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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Experimental evaluation of the Battelle accelerated test design for the solar array at Mead, Nebraska

A previously developed test design for accelerated aging of photovoltaic modules was experimentally evaluated. The studies included a review of relevant field experience, environmental chamber cycling of full size modules, and electrical and physical evaluation of the effects of accelerated aging during and after the tests. The test results indicated that thermally induced fatigue of the interconnects was the primary mode of module failure as measured by normalized power output. No chemical change in the silicone encapsulant was detectable after 360 test cycles.

Frickland, P. O.↗

Orbital debris policy issues: Battelle involvement and some personal observations

The possible hazards presented by orbital debris have been a matter of concern since the early 1960s. The area of initial concern was the potential hazard of the Earth from reentering debris. In the very early days of the space program, it was believed that only specially protected objects would survive reentry. Subsequent events showed this to be incorrect. The recognition of the potential hazard of orbital debris to orbiting objects did not occur until the late 1970s. Concern over this potential hazard has increased, and has also given rise to a number of policy issues. These issues are, at present, largely unresolved.

Edgecombe, D. S.↗

Battelle estimate of launch service demand

The annual non-NASA non-DOD demand for launches by non-Soviet services is estimated for the period 1986-2001 on the basis of currently available data. The assumptions and methods employed in generating the bottom-up Outside Users Payload Model, the data sources, and the use of equivalent Space Shuttle flights as a payload measure are explained in detail. The numerical results are presented in extensive tables and graphs and briefly characterized.

Conlon, R. J.↗

Advanced Materials Center, Battelle

The goal of the Mixed Oxide Program is to determine the results obtained by using microgravity processing on a commercially significant catalyst - V-P-O System. The topics are presented in viewgraph form and include the following: (1) reasons for using microgravity; (2) the synthesis process; (3) novel results of the earth based program; and (4) Dupont interests.

Bellis, Harold↗

Corrosion of metal particle and metal evaporated tapes

Very high coercivity metal particle (MP) and metal evaporated (ME) tapes are being used in 8mm video and digital audio tape applications, and more recently in digital data recording applications. In view of the inherent susceptibility of such media to environmental corrosion, a number of recent studies have addressed their long term stability and archivability. These studies have used an accelerated corrosion test based either on elevated temperature-humidity or polluting gas atmospheres known as Battelle tests. A comparison of the Battelle test results performed at different laboratories reveals a large variation from one location to another, presumably due to incorrect replication of the Battelle condition. Furthermore, when the Battelle tests are performed on enclosed cartridges, it is quite possible that diffusion limits the penetration of the extremely low concentration polluting gaseous species to the inner layers of the tapes during the short time of the accelerated test, whereas in real life these diffusion limitations may not apply. To avoid this uncertainty, the corrosion behavior of commercial 8mm MP and ME tapes when cassettes without their external plastic cases were exposed to 50 deg C and 80 percent RH for 7.5 weeks is investigated.

Speliotis, Dennis E.↗

SEASAT B orbit synthesis

Addition were made to Battelle's Interactive Graphics Orbit Selection (IGOS) program; IGOS was exercised via telephone lines from JPL, and candidate SEASAT orbits were analyzed by Battelle. The additions to the program enable clear understanding of the implications of a specific orbit to the diverse desires of the SEASAT user community.

Rea, F. G.↗

Electricity from sunlight

The paper discusses a number of new unconventional processes proposed for the low-cost production of silicon for solar cells. Consideration is given to: (1) the Battelle process (Zn/SiCl4), (2) the Battelle process (SiI4), (3) the Silane process, (4) the Motorola process (SiF4/SiF2), (5) the Westinghouse process (Na/SiCl4), (6) the Dow Corning process (C/SiO2), (7) the AeroChem process (SiCl4/H atom), and the Stanford process (Na/SiF4). Preliminary results indicate that the conventional process and the SiI4 processes cannot meet the project goal of $10/kg by 1986. Preliminary cost evaluation results for the Zn/SiCl4 process are favorable.

Yaws, C. L.↗

A Full-Scale Fire Program to Evaluate New Furnishings and Textile Materials Developed by the National Aeronautics and Space Administration

The plans for the present series of full-scale experimental fires were initiated at the suggestion of NASA following the presentation of a film and discussion illustrating Battelle-Columbus' recent work in fire research. That film showed bedroom-type fires carried out as a part of a program to determine the influence of the cyclic characteristics of real fires under limited ventilation on the burning and pyrolysis properties of the room furnishings. A new series of fires was suggested by NASA designed to show the performance of new fire resistant and fire retardant materials by providing comparative fire and smoldering environmental conditions. More recently, the goal for the new series of fires was written in a meeting with NASA personnel and others at Battelle on May 3 and 4, 1972. The goal was as follows: To establish the need for special materials of improved fire safety in domiciliary settings of public concern, and to assess, in a professionally acceptable manner, the potential of materials arising from the new space-age technology for this purpose. It was anticipated that some new materials arising from the space-age technology and not yet available through conventional commercial channels might provide significant improvements in fire safety if the best of the commercially available materials showed important shortcomings in this area. It was the intent of this program to assess the benefits that could accrue from the use of these new materials. Fire safety is a matter requiring the evaluation of a number of factors. For example, fire resistance and fire spread, visibility during the fire, toxicity of evolved gases, and the fire-fighting problem that is created must be evaluated before the relative hazard can be assessed. The plan of the program provided for sampling and instrumentation to evaluate these factors, consistent with the goal of technological utilization that has been specified. Arrangements were made with the Columbus Fire Department to use an existing six-story concrete building', designed and used as a fire training tower, as the site for the experimental fires. The visual evidence provided by TV and photographic coverage of the four experimental room fires showed clearly that the rooms responded very differently to a common ignition condition. In particular: (1) The Typical room, furnished from conventional retail sources, ignited easily and burned rapidly so that after 8 minutes the contents of the room were nearly destroyed. (2) The Improved room, furnished with materials selected as being among the best commercially available, showed substantial improvement over the Typical room in that there was slower fire spread. However, the relatively complete destruction of the room contents that resulted, and the large amounts of smoke, made it clear that substantial further improvements were needed. This fire was stopped after 29 minutes. (3) The Space-age room, furnished completely with new materials that were not yet commercially available, did not ignite under the common ignition condition and soon demonstrated the substantial improvement in fire resistance available for those components close to the ignition source. A second and larger ignition arrangement showed that this room can burn, but the difficulty with which this was brought about confirmed the improved fire resistance available with use of these materials. (4) The Mixed room ensemble, furnished with 'materials identical to the Typical room except for the substitution of the bed from the Space-age room, illustrated the improvement in control of fire spread available by careful placement of fire materials in the important paths of fire development of an otherwise ordinary room. The most significant hazards at early times in each fire were due to the rapid rise in heat flux and the abrupt obscuration of vision by smoke. The most consistent toxicity hazard was due to CO and its importance would depend on the ability of the occupant to survive the initial heat and smoke menace which characterized each fire room. Other gases and vapors were shown to reach hazardous levels in certain fire rooms and, again, their significance to an occupant, would relate to the times in which such hazards occurred, and probably to the synergistic nature of the hazard arising from mixtures of such gases. Fire retardant items in the room are caused to pyrolyze by the heat of burning from other items in the room and so contribute to combustible and toxic vapor accumulations, even though they may not have entered into the burning process. This effect of a mixture of combustible materials to produce burning and pyrolysis not characteristic of any one item individually we have chosen to call the "ensemble effect". Further full-scale fire trials may be expected to show the significant changes that control the burning and pyrolytic processes and in that event a programmed fire chamber should be developed to yield realistic laboratory results.

Hillenbrand, L. J.↗

Relevance of ERTS to the State of Ohio

The author has identified the following significant results. A significant result was the fabrication of an image transfer and comparison device. To avoid problems and high costs encountered in manual drafting methods, Battelle staff members have fabricated an inexpensive, yet effective, technique for transferring ERTS-1 analysis displays from the Spatial Data 32-Color Viewer to maps and/or aircraft imagery. In brief, the image transfer-comparison device consists of a 2-way mirror which functions similar to a zoom transfer scope. However, the device permits multiuser viewing and real time photographic recording (35-mm and Polaroid) of enhanced ERTS-1 imagery superimposed over maps and aircraft photography. Thirty-five mm, 70 mm, and 4 in. x 5 in. photographs are taken of 80% of the TV screen of the Spatial Data Density Slicing Viewer. The resulting black and white and color imagery is then used in transparent overlays, viewgraphs, 35-mm and 70-mm transparencies, and paper prints for reports and publications. Annotations can be added on the TV screen or on the finished product.

Sweet, D. C.↗

NASA CR-2120 - Summary of nondestructive testing theory and practice

This is a familiarization report of nondestructive testing (ndt) prepared by staff of the Battelle Columbus Laboratories on a NASA contract. There is a short introduction, a chapter on applicability of ndt which is illustrated with examples of typical defects and includes tables comparing the characteristics, interrelationships, and costs of the different techniques. There are chapters dealing with penetrants, magnetic particle radiography, ultrasonics, and eddy currents. New techniques are described.

Meister, R. P.↗

Protecting proprietary rights - A potential Shuttle user's view

Maintaining a high degree of industrial security in the multiple-payload Shuttle environment poses a number of problems for NASA. As a part of Battelle-Columbus' support of NASA's User Development Program, this paper presents a potential user's perspective on this situation. The need for security, the nature of the problem, and precedents for NASA security measures are discussed. Eleven policy guidelines representing desirable features from a potential user's viewpoint are presented for NASA consideration.

Day, J. B.↗

A survey of users of earth resources remote sensing data

The results of a NASA supported Battelle survey to obtain user views on the nature and value of LANDSAT data use, on current LANDSAT capabilities, and on ways to improve data use were summarized. Questionnaire and interview responses from over 1000 private and public sector users were analyzed and discussed.

Wukelic, G. E.↗

The extent of lunar regolith mixing

The activity of solar cosmic-ray-produced Mn-53 measured as a function of depth in the upper 100 g/sq cm of lunar cores 60009-60010 and 12025-12028 is discussed. Analyses of samples from the Apollo 15 and 16 drill stems together with authors' previously published results (1974, 1976), and the Battelle Na-22 and Al-26 data, indicate that in three of the four cases studied the regolith was measurably disturbed within the last 10 m.y. Activities measured in the uppermost 2 g/sq cm indicate frequent mixing within this depth range. The Monte Carlo gardening model of Arnold (1975) was used to derive profiles for the gardened moon-wide average of Mn-53 and Al-26 as a function of depth. The Mn-53 and Al-26 experimental results agreed with theoretical predictions, but the calculated depths of disturbance appeared too low.

Nishiizumi, K.↗

IGOS improvements for Seasat

Modifications to Battelle's Interactive Graphics Orbit Selection (IGOS) computer program to assist in the planning and evaluation of the Seasat-A Scatterometer System (SASS) flight program were studied. To meet the planning needs of the LaRC Seasat-A Scatterometer team, the following features/modifications were implemented in IGOS: (1) display and specification of time increments in orbital passes represented by the cross-hatching of ground swaths; (2) addition of pass number annotations on the horizontal axis of the STPLNG and STPTOD plots; (3) modification of the sensor model to include more than two swaths associated with a single sensor to approximate the SASS cell pattern; (4) inclusion of down range and cross-track swath geometry to display the characteristic skewed SASS pattern; (5) addition of a swath schedule to allow the display of the SASS mode changes and to calibrate gaps; and (6) development of a set of commands to generate the detailed swath data from sensor characteristics and orbit/earth motion.

Warmke, J. M.↗

Development of processes for the production of low cost silicon dendritic web for solar cells

High area output rates and continuous, automated growth are two key technical requirements for the growth of low-cost silicon ribbons for solar cells. By means of computer-aided furnace design, silicon dendritic web output rates as high as 27 sq cm/min have been achieved, a value in excess of that projected to meet a $0.50 per peak watt solar array manufacturing cost. The feasibility of simultaneous web growth while the melt is replenished with pelletized silicon has also been demonstrated. This step is an important precursor to the development of an automated growth system. Solar cells made on the replenished material were just as efficient as devices fabricated on typical webs grown without replenishment. Moreover, web cells made on a less-refined, pelletized polycrystalline silicon synthesized by the Battelle process yielded efficiencies up to 13% (AM1).

Duncan, C. S.↗

Status of SAFT silver hydrogen cell development

Nickel-hydrogen cells appear to be an improvement over the nickel-cadmium in applications requiring longer lifetime and reduced weight. An even more efficient couple, the silver-hydrogen couple, is also considered. After a theoretical study first performed by the Battelle Institute of Geneva under ESA (European Space Agency) contract, SAFT has undertaken more detailed analyses of the silver-hydrogen degradation mechanisms. ESA and the French Department of Defense contracted with SAFT for a full-development program of the silver-hydrogen technology.

Goualard, B. J.↗

High pressure oxygen turbopump bearing cage stability analyses

The low service life of the high pressure oxygen turbopump (HPOTP) bearings used in the space shuttle main engine was examined by use of the Battelle "BASDAP' bearing computer stability model. The dynamic instability of the bearing cage resulted in excessive wear and eventual failure of the unit. By maintaining a cage/race clearance of no more than 0.25 millimeters (0.010 inches), ball/pocket clearance of no less than 0.54 millimeters (0.025 inches), dynamic balancing of the cages, and maintaining adequate lubricant films between the balls and races, cage instability and subsequent bearing degradation can be reduced.

Merriman, T. L.↗

Results of an interlaboratory fatigue test program conducted on alloy 800H at room and elevated temperatures

The experimental approach adopted for low cycle fatigue tests of alloy 800H involved the use of electrohydraulic test systems, hour glass geometry specimens, diametral extensometers, and axial strain computers. Attempts to identify possible problem areas were complicated by the lack of reliable data for the heat of Alloy 800H under investigation. The method adopted was to generate definitive test data in an Interlaboratory Fatigue Test Program. The laboratories participating in the program were Argonne National Laboratory, Battelle Columbus, Mar-Test, and NASA Lewis. Fatigue tests were conducted on both solid and turbular specimens at temperatures of 20, 593, and 760 C and strain ranges of 2.0, 1.0, and 0.5 percent. The subject test method can, under certain circumstances, produce fatigue data which are serious in error. This approach subsequently was abandoned at General Atomic Company in favor of parallel gage length specimens and axial extensiometers.

Ellis, J. R.↗