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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Airflow calibration of a bellmouth inlet for measurement of compressor airflow in turbine-powered propulsion simulators

The development of turbine-powered propulsion simulators for high-speed wind tunnel models requires a bellmouth inlet which can accurately measure compressor-inlet airflow. A bellmouth inlet was instrumented with total pressure probes, static pressure probes, and thermocouples for airflow measurement. The bellmouth flowmeter against a critical venturi flowmeter was calibrated. The calibration was done at four inlet pressures ranging from 58 to 114 kPa. The bellmouth discharge coefficient varied as a function of bellmouth-throat Mach number. Over the range of Reynolds number and Mach number tested the Reynolds number was not a significant influence on the discharge coefficient. The overall accuracy of the bellmouth inlet as a flowmeter was estimated to be + or - 0.5% of the flowmeter reading.

Smith, S. C.↗

Deeplynx Airflow Provider Package

The DeepLynx Airflow Provider Package is a python package used to interact with the data warehouse DeepLynx when using the workflow orchestration tool Apache Airflow. This python package is packaged together using the airflow package standard so that it can be easily installed and used in any Apache Airflow environment. This package is meant to encapsulate the DeepLynx API for use in Airflow so that any interactions with DeepLynx that a user may want to use in their Airflow workflow can be easily accomplished using this provider package. This allows us to develop, implement, and test our DeepLynx-Airflow interactions in one provider package repository, and then easily install and use this package in any airflow instance. This DeepLynx Airflow Provider Package will be used extensively by the DeepLynx DAG repository.

Cavaluzzi, JackM↗

Numerical Investigation of the Effect of Cooling Airflow inside High-Pressure Turbine using the Source Term Approach

In this study, the Open National Combustion code (OpenNCC) is applied to simulate the airflow inside the high-pressure turbine (HPT) of the energy efficient engine (EEE). The main objective of this study is to compare the characteristics of the HPT performance obtained by using three different approaches (Case 1: the realistic combustion products are considered at the HPT inlet, but the cooling airflows are not included, Case 2: the working fluid is assumed to be a single gas (i.e., air), and the cooling airflows are considered, Case 3: the cooling airflow and the combustion products at the HPT inlet are included). To mimic the cooling airflows at the HPT surface, we use the surface source team approach, in which we impose the source term at a specific area of a cooling airflow hole at the solid surfaces by specifying an injection angle, temperature, turbulent intensity, and mass flowrate of each cooling airflow. For the validation of the model, the data for the EEE model was obtained from the General Electric (GE) test campaign (RDG10), and the full scale warm-air rig test condition representing a test point close to the integrated core/low spool design condition was considered. This validation test was done using the stationary uniform inflow condition (i.e., the reported total temperature and total pressure). Secondly, we considered the Sea-Level Take-off (SLTO) engine condition and separately performed the combustor simulation to obtain a more realistic time-averaged, spatially-nonuniform HPT inflow condition. This work provides a better understanding the effect of the cooling airflow model with different assumptions on the HPT performance. It is found that using different working gas have a minor effect on the performance metric, however the presence of the cooling airflows significantly affects the HPT performance such as the turbine efficiency.

CFD Hot-streaks↗

Transonic performance of an auxiliary airflow system for axisymmetric inlets

A large-scale model of an axisymmetric inlet with a centerbody auxiliary airflow system has been tested in the wind tunnel at transonic speeds. The auxiliary system allows additional airflow (other than in the main duct formed by the cowl and translating centerbody) to pass through the centerbody of the inlet and combine with the main duct airflow on its way to the engine face. The results of the tests are presented, and the inlet performance is compared to a closely related alternative inlet with a 'traveling' boundary-layer bleed system which precludes the use of a centerbody auxiliary airflow system. The comparison shows that the auxiliary airflow inlet can supply 7.7% more engine face airflow at Mach number 1.0 and is 26% shorter than the traveling bleed inlet. Even though maximum transonic airflow was not achieved at a comparable engine face mass-flow ratio of 0.580, a total-pressure distortion of 0.10 and a total-pressure recovery of 0.985 were achieved for the auxiliary airflow inlet while a recovery of only 0.965 was achieved for the traveling bleed inlet.

Sorensen, N. E.↗

Estimating Engine Airflow in Gas-Turbine Powered Aircraft with Clean and Distorted Inlet Flows

The P404-GF-400 Powered F/A-18A High Alpha Research Vehicle (HARV) was used to examine the impact of inlet-generated total-pressure distortion on estimating levels of engine airflow. Five airflow estimation methods were studied. The Reference Method was a fan corrected airflow to fan corrected speed calibration from an uninstalled engine test. In-flight airflow estimation methods utilized the average, or individual, inlet duct static- to total-pressure ratios, and the average fan-discharge static-pressure to average inlet total-pressure ratio. Correlations were established at low distortion conditions for each method relative to the Reference Method. A range of distorted inlet flow conditions were obtained from -10 deg. to +60 deg. angle of attack and -7 deg. to +11 deg. angle of sideslip. The individual inlet duct pressure ratio correlation resulted in a 2.3 percent airflow spread for all distorted flow levels with a bias error of -0.7 percent. The fan discharge pressure ratio correlation gave results with a 0.6 percent airflow spread with essentially no systematic error. Inlet-generated total-pressure distortion and turbulence had no significant impact on the P404-GE400 engine airflow pumping. Therefore, a speed-flow relationship may provide the best airflow estimate for a specific engine under all flight conditions.

Williams, J. G.↗

Developing a Control Strategy for Minimum Airflow Setting Considering CO2 Level and Energy Consumption in a Variable Air Volume System

In an office building equipped with a Variable Air Volume (VAV) system, this paper introduces a novel method for controlling the minimum supply airflow fraction in each zone’s VAV box, having a capability to consider indoor CO2 level and energy consumption. The EnergyPlus simulation using the medium office prototype model was employed, which evaluated the performance of the energy and CO2 concentration for five VAV box airflow control strategies. The paper focuses on CO2 concentration-based airflow control method and compares it with other four methods including conventional single-max, reduced minimum single-max, demand-controlled ventilation(DCV), and dualmax control methods according to guidelines and common practices. The newly proposed control strategy directly correlates the minimum airflow fraction to CO2 concentration. A general trend emerged when comparing CO2 concentrations—lower minimum airflow fractions were associated with higher concentrations. The proposed control method effectively maintained low CO2 concentrations and enabled a lower airflow fraction contributing to energy consumption reduction. It was confirmed that heating energy consumption in climate zone 4A, 5B, and 6A showed a maximum saving of approximately 30% compared to the conventional single-max and dual max control strategies. It was found that cooling energy consumption in climate zone 4A and 6A can achieve a maximum saving of approximately 10% compared to the conventional control strategies. The proposed CO2 concentration-based control logic is promising as it not only improves the indoor air quality lowering the CO2 concentration in the occupied spaces, but also contributes to HVAC energy savings.

Lee, Jong Man↗

Power requirement of rotating rods in airflow

Experiments were performed to determine the power required for rotating a rotor disc fitted with a number of radially arranged rods placed into a ducted airflow. An array of stationary rods, also radially arranged, were placed upstream close to the rotor with a small gap between the rods to cause wake interference. The results show that power increased with increasing airflow and the rate of increase varied considerably. At lower values of airflow the rate of increase was larger than at higher airflow and definite power peaks occurred at certain airflow rates, where the power attained a maximum within the test airflow range. During the test a maximum blade passage frequency of 2037 Hz was attained.

Barna, P. S.↗

Turbojet-exhaust-nozzle secondary-airflow pumping as an exit control of an inlet-stability bypass system for a Mach 2.5 axisymmetric mixed-compression inlet

The throat of a Mach 2.5 inlet that was attached to a turbojet engine was fitted with large, porous bleed areas to provide a stability bypass system that would allow a large, stable airflow range. Exhaust-nozzle, secondary-airflow pumping was used as the exit control for the stability bypass airflow. Propulsion system response and stability bypass performance were obtained for several transient airflow disturbances, both internal and external. Internal airflow disturbances included reductions in overboard bypass airflow, power lever angle, and primary-nozzle area, as well as compressor stall. Nozzle secondary pumping as a stability bypass exit control can provide the inlet with a large stability margin with no adverse effects on propulsion system performance.

Sanders, B. W.↗

Torque requirement of rotating rods in airflow

Experiments were performed to determine the torque required for rotating a rotor disk fitted with a number of radially arranged rods placed into a ducted airflow. An array of stationary rods, also radially arranged, was placed upstream close to the rotor with a small gap between the rods to cause wake interference. The results show that torque generally increased with airflow and the rate of increase varied considerably. At lower values of airflow, the rate of increase was larger than at higher airflow, and definite torque peaks occurred at certain airflow rates, where the torque attained a maximum within the test airflow range. During the test, a maximum blade passage frequency of 2037 Hz was attained. The results also show that the torque peaks occurred at the same Strouhal number for all speeds.

Barna, P. S.↗

Determining compressor-inlet airflow in the compact multimission aircraft propulsion simulators in wind-tunnel applications

Test techniques are being developed to use the Compact Multimission Aircraft Propulsion Simulator (CMAPS) in wind-tunnel tests. The CMAPS allows simultaneous simulation of inlet and exhaust flow fields. Static tests have been conducted to acquire CMAPS performance data and to evaluate four methods of determining compressor inlet airflow during wind-tunnel tests. The first method measures airflow at the compressor face; the second measures airflow in the compressor discharge duct; the third deduces the compressor airflow from the calibrated nozzle, turbine supply, and turbine bleed airflows; and the fourth correlates compressor airflow with the mixer pressure. Test results and the advantages, disadvantages, and expected accuracy of each method are discussed.

Smith, S. C.↗

Airflow sensing system

Disclosed is an airflow sensing system for determining the type of airflow flowing over a flight surface. A hot film sensor is driven by a constant voltage feedback circuit that maintains the voltage across the sensor at a predetermined level. A signal processing circuit receives an output signal of the feedback circuit and determines whether the output signal is indicative of laminar, transitional or turbulent airflow. Transitional airflow is distinguished from turbulent airflow by a signal having significant energy in a low-frequency passband from 50-80 Hz. The signal processing circuit drives a three-color LED display to provide a visual indication of the type of airflow being sensed.

Gelbach, Herman R.↗

Numerical Investigation of Combustor-Turbine Interactions with a Two-Stage High-Pressure Turbine Including Cooling Airflows

Combustor–turbine interactions (CTIs) are investigated by performing three-dimensional unsteady simulations using a realistic combustor and high-pressure turbine (HPT) configurations from the Energy Efficient Engine (E3) program. To understand CTIs, we compare the numerically predicted flow fields from single-component simulations (Step 1: the combustor + the first-stage stator of turbine; Step 2: the two-stage HPT imposing the time-averaged flow solution from Step 1 as the inflow boundary condition) and a fully coupled combustor–turbine simulation (Step 3) at the sea-level takeoff (SLTO) condition. In addition to three previous simulations where the cooling airflows inside the HPT had been neglected for all Step 1, Step 2, and Step 3, two new simulations of Step 2 and Step 3 take into account the cooling airflows using the source team approach. In this approach, to mimic the cooling airflows, we impose the source term at a specific area of a cooling airflow hole at the solid surfaces without making a mesh of each hole. The objective of this study is twofold. One is to investigate the effect of the presence of the cooling airflows on the aerodynamics of the combustor and HPT as well as the HPT performance. The second is to perform a detailed comparison among the calculated flowfields by two different numerical schemes, the central-difference with the standard Jameson–Schmidt–Turkel (CD-JST) scheme and the AUSM scheme. There is a noticeable difference in the hot-streak distributions at the first-stage stator. In addition, depending on the choice of the numerical scheme and the presence of the cooling airflows, an occurrence of shock waves appearing at the first-stage stator is greatly influenced. Thus, this has a noticeable impact on the HPT performance. It is shown that the estimated turbine efficiencies from Step 3 are about 7 % less than the ones from Step 2.

Combustor-turbine interaction↗

Usability Evaluation of a Flight-Deck Airflow Hazard Visualization System

Many aircraft accidents each year are caused by encounters with unseen airflow hazards near the ground, such as vortices, downdrafts, low level wind shear, microbursts, or turbulence from surrounding vegetation or structures near the landing site. These hazards can be dangerous even to airliners; there have been hundreds of fatalities in the United States in the last two decades attributable to airliner encounters with microbursts and low level wind shear alone. However, helicopters are especially vulnerable to airflow hazards because they often have to operate in confined spaces and under operationally stressful conditions (such as emergency search and rescue, military or shipboard operations). Providing helicopter pilots with an augmented-reality display visualizing local airflow hazards may be of significant benefit. However, the form such a visualization might take, and whether it does indeed provide a benefit, had not been studied before our experiment. We recruited experienced military and civilian helicopter pilots for a preliminary usability study to evaluate a prototype augmented-reality visualization system. The study had two goals: first, to assess the efficacy of presenting airflow data in flight; and second, to obtain expert feedback on sample presentations of hazard indicators to refine our design choices. The study addressed the optimal way to provide critical safety information to the pilot, what level of detail to provide, whether to display specific aerodynamic causes or potential effects only, and how to safely and effectively shift the locus of attention during a high-workload task. Three-dimensional visual cues, with varying shape, color, transparency, texture, depth cueing, and use of motion, depicting regions of hazardous airflow, were developed and presented to the pilots. The study results indicated that such a visualization system could be of significant value in improving safety during critical takeoff and landing operations, and also gave clear indications of the best design choices in producing the hazard visual cues.

Aragon, Cecilia R.↗

CFD Evaluation of Radial Airflow Lean Direct Injectors for Commercial Supersonics Technology

An overview is provided of the impact on NOx emissions of replacing the six axial airflow Main swirlers of a seven-element lean-direct injection (LDI) module with radial airflow swirlers. The CFD study was motivated by the goal of reducing EINOx emissions of a combustor operating at supersonic cruise condition to a nominal value of 10 or below. The Open version of the National Combustion Code (OpenNCC) was used to perform two-phase reacting flow computations with various radial airflow swirler LDI flametube designs with an ‘average’ Jet-A (A2) fuel. The predicted EINOx emissions for the various radial airflow designs evaluated with OpenNCC were within 20% of each other, and 25% lower than current LDI injector designs using axial airflow swirlers.

gas turbine combustion↗

Revisiting the validity of eddy viscosity models for predicting airflow over water waves

In this study, we revisit the validity of eddy viscosity models for predicting wave-induced airflow disturbances over ocean surface waves. We first derive a turbulence curvilinear model for the phase-averaged Navier–Stokes equations, extending the work of Cao, Deng & Shen (2020 J. Fluid Mech. 901, A27), by incorporating turbulence stress terms previously neglected in the linearised viscous curvilinear model. To verify our formulation, we perform a priori tests by numerically solving the model using mean wind and turbulence stress profiles from large-eddy simulations (LES) of airflow over waves across various wave ages. Results show that including turbulence stress terms improves wave-induced airflow predictions compared with the previous viscous curvilinear model. We further show that using a standard mixing-length eddy viscosity yields inaccurate predictions at certain wave ages, as it fails to capture wave-induced turbulence, which fundamentally differs from mean shear-driven turbulence. The LES data show that accurate representations of wave-induced stresses require a complex-valued eddy viscosity. The maximum magnitude of this eddy viscosity scales as ∼𝑢 𝜏 ⁢𝜁 𝑖𝑛𝑛𝑒𝑟 , where 𝑢 𝜏 is the friction velocity and 𝜁 𝑖𝑛𝑛𝑒𝑟 is the inner-layer thickness, the height at which the eddy-turnover time matches the wave advection time scale. This scaling aligns with the prediction by Belcher & Hunt (1993 J. Fluid Mech. 251, 109–148). Overall, the findings demonstrate that traditional eddy viscosity models are inadequate for capturing wave-induced turbulence. More sophisticated turbulence models are essential for the accurate prediction of airflow disturbances and form drag in wind–wave interaction models.

16 TIDAL AND WAVE POWER↗

Evaluation of circumferential airflow uniformity entering combustors from compressors. Volume 1: Discussion of data and results

The compressor discharge airflow uniformity of two compressors from advanced engines, the J58 and F100/F401, was studied. Compressor discharge pressures and temperatures at up to 33 circumferential rake locations allowed the airflow distribution to be ascertained and computer plotted. Several flight conditions and compressor variables, i.e., inlet distortion, modified seals, etc., were analyzed. An unexpectedly high nonuniform airflow was found for both compressors. Circumferential airflow deviation differences of up to 52% from maximum to minimum were found for the J58, and up to 40% for the F100/F401. The effects of aerodynamic and thermal distortion were found to be additive. The data were analyzed for influence of exit guide vane wakes and found free of any effect. Data system errors were small in relation to the measured pressure and temperature variations.

Shadowen, J. H.↗

Atomization of water jets and sheets in axial and swirling airflows

Axial and swirling airflows were used to break up water jets and sheets into sprays of droplets to determine the overall effects of orifice diameter, weight flow of air, and the use of an air swirler on fineness of atomization as characterized by mean drop size. A scanning radiometer was used to determine the mean drop diameter of each spray. Swirling airflows were produced with an axial combustor, 70 deg blake angle, air swirling. Water jets were injected axially upstream, axially downstream and cross stream into the airflow. In addition, pressure atomizing fuel nozzles which produced a sheet and ligament type of breakup were investigated. Increasing the weight flow rate of air or the use of an air swirling markedly reduced the spray mean drop size. Test conditions included a water flow rate of 68.0 liter per hour and airflow rates (per unit area) of 3.7 to 25.7 g per square cm per sec, at 293 K and inlet-air static pressures of 1.01 x 10 to the 5th to 1.98 x 10 to the 5th N/sq m.

Ingebo, R. D.↗

Dynamic response of a Mach 2.5 axisymmetric inlet and turbojet engine with a poppet-value controlled inlet stability bypass system when subjected to internal and external airflow transients

The throat of a Mach 2.5 inlet that was attached to a turbojet engine was fitted with a poppet-valve-controlled stability bypass system that was designed to provide a large, stable airflow range. Propulsion system response and stability bypass performance were determined for several transient airflow disturbances, both internal and external. Internal airflow disturbances included reductions in overboard bypass airflow, power lever angle, and primary-nozzle area as well as compressor stall. For reference, data are also included for a conventional, fixed-exit bleed system. The poppet valves greatly increased inlet stability and had no adverse effects on propulsion system performance. Limited unstarted-inlet bleed performance data are presented.

Sanders, B. W.↗