estimated for a nonlinear beam with random excitation using the approximate method were compared with results obtained using a conventional numerical simulation, yielding nearly identical results.

Sun, J. Q.↗

Acoustic fatigue characterization of carbon/carbon panels

Data from a sonic fatigue test of a blade-stiffened carbon/carbon panel is analyzed to determine the progression of damage to failure. The reduction in stiffness, as observed from acceleration measurements taken during the test, is correlated with the physical damage. Damage was measured through visual inspection, thermographic measurements, and through the novel use of vibration data collected using a scanning laser vibrometer.

Rizzi, S. A.↗

Reduced Order Methods for Prediction of Thermal-Acoustic Fatigue

The goal of this investigation is to assess the quality of high-cycle-fatigue life estimation via a reduced order method, for structures undergoing random nonlinear vibrations in a presence of thermal loading. Modal reduction is performed with several different suites of basis functions. After numerically solving the reduced order system equations of motion, the physical displacement time history is obtained by an inverse transformation and stresses are recovered. Stress ranges obtained through the rainflow counting procedure are used in a linear damage accumulation method to yield fatigue estimates. Fatigue life estimates obtained using various basis functions in the reduced order method are compared with those obtained from numerical simulation in physical degrees-of-freedom.

Przekop, A.↗