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NASA NTRS2013

FUN3D Airload Predictions for the Full-Scale UH-60A Airloads Rotor in a Wind Tunnel

An unsteady Reynolds-Averaged Navier-Stokes solver for unstructured grids, FUN3D, is used to compute the rotor performance and airloads of the UH-60A Airloads Rotor in the National Full-Scale Aerodynamic Complex (NFAC) 40- by 80-foot Wind Tunnel. The flow solver is loosely coupled to a rotorcraft comprehensive code, CAMRAD-II, to account for trim and aeroelastic deflections. Computations are made for the 1-g level flight speed-sweep test conditions with the airloads rotor installed on the NFAC Large Rotor Test Apparatus (LRTA) and in the 40- by 80-ft wind tunnel to determine the influence of the test stand and wind-tunnel walls on the rotor performance and airloads. Detailed comparisons are made between the results of the CFD/CSD simulations and the wind tunnel measurements. The computed trends in solidity-weighted propulsive force and power coefficient match the experimental trends over the range of advance ratios and are comparable to previously published results. Rotor performance and sectional airloads show little sensitivity to the modeling of the wind-tunnel walls, which indicates that the rotor shaft-angle correction adequately compensates for the wall influence up to an advance ratio of 0.37. Sensitivity of the rotor performance and sectional airloads to the modeling of the rotor with the LRTA body/hub increases with advance ratio. The inclusion of the LRTA in the simulation slightly improves the comparison of rotor propulsive force between the computation and wind tunnel data but does not resolve the difference in the rotor power predictions at mu = 0.37. Despite a more precise knowledge of the rotor trim loads and flight condition, the level of comparison between the computed and measured sectional airloads/pressures at an advance ratio of 0.37 is comparable to the results previously published for the high-speed flight test condition.

Lee-Rausch, Elizabeth M.↗

NASA NTRS1984

Airloads research study. Volume 2: Airload coefficients derived from wind tunnel data

The development of B-1 aircraft rigid wind tunnel data for use in subsequent tasks of the Airloads Research Study is described. Data from the Rockwell International external structural loads data bank were used to generate coefficients of rigid airload shear, bending moment, and torsion at specific component reference stations or both symmetric and asymmetric loadings. Component stations include the movable wing, horizontal and vertical stabilizers, and forward and aft fuselages. The coefficient data cover a Mach number range from 0.7 to 2.2 for a wing sweep position of 67.5 degree.

Bartlett, M. D.↗

NASA NTRS2014

Rotorcraft Airloads Measurements-Extraordinary Costs, Extraordinary Benefits

The first airloads measurements were made in the 1950s at NACA Langley on a 15.3-foot model rotor, stimulated by the invention of miniaturized pressure transducers. The inability to predict higher harmonic loads in those early years led the U. S. Army to fund airloads measurements on the CH-34 and the UH-1A aircraft. Nine additional comprehensive airloads tests have been done since that early work, including the recent test of an instrumented UH-60A rotor in the 40- by 80-Foot Wind Tunnel at NASA Ames. This historical narrative discusses the twelve airloads tests and how the results were integrated with analytical efforts. The recent history of the UH-60A Airloads Workshops is presented and it is shown that new developments in analytical methods have transformed our capability to predict airloads that are critical for design.

Extraordinary Costs↗

NASA NTRS1984

Generalized wake geometry for a helicopter in forward flight and effect of wake deformation on airloads

An analytical investigation was conducted to develop a first level generalization of the predicted distorted wake geometry of a helicopter rotor in level steady forward flight and to demonstrate the influence of wake deformation on the prediction of rotor airloads. Distortions of the tip vortex relative to the classical undistorted geometry are generalized in terms of vortex age, blade azimuth, advance ratio, thrust coefficient, and number of blades for a representative rotor. A computer module and charts were developed for approximating wake geometry and identifying wake boundaries and locations of blade-vortex passage. Predicted H-34 airloads for several inflow/wake models are compared with data for selected flight conditions. The occurrence of close blade-vortex passages and the high sensitivity of predicted airloads to small deviations of blade to tip vortex distance demonstrate the requirement for improved blade-vortex interaction models. The airload correlations indicate that refined distorted wake methodology has the potential to provide more accurate airload prediction.

Egolf, T. A.↗

NASA NTRS2003

Airloads and Wake Geometry Calculations for an Isolated Tiltrotor Model in a Wind Tunnel

Th tiltrotor aircraft configuration has the potential to revolutionize air transportation by providing an economical combination of vertical take-off and landing capability with efficient, high-speed cruise flight. To achieve this potential it is necessary to have validated analytical tools that will support future tiltrotor aircraft development. These analytical tools must calculate tiltrotor aeromechanical behavior, including performance, structural loads, vibration, and aeroelastic stability, with an accuracy established by correlation with measured tiltrotor data. For many years such correlation has been performed for helicopter rotors (rotors designed for edgewise flight), but correlation activities for tiltrotors have been limited, in part by the absence of appropriate measured data. The recent test of the Tilt Rotor Aeroacoustic Model (TRAM) with a single, U4-scale V-22 rotor in the German-Dutch Wind Tunnel (DNW) now provides an extensive set of aeroacoustic, performance, and structural loads data. This paper will present calculations of airloads, wake geometry, and performance, including correlation with TRAM DNW measurements. The calculations were obtained using CAMRAD II, which is a modern rotorcraft comprehensive analysis, with advanced models intended for application to tiltrotor aircraft as well as helicopters. Comprehensive analyses have received extensive correlation with performance and loads measurements on helicopter rotors. The proposed paper is part of an initial effort to perform an equally extensive correlation with tiltrotor data. The correlation will establish the level of predictive capability achievable with current technology; identify the limitations of the current aerodynamic, wake, and structural models of tiltrotors; and lead to recommendations for research to extend tiltrotor aeromechanics analysis capability. The purpose of the Tilt Rotor Aeroacoustic Model (TRAM) experimental project is to provide data necessary to validate tiltrotor performance and aeroacoustic prediction methodologies and to investigate and demonstrate advanced civil tiltrotor technologies. The TRAM project is a key part of the NASA Short Haul Civil Tiltrotor (SHCT) project. The SHCT project is an element of the Aviation Systems Capacity Initiative within NASA. In April-May 1998 the TRAM was tested in the isolated rotor configuration at the Large Low-speed Facility of the German-Dutch Wind Tunnels (DNW). A preparatory test was conducted in December 1997. These tests were the first comprehensive aeroacoustic test for a tiltrotor, including not only noise and performance data, but airload and wake measurements as well. The TRAM can also be tested in a fill-span configuration, incorporating both rotors Lnd a fuselage model. The wind tunnel installation of the TRAM isolated rotor is shown. The rotor tested in the DNW was a 1/4-scale (9.5 ft diameter) model of the right-hand V-22 proprotor. The rotor and nacelle assembly was attached to an acoustically-treated, isolated rotor test stand through a mechanical pivot (the nacelle conversion axis). The TRAM was analyzed using the rotorcraft comprehensive analysis CAMRAD II. CAMRAD II is an aeromechanical analysis of helicopters and rotorcraft that incorporates a combination of advanced technologies, including multibody dynamics, nonlinear finite elements, and rotorcraft aerodynamics. The trim task finds the equilibrium solution (constant or periodic) for a steady state operating condition, in this case a rotor operating in a wind tunnel. For wind tunnel operation, the thrust and flapping are trimmed to target values. The aerodynamic model includes a wake analysis to calculate the rotor nonuniform induced-velocities, using a free wake geometry. The paper will present the results of CAMRAD II calculations compared to the TRAM DNW measurements for hover performance, helicopter mode performance, and helicopter mode airloads. An example of the hover performance results, comparing both mearements and calculations for the JVX (large scale) and TRAM (small scale) rotors, is shown. An example of the helicopter mode performance, showing the influence of the aerodynamic model (particularly the stall delay model) on the calculated power, induced power, and profile power is also shown. An example of the helicopter mode airloads, showing the influence of various wake and aerodynamic models on the calculations, is shown. Good correlation with measured airloads is obtained using the multiple-trailer wake model. The paper will present additional results, and describe and discuss the aerodynamic behavior in detail.

Johnson, Wayne↗

NASA NTRS1975

Transient airload computer analysis for simulating wind induced impulsive noise conditions of a hovering helicopter rotor

A numerical analysis was developed to determine the airloads on helicopter rotors operating under near-hovering flight conditions capable of producing impulsive noise. A computer program was written in which the solutions for the rotor tip vortex geometry, inflow, aeroelastic response, and airloads are solved in a coupled manner at sequential time steps, with or without the influence of an imposed steady ambient wind or transient gust. The program was developed for future applications in which predicted airloads would be incorporated in an acoustics analysis to attempt to predict and analyze impulsive noise (blade slap). The analysis was applied to a hovering full-scale rotor for which impulsive noise was recorded in the presence of ambient wind. The predicted tip vortex coordinates are in reasonable agreement with the test data, and the blade airload solutions converged to a periodic behavior for an imposed steady ambient wind conditions.

Hall, G. F.↗

NASA NTRS1981

Comparison of wind tunnel and theoretical aeroelastic predictions with flight measured airloads for the B-1 aircraft

An aeroelastic analysis of the B-1 aircraft was generated using the FLEXSTAB computer program. Relatively simple aerodynamic and structural models were employed. Theoretical wing and horizontal stabilizer airloads were compared to wind tunnel predictions and flight data measured during quasi-steady pitch maneuvers at Mach numbers of 0.85 and 1.2 with the wing in the 67.5 degree full aft sweep position. The basic objective was to evaluate the usefulness of the FLEXSTAB program for pre-flight airloads analysis of large flexible aircraft. Significant aeroelastic increments were noted between rigid and flexible vehicle results. FLEXSTAB predicted airloads for the outer wing panel were in good agreement with measured data for both rigid airloads and elastic increments. FLEXSTAB results for the horizontal stabilizer were useful for defining general aeroelastic trends, but absolute load levels were not well predicted due to theoretical limitations and difficulties encountered in modelling the complex B-1 configuration. Overall, the FLEXSTAB program is viewed as a useful integrated tool for static aeroelastic analysis in support of flight programs.

Sims, R. L.↗

NASA NTRS1981

Determination of rotor wake induced empennage airloads

A computer program has been developed that predicts the unsteady aerodynamic forces that impinge on the empennage surface due to its interactions with the main rotor wake. The program was utilized to determine the vibration airloads acting on the Black Hawk horizontal stabilizer and on the CH-53A stabilizer under high speed forward flight conditions. The results demonstrate that it is possible to compute the high frequency empennage vibration airloads efficiently by utilizing suitable analysis techniques; a CH-53A case required only 1.3 minutes of computer time. Numerical problems associated with the unsteady Kutta condition have been minimized. Even though the analysis is of transient nature, the results for harmonic cases show a very fast convergence to periodicity. In general, good correlation was shown between the predicted vibratory airloads and the measured stabilizer airloads for a CH-53A helicopter operating at high speed flight conditions.

Gangwani, S. T.↗

NASA NTRS1983

Helicopter rotor wake geometry and its influence in forward flight. Volume 1: Generalized wake geometry and wake effect on rotor airloads and performance

An analytic investigation to generalize wake geometry of a helicopter rotor in steady level forward flight and to demonstrate the influence of wake deformation in the prediction of rotor airloads and performance is described. Volume 1 presents a first level generalized wake model based on theoretically predicted tip vortex geometries for a selected representative blade design. The tip vortex distortions are generalized in equation form as displacements from the classical undistorted tip vortex geometry in terms of vortex age, blade azimuth, rotor advance ratio, thrust coefficient, and number of blades. These equations were programmed to provide distorted wake coordinates at very low cost for use in rotor airflow and airloads prediction analyses. The sensitivity of predicted rotor airloads, performance, and blade bending moments to the modeling of the tip vortex distortion are demonstrated for low to moderately high advance ratios for a representative rotor and the H-34 rotor. Comparisons with H-34 rotor test data demonstrate the effects of the classical, predicted distorted, and the newly developed generalized wake models on airloads and blade bending moments. Use of distorted wake models results in the occurrence of numerous blade-vortex interactions on the forward and lateral sides of the rotor disk. The significance of these interactions is related to the number and degree of proximity to the blades of the tip vortices. The correlation obtained with the distorted wake models (generalized and predicted) is encouraging.

Egolf, T. A.↗

NASA NTRS1987

Estimation of blade airloads from rotor blade bending moments

A method is developed to estimate the blade normal airloads by using measured flap bending moments; that is, the rotor blade is used as a force balance. The blade's rotation is calculated in vacuum modes and the airloads are then expressed as an algebraic sum of the mode shapes, modal amplitudes, mass distribution, and frequency properties. The modal amplitudes are identified from the blade bending moments using the Strain Pattern Analysis Method. The application of the method is examined using simulated flap bending moment data that have been calculated for measured airloads for a full-scale rotor in a wind tunnel. The estimated airloads are compared with the wind tunnel measurements. The effects of the number of measurements, the number of modes, and errors in the measurements and the blade properties are examined, and the method is shown to be robust.

Bousman, William G.↗

NASA NTRS1987

Estimation of blade airloads from rotor blade bending moments

This paper presents a method for the estimation of blade airloads, based on the measurements of flap bending moments. In this procedure, the blade rotation in vacuum modes is calculated, and the airloads are expressed as an algebraic sum of the mode shapes, modal amplitudes, mass distribution, and frequency properties. The method was validated by comparing the calculated airload distribution with the original wind tunnel measurements which were made using ten modes and twenty measurement stations. Good agreement between the predicted and the measured airloads was found up to 0.90 R, but the agreement degraded towards the blade tip. The method is shown to be quite robust to the type of experimental problems that could be expected to occur in the testing of full-scale and model-scale rotors.

Bousman, William G.↗

NASA NTRS1990

Airloads, wakes, and aeroelasticity

Fundamental considerations regarding the theory of modeling of rotary wing airloads, wakes, and aeroelasticity are presented. The topics covered are: airloads and wakes, including lifting-line theory, wake models and nonuniform inflow, free wake geometry, and blade-vortex interaction; aerodynamic and wake models for aeroelasticity, including two-dimensional unsteady aerodynamics and dynamic inflow; and airloads and structural dynamics, including comprehensive airload prediction programs. Results of calculations and correlations are presented.

Johnson, Wayne↗

NASA NTRS1990

Airloads and wake models for a comprehensive helicopter analysis

Johnson, Wayne↗

NASA NTRS1991

An improved three-dimensional aerodynamics model for helicopter airloads prediction

The importance of unsteady aerodynamic effects due to rotor blade motion is demonstrated for a helicopter in high-speed forward flight. These unsteady effects are modeled as surface boundary conditions to a three-dimensional, unsteady Computational Fluid Dynamics (CFD) code called the Full-Potential Rotor Code (FPR). These boundary conditions cause significant changes in the computed lift and pitching moment at the front and rear of the rotor disk. Airloads from the modified FPR code are then iteratively coupled with the helicopter comprehensive code, CAMRAD/JA. Computed airloads show good agreement with flight-test data when lift values from the FPR code are used in the coupled calculation. However, the computed airloads from CAMRAD/JA along also show good agreement with the experimental data. Thus for this case one cannot demonstrate a significant improvement in computed airloads with the hybrid coupled scheme. The addition of the pitching moment values from the FPR code into the CAMRAD/JA calculation slows down the overall iterative convergence and does not yield any improvement in the final results.

Strawn, Roger C.↗

NASA NTRS1994

Computational analysis of high resolution unsteady airloads for rotor aeroacoustics

The study of helicopter aerodynamic loading for acoustics applications requires the application of efficient yet accurate simulations of the velocity field induced by the rotor's vortex wake. This report summarizes work to date on the development of such an analysis, which builds on the Constant Vorticity Contour (CVC) free wake model, previously implemented for the study of vibratory loading in the RotorCRAFT computer code. The present effort has focused on implementation of an airload reconstruction approach that computes high resolution airload solutions of rotor/rotor-wake interactions required for acoustics computations. Supplementary efforts on the development of improved vortex core modeling, unsteady aerodynamic effects, higher spatial resolution of rotor loading, and fast vortex wake implementations have substantially enhanced the capabilities of the resulting software, denoted RotorCRAFT/AA (AeroAcoustics). Results of validation calculations using recently acquired model rotor data show that by employing airload reconstruction it is possible to apply the CVC wake analysis with temporal and spatial resolution suitable for acoustics applications while reducing the computation time required by one to two orders of magnitude relative to that required by direct calculations. Promising correlation with this body of airload and noise data has been obtained for a variety of rotor configurations and operating conditions.

Quackenbush, Todd R.↗

NASA NTRS2019

UH-60A Airloads Flight Test Program: Data Counter 8513

The data collection portion of the UH-60A Airloads Flight Test Program was conducted between July 1993 and February 1994. At the time, the UH-60A Airloads Program was the most comprehensive and data-rich rotorcraft flight test program that NASA and the U.S. Army had ever attempted. It was part of the Modern Technology Rotors Program, where several different rotors were tested in small- and full-scale wind tunnels combined with flight testing. The UH-60A portion of this program allowed for comparison between other tests performed and served as a scientific quality database for validating current and new computational and simulation models. The UH-60A flight test data was stored in a comprehensive, easily accessed database known as the Tilt Rotor Engineering Database System, or TRENDS. With over 30 years of rotor testing experience, NASA and the Army’s goal of the Airloads Flight Test Program was to collect data for a wide range of operating conditions and provide an extensive amount of data to improve the understanding of rotors and validate and improve prediction codes. This report presents the entire archived data set from Counter 8513 (Run 85, point 13) from the UH-60A Airloads Flight Test Program. There were 1,078 total data set counters acquired and archived during 57 accumulated flight hours and 31 research flights. Over 900 counters were research flight data acquisition data points. Counter 8513 is a low-speed, level-flight test condition.

Kufeld, Robert M.↗

NASA NTRS2019

UH-60A Airloads Flight Test Program: Data Counter 9505

The data collection portion of the UH-60A Airloads Flight Test Program (ref. 1) was conducted between July 1993 and February 1994. At the time, the UH-60A Airloads Program was the most comprehensive and data-rich rotorcraft flight test program that NASA and the U.S. Army had ever attempted. It was part of the Modern Technology Rotors Program (ref. 2), where several different rotors were tested in small- and full-scale wind tunnels combined with flight testing. The UH-60A portion of this program allowed for comparison between other tests performed and served as a scientific quality database for validating current and new computational and simulation models. The UH-60A flight test data was stored in a comprehensive, easily accessed database known as the Tilt Rotor Engineering Database System, or TRENDS (ref. 3). With over 30 years of rotor testing experience (ref. 4), NASA and the Army’s goal of the Airloads Flight Test Program was to collect data for a wide range of operating conditions, and to provide an extensive amount of data to improve the understanding of rotors and validate and improve prediction codes. This report presents the entire archived data set from Counter 9505 (Run 95, point 5) from the UH-60A Airloads Flight Test Program. There were 1,078 total data set counters acquired and archived during 57 accumulated flight hours and 31 research flights. Over 900 counters were research flight data acquisition data points. Counter 9505 is a low altitude, moderate airspeed, level-flight test condition. Ground acoustic microphone data was acquired for this counter but the acoustic data is not included in this report.

Kufeld, Robert M.↗

NASA NTRS1982

A doublet lattice method for the determination of rotor induced empennage vibration airloads. Analysis description and program documentation

An efficient state-of-the-art method was developed to determine the unteady vibratory airloads produced by the interaction of the main rotor wake with a helicopter empennage. This method was incorporated into a computer program, Rotor Induced Empennage Vibration Analysis (RIEVA). The program requires the main rotor wake position and the strength of the vortices locates near the empennage surfaces. A nonlinear lifting surface analysis is utilized to predict the aerodynamic loads on the empennage surfaces in the presence of these concentrated vortices. The analysis was formulated to include all pertinent effects such as suction of the interacting vortices and the shed vorticity behind the empennage surfaces. The analysis employs a time domain solution. The output of the program consists of chordwise and spanwise airload distributions on the empennage surfaces. The airload distributions are harmonically analyzed and formulated for input into the Coupled Rotor/Airframe Vibration Analysis.

Gangwani, S. T.↗