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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

An informatics guided classification of miscible and immiscible binary alloy systems

The classification of miscible and immiscible systems of binary alloys plays a critical role in the design of multicomponent alloys. By mining data from hundreds of experimental phase diagrams, and thousands of thermodynamic data sets from experiments and high-throughput first-principles (HTFP) calculations, we have obtained a comprehensive classification of alloying behavior for 813 binary alloy systems consisting of transition and lanthanide metals. Among several physics-based descriptors, the slightly modified Pettifor chemical scale provides a unique two-dimensional map that divides the miscible and immiscible systems into distinctly clustered regions. Based on an artificial neural network algorithm and elemental similarity, the miscibility of the unknown systems is further predicted and a complete miscibility map is thus obtained. Impressively, the classification by the miscibility map yields a robust validation on the capability of the well-known Miedema’s theory (95% agreement) and shows good agreement with the HTFP method (90% agreement). Our results demonstrate that a state-of-the-art physics-guided data mining can provide an efficient pathway for knowledge discovery in the next generation of materials design.

36 MATERIALS SCIENCE↗

Putative quantum criticality in the (Cr{sub 90}Ir{sub 10}){sub 100−y}V{sub y} alloy system

Quantum criticality (QC) in spin-density-wave antiferromagnetic Cr and Cr alloy systems is a topic of current interest. In the present study, V was used as a tuning parameter to drive the Néel transition temperature (T{sub N}) of the (Cr{sub 90}Ir{sub 10}){sub 100−y}V{sub y} alloy series with 0 ≤ y ≤ 14.3 to zero and search for effects of QC in the process. The magnetic properties and possible QC behaviour (QCB) in this alloy system were investigated through electrical resistivity (ρ), specific heat (C{sub p}), and susceptibility (χ) measurements as a function of temperature (T), indicating that T{sub N} is suppressed to zero at a critical concentration y{sub c} ≈ 9. The Sommerfeld coefficient (γ) is considered a key indicator of QCB and a peak is observed in γ(y) at y{sub c} on decreasing y through this concentration, followed by a sharp decreasing trend. This behaviour is reminiscent of that observed for γ of the prototypical Cr{sub 100−x}V{sub x} QC system and allows for the classification of y{sub c} in the (Cr{sub 90}Ir{sub 10}){sub 100−y}V{sub y} alloy system as a possible QC point.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Quasicrystalline phase and crystalline approximant in Ni–Mn–In Heusler alloy system

Intermetallic compounds and micro-structures in Ni–Mn–In alloy system were investigated with transmission electron microscopy, selected-area and nano-beam electron diffraction, and energy-dispersive x-ray spectroscopy. Together with two types of Heusler phases, a decagonal quasicrystalline phase and a structurally related crystallite were found in the Ni–Mn–In system. As is well-known, most of the decagonal quasicrystals are aluminum-based intermetallic phases. It is interesting to investigate the aluminum-free decagonal quasicrystalline phase as a new member of the quasicrystal family. Structural characterization was carried out on the decagonal quasicrystalline phase and the crystalline approximant in the Ni–Mn–In alloy system.

36 MATERIALS SCIENCE↗

Transport properties of the Ce x Y 1-x Pt alloy system: Unusual concenration dependence of the Curie temperature

Here, in order to study Kondo ferromagnetism of CePt, we have investigated the transport properties, resistivity and thermopower, of the Ce x Y 1-x Pt alloy system from 2 K to 320 K. The extracted magnetic contribution to the total resistivity cannot be scaled to the concentration and is much higher than in the Ce x La 1-x Pt alloy system. The maximum of the magnetic contribution of the resistivity moves to lower temperatures with decreasing the Ce content while the temperature of the minimum of the thermopower does not change with concentration. These two facts seem to be in contradiction. Usually one assumes that these extrema represent the Kondo temperature. To the contrary, we show that the Kondo temperature increases with decreasing Ce content. The most intriguing observation in this alloy system is the linear relationship between the Curie temperature and the concentration of the Ce ions and, moreover, that it is the same as in Ce x La 1-x Pt. Lastly, this fact is in contradiction with the conventional picture of small moment Kondo magnetism.

36 MATERIALS SCIENCE↗

Through-thickness recrystallization characteristics of a laminated AA3xxx–AA6xxx aluminum alloy system

The through-thickness annealing behavior of a laminated AA3xxx–AA6xxx alloy system at 300 °C has been studied by scanning electron microscopy, electron backscatter diffraction analysis, electron probe micro-analysis, differential scanning calorimetry, and hardness measurement. Results show that the recrystallization process starts at the interface region between the AA3xxx (clad) and AA6xxx (core) layers. Subsequently, the recrystallization process front progresses into the core layer, while the clad layer is the last region to recrystallize. It is also found that precipitation precedes recrystallization in the entire laminate at the investigated temperature. The preferential onset of recrystallization at the interface region is attributed to the net driving pressure being the highest in this region. The factors that lead to such enhanced net driving pressure are (a) deformation incompatibility between the two alloy layers, (b) lower solute content of the interface, which also leads to lower volume fraction of precipitates, and (c) an accelerated rate of precipitate coarsening due to the presence of a higher density of dislocations. The gradual progress of recrystallization from the interface towards the core layer is dictated by precipitate coarsening and the dependence of its rate on the density of deformation-induced dislocations. The lower driving pressure due to lower work hardening capacity, high solute drag pressure due to Mn, and additional Zener drag from precipitates that form due to solute redistribution during annealing explain the late initiation of recrystallization in the clad layer. - Highlights: • The through-thickness recrystallization of a laminated system is investigated. • The early onset of recrystallization at the interface is discussed. • The effects of precipitation and coarsening on recrystallization are analyzed.

36 MATERIALS SCIENCE↗

Fundamental Effects of Al and Ta on Microstructure and Phase Transformations in the Al–Cr–Mo–Ta–Ti Refractory Complex Concentrated Alloy System

The effect of aluminum and tantalum concentrations on a refractory metal complex concentrated alloy is reported, particularly with respect to their effect on microstructure and phase composition of the alloy in cast and annealed form. Alloys with an equiatomic composition, (AlCrMoTaTi), an aluminum-lean composition (Al 0.75 CrMoTaTi), and a tantalum-lean composition (AlCrMoTa 0.75 Ti) are produced via arc melting. The alloys exhibit multiphase structures, confirmed by X-ray diffraction, microstructural characterization, and thermal analysis. The minor off-equiatomic adjustments of aluminum and tantalum in this alloy system did not drastically alter the prevalence of the Cr–Ta-based Laves phase. Correlations between thermodynamic predictions and observed phase transformations via thermal analysis are improved upon refinement of calculations removing impractical intermediate phases. As a result, experimental findings provide information for the refinement of thermodynamic modeling and deliver additional insight into the optimization of alloy compositions within this five-component system.

36 MATERIALS SCIENCE↗

A self-contained algorithm for determination of solid-liquid equilibria in an alloy system

In this paper, we describe a self-contained procedure to evaluate the free energy of liquid and solid phases of an alloy system. The free energy of a single-element solid phase is calculated with thermodynamic integration using the Einstein crystal as the reference system. Then, free energy difference between the solid and liquid phases is calculated by Gibbs-Duhem integration. The central part of our method is the construction of a reversible alchemical path connecting a pure liquid and a liquid alloy to calculate the mixing enthalpy and entropy. We have applied the method to calculate the free energy of solid and liquid phases in the Al-Sm system. Finally, the driving force for fcc-Al nucleation in Al-Sm liquid and the melting curve for fcc-Al and Al 3 Sm are also calculated.

36 MATERIALS SCIENCE↗

Effects of carbon content and size on Ti-C reaction behavior and resultant properties of Cu-Ti-C alloy system

Highlights: • TiC-strengthened Cu alloys were synthesized by an in situ powder metallurgy route. • Effect of C/Ti ratio on electrical and mechanical properties was studied. • Ti-C reaction behavior during powder metallurgy process was discussed. • Microstructure evolution during present process was analyzed. - Abstract: TiC-strengthened Cu alloys with various nominal compositions were prepared by a high-energy ball-milling process, followed by consolidation using spark plasma sintering (SPS), and a subsequent heat treatment. The results indicated that the lower atomic ratio of C/Ti, the more residual Ti in copper matrix, resulting in a lower electrical conductivity but higher microhardness of alloy. The optimal atomic ratio was found to be close to1.0. The reaction behavior of Ti-C in the Cu-Ti-C system during this process was investigated. Microstructural results suggested that TiC formation is through a diffusion-controlled mechanism. A thin TiC layer was formed at the surface of C particles, and the growth of TiC layer was controlled by interdiffusion of C and Ti atoms across the TiC layer. An incomplete chemical reaction between Ti and C, characterized by a core-shell structure, was observed when the initial C particles were large, and the TiC particle size was found to strongly depending on the C particle size.

36 MATERIALS SCIENCE↗

Thermodynamic Assessment of the Ternary Alloy System Li-Sn-Zn

The goal of this project is to predict thermodynamics and structure-properties relationships of a series of Li-based alloys for the development of advanced tritium breeding materials that exhibit the beneficial properties of pure lithium while mitigating its chemical reactivity issues for fusion applications. This project makes use of phenomenological thermodynamics based on the CALPHAD (CALculation of PHAse Diagrams), and the use of the Thermo-Calc software (see Appendix A), and experimental calorimetric data and structural characterization for the purpose of validating the data. The initial selection of Sn and Zn as solutes is considered in this first report. Originally Li-Sn alloys have shown promise in meeting tritium breeding ratio (TBR) and energy multiplication requirements. However with the addition of Zn, we expect an improvement in the nuclear, thermal, and chemical requirements of the working fluid. Other substitutes will be considered once neutronic calculations are carried out. Hence the objective of this first task is to carry out a thermodynamic assessment of the Li-Sn-Zn alloy system, as part of the development of a self-consistent and validated thermodynamic database that will include other solute elements for optimizing the properties of blanket materials in fusion-based reactors. This obviously involves the thermodynamic assessment of the three binary subsystems, namely Li-Sn, Li-Zn, and Sn-Zn.

36 MATERIALS SCIENCE↗

Temperature-dependent transformation from whisker- to nanoparticle-strengthened composite interface in the Al{sub 2}O{sub 3}/Ag-based alloy system and mechanical properties of the joints

Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. The microstructure of the whisker-coated Al{sub 2}O{sub 3} joints was investigated by scanning electron microscopy, transmission electron microscopy and X-ray diffraction. A continuous (Cu,Al){sub 3}Ti{sub 3}O layer formed against the alloy at lower bonding temperatures, and a complex transition zone bordering the whiskers was observed, which consisted of Ag nanoparticles, titanium oxides, TiB{sub 2}, (Cu,Al){sub 3}Ti{sub 3}O nanoparticles and possible Ag{sub 3}Al. As the bonding temperature increased, the Al{sub 2}O{sub 3}/AgCuTi interface was found to transform from whisker- to nanoparticle-strengthened composite region. Bend test results revealed that both the whiskers grown on Al{sub 2}O{sub 3} and the dispersive nanoscale products in the alloy played positive roles in improving the joint properties. The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa at the bonding temperature of 820 °C. - Highlights: • Al{sub 4}B{sub 2}O{sub 9}-whisker-coated Al{sub 2}O{sub 3} ceramics were bonded by AgCu–4.5 wt.%Ti alloy in vacuum. • Microstructures of whisker-coated Al{sub 2}O{sub 3} joints were investigated in detail. • Both whiskers and the dispersive nanoscale products can improve the joint properties. • The maximum bend strength of the whisker-coated Al{sub 2}O{sub 3} joints was 313 MPa.

36 MATERIALS SCIENCE↗

Thermodynamic modeling and experimental validation of the Fe-Al-Ni-Cr-Mo alloy system

NiAl-type precipitate-strengthened ferritic steels have been known as potential materials for the steam turbine applications. In this study, thermodynamic descriptions of the B2-NiAl type nano-scaled precipitates and body-centered-cubic (BCC) Fe matrix phase for four alloys based on the Fe-Al-Ni-Cr-Mo system were developed as a function of the alloy composition at the aging temperature. The calculated phase structure, composition, and volume fraction were validated by the experimental investigations using synchrotron X-ray diffraction and atom probe tomography. With the ability to accurately predict the key microstructural features related to the mechanical properties in a given alloy system, the established thermodynamic model in the current study may significantly accelerate the alloy design process of the NiAl-strengthened ferritic steels.

36 MATERIALS SCIENCE↗

Casting evaluation of U-Zr alloy system fuel slug for SFR prepared by injection casting method

Metal fuel slugs of U-Pu-Zr alloys for Sodium-cooled Fast Reactor (SFR) have conventionally been fabricated by a vacuum injection casting method. Recently, management of minor actinides (MA) became an important issue because direct disposal of the long-lived MA can be a long-term burden for a tentative repository up to several hundreds of thousand years. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long-lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. In order to prevent the evaporation of volatile elements such as Am, alternative fabrication methods of metal fuel slugs have been studied applying gravity casting, and improved injection casting in KAERI, including melting under inert atmosphere. And then, metal fuel slugs were examined with casting soundness, density, chemical analysis, particle size distribution and microstructural characteristics. Based on these results there is a high level of confidence that Am losses will also be effectively controlled by application of a modest amount of overpressure. A surrogate fuel slug was generally soundly cast by improved injection casting method, melted fuel material under inert atmosphere.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Orientation relationship between the T structure and the icosahedral quasicrystal in the Zn-Mg-Al alloy system

To understand the crystallographic relation between the Bergman-type icosahedral quasicrystal and its approximant-T structure, we have investigated the crystallographic features of prepared Zn-Mg-Al alloy samples, mainly by transmission electron microscopy. It was found that there existed three kinds of regions: that is, C14-Laves, approximant-T, and icosahedral-quasicrystal regions, in Zn-Mg-Al alloy samples with the composition of Zn-36at.%Mg-9at.%Al. Among these regions, in particular, we tried to determine an orientation relationship between neighboring icosahedral-quasicrystal and approximant-T regions. Based on the determined relationship, for instance, four threefold rotatory-inversion axes in the T structure were found to be parallel to four of ten threefold rotatory-inversion axes in the icosahedral quasicrystal. It was thus understood that the atomic arrangements of the Bergman-type icosahedral quasicrystal and its approximant-T structure are likely to resemble each other.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

High Performance Computing for Phase Predictions for Multi – Component Alloy Systems (Final CRADA Report)

The goal of this work is to establish important alloy new data from rigorous, first-principles-based computational approaches, for systems that presently lack critical data. The focus is on lightweight alloys due to their importance in energy-efficient applications for transportation and other areas, particularly for alloy compositions such as Al-Li-Ti where existing data is limited. By providing input on this class of compositions, we seek to significantly reduce the effort, expense and energy of experimental explorations of these materials.

36 MATERIALS SCIENCE↗

A deep neural network regressor for phase constitution estimation in the high entropy alloy system Al-Co-Cr-Fe-Mn-Nb-Ni

High Entropy Alloys (HEAs) are composed of more than one principal element and constitute a major paradigm in metals research. The HEA space is vast and an exhaustive exploration is improbable. Therefore, a thorough estimation of the phases present in the HEA is of paramount importance for alloy design. Machine Learning presents a feasible and non-expensive method for predicting possible new HEAs on-the-fly. A deep neural network (DNN) model for the elemental system of: Mn, Ni, Fe, Al, Cr, Nb, and Co is developed using a dataset generated by high-throughput computational thermodynamic calculations using Thermo-Calc. The features list used for the neural network is developed based on literature and freely available databases. A feature significance analysis matches the reported HEAs phase constitution trends on elemental properties and further expands it by providing so far-overlooked features. The final regressor has a coefficient of determination ( r 2 ) greater than 0.96 for identifying the most recurrent phases and the functionality is tested by running optimization tasks that simulate those required in alloy design. The DNN developed constitutes an example of an emulator that can be used in fast, real-time materials discovery/design tasks.

36 MATERIALS SCIENCE↗

Electrical and structure properties for the alloy system Ce{sub x}La{sub 1−x}O{sub y} nanostructure thin films

Highlights: • Glassy Ce{sub x}La{sub 1−x}O{sub y} nanostructure films were grown on Si(1 0 0) substrate using the sol–gel method. • G{sub p} = ωϵ{sub 0}ϵ′ tan(δ) was calculated at different temperatures. • Electrical and structural the Ce{sub x}La{sub 1−x}O{sub y} samples were studied. • The conductivity-temperature study shows that the compound obeys the Arrhenius law. - Abstract: The Ce{sub x}La{sub 1−x}O{sub y} samples are synthesized, characterized and their electrical properties are reported at different molar ratios in the frequency range of 10{sup −1}–10{sup +5} Hz. Ac conductivity and permittivity data are analyzed by using conductivity formalism. The values of capacitance and tan(δ) were recorded with respect to different frequencies and temperatures. X-ray diffraction (XRD) patterns of the films show that the films posses crystalline phases. Surface morphology of the films is analyzed by scanning electron microscopy (SEM) and atomic force microscopy (AFM). The energy dispersive X-ray (EDX) and X-ray photoelectron spectroscopy (XPS) analyses reveal that elemental composition is in right stoichiometry. Electrical characterizations of the Ce{sub x}La{sub 1−x}O{sub y} samples were done by capacitance–voltage (C–V) and current density–voltage (J–V) measurements of MOS structures. Investigation showed high value of k = 44.80 and low leakage current (∼1 × 10{sup −5} A/cm{sup 2}) of the Ce{sub 0.4}La{sub 0.6}O{sub y} film.

36 MATERIALS SCIENCE↗

MoNbTi-based Refractory Multi-principal Element Alloy System: A Review of the Thermodynamic Phase Predictions, Formed Microstructures, and Mechanical Properties as a Function of the Fabrication Methods (AM versus SPS versus VAM)

Abstract Multi-principal element alloys, particularly of refractory compositions, are an increasingly popular candidate for extreme-environment applications, including for next-generation nuclear reactors and in other industries, such as biomedical and aerospace, due to their high strength. The ability to achieve solid-solution microstructures provides these alloys with improved mechanical properties; however, these microstructures are heavily composition- and processing-dependent. In this review, the multi-principal element alloy MoNbTi-based system (with Zr, V, and Cr additions) was selected to compare the effects of elemental composition and processing route on the resulting microstructures and mechanical properties. The review provides insight into identifying the optimal alloy composition and processing route for a balance of desired microstructure and mechanical properties.

Krogh, Kara↗

Serrated Flow in Alloy Systems

This chapter presents the problem of the complexity of plastic flow in alloys, which is manifested by serrated deformation curves and transient plastic strain localizations. This phenomenon, which uncovers an inherently collective nature of the dynamics of crystal defects, is well known for conventional alloys. Surprisingly, despite the particular microstructure of HEAs, which strongly impacts the microscopic dynamics of defects, not only the HEAs are prone to the macroscopically jerky flow, but the serration patterns display many similar features, thus bearing evidence to similar laws for the collective dynamics. To provide a comprehensive approach to this problem, the chapter is subdivided into two parts. The first part presents the state-of-the art of this research under the angle of distinct regimes of collective dislocation dynamics found in conventional alloys, e.g., self-organized criticality, deterministic chaos, or synchronization. The second part summarizes recent investigations into serrated flows in HEAs, uncovering common and specific types of behaviors. Both parts conclude with the formulation of diverse open questions concerning these strongly coupled fields of research.

Lebyodkin, Mikhail↗