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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

2024.03.13 Bushing Subcommittee presentation on Transformer Bushing Seismic Resilience: Design, Hazard, & Prevention Analysis [Slides]

Presents results from power grid simulations on synthetic grids that estimate the impact from power transformer failures due to earthquakes. In the best-case scenario, there is an 82.9% likelihood of load loss greater or equal to 51 MW. Methodologies are described as well as path forward to improving transformer resilience and, consequently, the resilience of the bulk power grid.

24 POWER TRANSMISSION AND DISTRIBUTION↗

Self-Lubricating Bushing Testing for John Day Dam Ka plan Turbine Replacement

The goal of this testing program is to find suitable self-lubricated alternatives to replace the in use oil lubricated grooved-bronze bushing in Kaplan runner hubs that are currently being utilized at John Day Dam operated by the U.S. Army Corps of Engineers (USACE). Scaled bushing testing utilizing a Pacific Northwest National Laboratory designed, fabricated, and operated Bushing Test Stand under the direction and funding from USACE determined that self-lubricated bushings tested appear capable of outperforming the current oil-lubricated bronze bushings. Performance tests are focused on durability which includes cyclic load bearing properties and articulations under various loading scenarios. This testing was performed at nominally 1/5 th scale. A scaling sensitivity analysis determined that scaled testing results apply to prototypic size. This report shows the direct comparison between the current baseline bronze bushing to self-lubricated bushings from various manufacturers. Bushing data like coefficient of friction and bushing material loss (associated with bushing wear) was determined. Self-lubricated bushings tested include products manufactured specifically for hydropower applications by the following companies: Trelleborg, Kamatics, Anonymous, and Tenneco/Deva.

42 ENGINEERING↗

Cryogenic lifetime tests on a commercial epoxy resin high voltage bushing

High-temperature superconducting (HTS) power devices operating in liquid nitrogen frequently require high-voltage bushings to carry the current leads from the superconducting windings to the room temperature grid connections. Oak Ridge National Laboratory is collaborating with Waukesha Electric Systems, SuperPower, and Southern California Edison to develop and demonstrate an HTS utility power transformer. Previous dielectric high voltage tests in support of this program have been carried out in test cryostats with commercial epoxy resin bushings from Electro Composites Inc. (ECI). Though the bushings performed well in these short-term tests, their long-term operation at high voltage in liquid nitrogen needs to be verified for use on the utility grid. Long-term tests are being carried out on a sample 28-kV-class ECI bushing. The bushing has a monolithic cast, cycloaliphatic resin body and is fire- and shatter-resistant. The test cryostat is located in an interlocked cage and is energized at 25 kVac around the clock. Liquid nitrogen (LN) is automatically refilled every 9.5 hours. Partial discharge, capacitance, and leakage resistance tests are periodically performed to check for deviations from factory values. At present, over 2400 hours have been accumulated with no changes in these parameters. The tests are scheduled to run for four to six months.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Heterogeneous WS x /WO 3 thorn-bush nanofiber electrodes for sodium-ion batteries

Heterogeneous electrode materials with hierarchical architectures promise to enable considerable improvement in future energy storage devices. In this study, we report on a tailored synthetic strategy used to create heterogeneous tungsten sulfide/oxide core–shell nanofiber materials with vertically and randomly aligned thorn-bush features, and we evaluate them as potential anode materials for high-performance Na-ion batteries. The WS x (2 ≤ x ≤ 3, amorphous WS 3 and crystalline WS 2 ) nanofiber is successfully prepared by electrospinning and subsequent calcination in a reducing atmosphere. To prevent capacity degradation of the WS x anodes originating from sulfur dissolution, a facile post-thermal treatment in air is applied to form an oxide passivation surface. Interestingly, WO 3 thorn bundles are randomly grown on the nanofiber stem, resulting from the surface conversion. We elucidate the evolving morphological and structural features of the nanofibers during post-thermal treatment. The heterogeneous thorn-bush nanofiber electrodes deliver a high second discharge capacity of 791 mAh g –1 and improved cycle performance for 100 cycles compared to the pristine WS x nanofiber. Lastly, we show that this hierarchical design is effective in reducing sulfur dissolution, as shown by cycling analysis with counter Na electrodes.

36 MATERIALS SCIENCE↗

Seismic Resilience of Large Power Transformer Bushings & Non-SF6 Industrial Base Scan Review

Large (high voltage) power transformers (LPT), and more specifically, their bushings, are known to be susceptible to seismic failure. With bushing failure, a transformer will have to be replaced, which has a considerable lead time, adding to the power outage duration. Cost-efficient, proven solutions are not currently available to mitigate this risk, which can persist for the more than 30-year life of a particular transformer. This work will focus on developing and demonstrating a hardware solution to address seismic vulnerabilities and reduce outage risks from LPT failure. Sulfur Hexafluoride (SF6) is a specialty gas with excellent electrical insulation properties which has been used extensively in the power industry. This gas is unfortunately also one of the most potent greenhouse gases known to humanity. A 2014 report by the Intergovernmental Panel on Climate Change found that SF6 has a global warming potential (GWP) 23,000 times higher than Carbon Dioxide, and has the highest GWP of all gases assessed (Myhre 2013). SF6 is almost exclusively man-made and is produced for use as an insulator in high voltage electrical equipment. This makes the production and use of SF6 one of the leading sources of anthropogenic climate change. To fully eliminate the environmental impacts of SF6, alternative technology is needed. The ideal replacement would be a technology that can fulfil the same role as SF6, at the same cost or cheaper, but without adverse environmental effects. Currently, no technology fits this description, however several promising technologies have begun to enter the market. An industry scan was performed to assess the state of industry adoption and manufacturing capability for SF6-free alternative technologies for use at the high-voltage level, and the primary barriers to broader adoption.

10 SYNTHETIC FUELS↗

Genes encoding chavicol/eugenol synthase from the creosote bush Larrea tridentata

Particular aspects provide novel methods for redirecting carbon allocation in plants or cell culture from lignification to inherently more useful and tractable materials, and to facilitate the generation of, e.g., biofuels from the remaining plant ro culture biomass. Particular aspects provided novel methods for converting monolignols into allyl/propenyl phenols, and for chavicol/eugenol formation or production. Additional aspects relate to the discovery of novel chavicol/eugenol synthases that convert p-coumaryl/coniferyl alcohol esters into chavicol/eugenol, and to novel compositions (e.g., novel proteins and nucleic acids encoding same), and novel methods using same for producing or forming chavicol/eugenol and other derivatives in cell culture and/or genetically modified plants, and for re-engineering the composition of plant biomass. Particular aspects provide novel methods for generation in culture or in planta of liquid/combustible allyl/propenyl phenols, and these phenolic products are utilized for (non-ethanol) biofuel/bioenergy purposes, while the remaining plant biomass facilitates the generation of other biofuels.

59 BASIC BIOLOGICAL SCIENCES↗

Method to produce acetyldiacylglycerols (ac-TAGs) by expression of an acetyltransferase gene isolated from Euonymus alatus (burning bush)

The present invention relates to novel diacylglycerol acyltransferase genes and proteins, and methods of their use. In particular, the invention describes genes encoding proteins having diacylglycerol acetyltransferase activity, specifically for transferring an acetyl group to a diacylglycerol substrate to form acetyl-Triacylglycerols (ac-TAGS), for example, a 3-acetyl-1,2-diacyl-sn-glycerol. The present invention encompasses both native and recombinant wild-type forms of the transferase, as well as mutants and variant forms. The present invention also relates to methods of using novel diacylglycerol acyltransferase genes and proteins, including their expression in transgenic organisms at commercially viable levels, for increasing production of 3-acetyl-1,2-diacyl-sn-glycerols in plant oils and altering the composition of oils produced by microorganisms, such as yeast, by increasing ac-TAG production. Additionally, oils produced by methods of the present inventions comprising genes and proteins are contemplated for use as biodiesel fuel, in polymer production and as naturally produced food oils with reduced calories.

09 BIOMASS FUELS↗

Energy Efficient, Incrementally Scalable, Continuous Basalt Fiber Manufacturing Process (Final Technical Report)

This project focused on new materials, bushing materials, that had the ability to produce continuous basalt or glass fiber. The original scope of the project was designed to identify bushing materials and produce fiber, but that scope did change during the program. The team put significant work into bushing material development in the place of producing fiber. The final bushing materials had to be able to produce fiber and the final sets of the project saw single strands of fiber be produced. The final materials selected was a unique MMC bushing composition. Using advanced chemistry, the interface chemistry was tailored between metallic and ceramic powders. Powders and fibers were consolidated using cold isostatic pressing and electrified ceramic hot pressing to form a near net shape composite bushing.

36 MATERIALS SCIENCE↗

Stabilizers for a vehicle cooling module

A stabilizing arrangement of a cooling system module of a vehicle includes stabilizer pins attached to the vehicle cooling system module. Stabilizer slots are incorporated into a component of the chassis of the vehicle, such as a frame extender. The stabilizer slots may be formed as an upwards opening U-shape. Bushings are attached to the stabilizer pins. The stabilizer pins and bushings extend laterally into and engage with the stabilizer slots. Upon installation, the stabilizer pins and bushings are aligned with the stabilizer slots as the cooling system module is lowered onto the ISO mounts. The stabilizer pins and bushings slide vertically downwards into the stabilizer slots as the cooling system module is lowered into place. The simpler stabilizer pins, bushings, and stabilizer slots thereby take the place of expensive, time consuming, complex, labor intensive, and space consuming stay rod arrangements.

Wu, Shouhao↗

Tree architecture: A strigolactone-deficient mutant reveals a connection between branching order and auxin gradient along the tree stem

Due to their long lifespan, trees and bushes develop higher order of branches in a perennial manner. In contrast to a tall tree, with a clearly defined main stem and branching order, a bush is shorter and has a less apparent main stem and branching pattern. To address the developmental basis of these two forms, we studied several naturally occurring architectural variants in silver birch (Betula pendula). Using a candidate gene approach, we identified a bushy kanttarelli variant with a loss-of-function mutation in the BpMAX1 gene required for strigolactone (SL) biosynthesis. While kanttarelli is shorter than the wild type (WT), it has the same number of primary branches, whereas the number of secondary branches is increased, contributing to its bush-like phenotype. To confirm that the identified mutation was responsible for the phenotype, we phenocopied kanttarelli in transgenic BpMAX1::RNAi birch lines. SL profiling confirmed that both kanttarelli and the transgenic lines produced very limited amounts of SL. Interestingly, the auxin (IAA) distribution along the main stem differed between WT and BpMAX1::RNAi. In the WT, the auxin concentration formed a gradient, being higher in the uppermost internodes and decreasing toward the basal part of the stem, whereas in the transgenic line, this gradient was not observed. Through modeling, we showed that the different IAA distribution patterns may result from the difference in the number of higher-order branches and plant height. Future studies will determine whether the IAA gradient itself regulates aspects of plant architecture.

59 BASIC BIOLOGICAL SCIENCES↗

Mill Eigenfrequency in Thermal Fitting

A method is proposed for the analytical calculation of the elastic displacement of a shaft relative to a bush in joints with interference under the action of radial force and a bending torque. Those displacements are associated with elastic deformation of the shaft, the bush, and the contact layer formed by their rough surfaces. On the basis of that approach, a method is proposed for estimating the lower eigenfrequency of the shaft–bush system. As an example, the thermal fitting of an axial tool in a mandrel is considered.

42 ENGINEERING↗

Adjustable clamp systems and methods

In an example, an adjustable clamp system includes a base, a clamp assembly, and a first eccentric bushing. The base includes an anchor portion configured to couple the base to a support structure, a first clamp-support portion extending from the anchor portion, and a second clamp-support portion extending from the anchor portion. The clamp assembly includes a clamp defining a bore, a first flange extending from a first side of the clamp and coupled to the first clamp-support portion, and a second flange extending from a second side of the clamp and coupled to the second clamp-support portion. The first eccentric bushing couples the first flange to the first clamp-support portion. The first eccentric bushing is rotatable relative to the first flange to translate the clamp assembly in a first direction relative to the base and adjust a distance between the clamp and the anchor portion of the base.

Bailey, Michael Wallace↗

High-voltage push to mate electrical interconnect

A high-voltage self-aligning push to mate electrical interconnect device is provided. The electrical interconnect device includes a housing with a mating end and a receiving end. The interconnect also includes an insulator bushing configured to be affixed to the receiving end of the housing. The interconnect also includes a center pin disposed within the housing. The center pin extends from the mating end of the housing to the receiving end of the housing. The interconnect also includes a connector socket disposed within the insulator bushing and which is in electrical communication with the center pin. The interconnect also includes an alignment sleeve including a chamfered mating funnel defining a void configured to accept and surround the housing and at least a portion of insulator bushing.

Martinez, David K.↗

Adjustable clamp systems

In an example, an adjustable clamp system includes a base, a clamp assembly, and a first eccentric bushing. The base includes an anchor portion configured to couple the base to a support structure, a first clamp-support portion extending from the anchor portion, and a second clamp-support portion extending from the anchor portion. The clamp assembly includes a clamp defining a bore, a first flange extending from a first side of the clamp and coupled to the first clamp-support portion, and a second flange extending from a second side of the clamp and coupled to the second clamp-support portion. The first eccentric bushing couples the first flange to the first clamp-support portion. The first eccentric bushing is rotatable relative to the first flange to translate the clamp assembly in a first direction relative to the base and adjust a distance between the clamp and the anchor portion of the base.

Bailey, Michael Wallace↗

Environmental Restoration of Diesel-Range Organics from Project Chariot, Cape Thompson, Alaska - 16147

Cape Thompson, Alaska, is located approximately 120 miles north of Kotzebue, Alaska, within the Ogotoruk Creek valley. The remote Alaskan location is also home to the US Atomic Energy Commission (AEC) Project Chariot study area. Project Chariot was part of the Plowshare Program, created in 1957 by the AEC to study peaceful uses for atomic energy. Project Chariot began in 1958 when a scientific field team chose Cape Thompson as a potential site to excavate a harbor using a series of nuclear explosions. Between 1959 and 1962, AEC was responsible for over 40 pretest bio-environmental and geotechnical studies of the Cape Thompson area. Strong public opposition to the tests developed, which caused the project to be cancelled with no nuclear explosions ever conducted at the site. In the early 1960's, several deep boreholes were drilled to obtain subsurface, temperature, and high-explosive testing data. Refrigerated diesel was used as a drilling fluid to keep the boreholes open so that thermistors could measure subsurface temperatures. The test boreholes were named Able, Baker, Charlie, Dog, and X-1. In the summer of 2014, the US Department of Energy, Office of Legacy Management (LM) completed the remediation of remnant diesel at these sites. Prior to the 2014 remediation activities, LM conducted two separate characterization field studies to determine the nature and extent of the contamination from the 1960's drilling activities. In 2013, LM developed a remediation plan that was submitted and approved by the Alaska Department of Environmental Conservation (ADEC). The 2014 Project Chariot remediation had some unique logistical challenges and historic issues with stakeholders to overcome. Many of the historic issues centered on previous AEC scientific actions and a general mistrust of the government by the local stakeholders. Prior to and during the 2014 remediation work, an outreach campaign was implemented to discuss prior activities at the site and include stakeholders from Point Hope, Alaska, in the remediation-planning process. The remoteness of the region also provided unique logistical challenges. Because of the short field season, LM initiated several subcontracts over a year in advance. The field camp, heavy equipment, and soil storage containers were shipped by barge to the site. Personnel, food, and small materials were flown in by bush plane from Kotzebue, Alaska. Previous site characterization had identified diesel-range organics (DROs) as the primary contaminant. The cleanup levels for the site were provided by the Alaska Administrative Code (AAC) for the Arctic Zone region. The AAC cleanup level for DROs on gravel pads is 500 mg/kg and 12,500 mg/kg tundra in the arctic-zone region. To help determine the extent and direct soil excavation in the field, photoionization detectors (PIDs) were used for field screening. While the PID results provided rough limits for excavation, laboratory confirmation sampling was required to provide actual excavation guidance. All excavation locations remained open until laboratory results met AAC criteria and ADEC approved closure. The laboratory sample protocol required the bush plane to pick up samples almost daily and transfer them to Anchorage for analysis. In order to meet holding time requirements, all laboratory samples were analyzed on an expedited basis. Analytical results and ADEC approval notifications were e-mailed back to the site via satellite connection. A total of 202 laboratory analyses were needed to complete the remediation effort. At each location (Able, Baker, Charlie, Dog, and X-1), the boreholes were plugged and abandoned in accordance with ADEC regulations. Contaminated soil was excavated, and the material was placed in super-sacks and hauled to connex boxes located near the sea shore. Approximately 786 tons of material was removed and shipped by barge to the Columbia Ridge Landfill in Arlington, Oregon, for disposal. The well casings were cut and sealed below ground surface. Each location was graded to its original contours and reclaimed with native vegetation, and a geodetic survey was conducted. Tours with leaders of the Village of Point Hope and the land owner (Arctic Slope Regional Corporation) were conducted prior to the final demobilization. All remediation equipment and camp facilities were removed at the completion of the project. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Pilot-wave hydrodynamics in a rotating frame: Exotic orbits

We present the results of a numerical investigation of droplets walking on a rotating vibrating fluid bath. The drop's trajectory is described by an integro-differential equation, which is simulated numerically in various parameter regimes. As the forcing acceleration is progressively increased, stable circular orbits give way to wobbling orbits, which are succeeded in turn by instabilities of the orbital center characterized by steady drifting then discrete leaping. In the limit of large vibrational forcing, the walker's trajectory becomes chaotic, but its statistical behavior reflects the influence of the unstable orbital solutions. The study results in a complete regime diagram that summarizes the dependence of the walker's behavior on the system parameters. Our predictions compare favorably to the experimental observations of Harris and Bush [“Droplets walking in a rotating frame: from quantized orbits to multimodal statistics,” J. Fluid Mech. 739, 444–464 (2014)].

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗