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NASA NTRS2000

Experimental and Numerical Characterization of a Cylindrical Blackbody Cavity

During hypersonic flight, high temperatures and high heat fluxes are generated on the surfaces of vehicles. The Flight Loads Laboratory (FLL) at Dryden Flight Research Center (DFRC) is equipped with a calibration furnace, capable of calibrating heat flux gages up to 1100kW per square meters, and temperature sensors up to 2600 C. One heating configuration of the calibration furnace is a cylindrical blackbody cavity. Throughout the blackbody there are temperature gradients due to various boundary conditions. These boundary conditions include resistance heating, radiant heat transfer, and conduction to water-cooled electrodes. Also, an inert gas is purged through the graphite blackbody to prevent it from oxidizing. Consequently, the various modes of heat transfer present during operation of the blackbody cavity must be well understood in order to produce accurate heat flux gage and temperature sensor calibrations for use in ground testing or flight testing of hypersonic vehicles. The first step towards understanding the heat transfer in the blackbody cavity was to perform experiments at 1100 C, with and without outer surface insulation, while taking detailed temperature measurements inside the blackbody cavity. Steady state thermal models of the blackbody cavity were then developed. These models included detailed thermal analysis using commercial thermal analysis software. Conduction, radiation, and convection were considered in the thermal models for two cases: one with the outside of the blackbody cavity insulated and the second without insulation. This paper describes the experimental and numerical efforts used to characterize the steady state operation of the blackbody cavity. It describes the analysis of the test measurements, the boundary conditions used in the numerical models, and how the models were calibrated to fit the experimental data. Effects of various uncertainties, such as material properties, and convection are discussed.Initial thermal models predicted temperatures in the deepest part of the blackbody cavity within 7 C of the measured value and produced trends comparable to the experimental data, throughout the models. Adjustment of the boundary conditions, which were included in the thermal models, produced good agreement with measured temperatures. Free and forced convection of the purge gas inside the blackbody was found to be insignificant.

Abdelmessih, Amanie N.↗

NASA NTRS1985

Lasant Materials for Blackbody-Pumped Lasers

Blackbody-pumped solar lasers are proposed to convert sunlight into laser power to provide future space power and propulsion needs. There are two classes of blackbody-pumped lasers. The direct cavity-pumped system in which the lasant molecule is vibrationally excited by the absorption of blackbody radiation and laser, all within the blackbody cavity. The other system is the transfer blackbody-pumped laser in which an absorbing molecule is first excited within the blackbody cavity, then transferred into a laser cavity when an appropriate lasant molecule is mixed. Collisional transfer of vibrational excitation from the absorbing to the lasing molecule results in laser emission. A workshop was held at NASA Langley Research Center to investigate new lasant materials for both of these blackbody systems. Emphasis was placed on the physics of molecular systems which would be appropriate for blackbody-pumped lasers.

Deyoung, R. J.↗

NASA NTRS1985

Microwave blackbodies for spaceborne receivers

The properties of microwave blackbody targets are explained as they apply to the calibration of spaceborne receivers. Also described are several practicable, blackbody targets used to test and calibrate receivers in the laboratory and in the thermal vacuum chamber. Problems with the precision and the accuracy of blackbody targets, and blackbody target design concepts that overcome some of the accuracy limitations present in existing target designs, are presented. The principle of the Brewster angle blackbody target is described where the blackbody is applied as a fixed-temperature test target in the laboratory and as a variable-temperature target in the thermal vacuum chamber. The reflectivity of a Brewster angle target is measured in the laboratory. From this measurement, the emissivity of the target is calculated. Radiatively cooled thermal suspensions are discussed as the coolants of blackbody targets and waveguide terminations that function as calibration devices in spaceborne receivers. Examples are given for the design of radiatively cooled thermal suspensions. Corrugated-horn antennas used to observe the cosmic background and to provide a cold-calibration source for spaceborne receivers are described.

Stacey, J. M.↗

NASA NTRS1985

lasants for transfer blackbody-pumped lasers

The concept of transfer blackbody-pumped lasers is outlined, recent research results concerning these lasers are presented and the search for new lasant materials for transfer blackbody-pumped lasers is expanded. There are two basic concepts for the blackbody-pumped transfer laser which are schematically drawn. The first concept is called the translational heating concept, an example being N2:CO2. Here the blackbody cavity is heated to approximately 2000 K by collected sunlight in space. An absorbing molecule would come in contact with the blackbody walls thus coming into equilibrium with the blackbody temperature. An alternative concept shown is called the vibrational heating transfer laser. Here the absorbing molecule is not translationally heated. Energy is coupled to the molecule only by optical absorption creating a high density of vibrational states. Thus the gas temperature is near room temperature whereas the vibrational temperature comes into equilibrium with the blackbody temperature.

Deyoung, R. J.↗

NASA NTRS1985

Cavity blackbody-pumpd lasers: Present research status

The basic concept for a blackbody cavity is given. A comparison between the direct solar-pumped laser efficiency and one which is indirectly pumped by a blackbody cavity shows that they are similar to a carnot cycle. The blackbody spectrum used to optically pump the lasant material is shown. Also shown is the physical principle behind the blackbody laser idea. An example of an infrared laser media is given. A system study was conducted to scale cavity blackbody pumped lasers to high output powers.

Christiansen, W.↗

NASA NTRS1985

Vibrational excitation of CO by blackbody radiation

Lasers excited by blackbody radiation are of interest for power beaming applications in space. In such a system sunlight is collected and focused into a blackbody cavity, heating it to approximately 2000 K. An appropriate absorbing molecule is vibrationally heated but not translationally heated when passed through the blackbody cavity. The vibrationally excited gas is then mixed with a lasant resulting in laser emission. The number density of CO molecules within a blackbody radiation field of a given temperature and pressure is calculated. Such calculations show the degree of excitation achievable, under ideal conditions, from blackbody pumping.

Arriola, L.↗

NASA NTRS2000

Experimental and Numerical Characterization of a Steady-State Cylindrical Blackbody Cavity at 1100 Degrees Celsius

A blackbody calibration furnace at the NASA Dryden Flight Research Center is used to calibrate heat flux gages. These gages are for measuring the aerodynamic heat flux on hypersonic flight vehicle surfaces. The blackbody is a graphite tube with a midplane partition which divides the tube into two compartments (dual cavities). Electrical resistance heating is used to heat the graphite tube. This heating and the boundary conditions imposed on the graphite tube result in temperature gradients along the walls of the blackbody cavity. This paper describes measurements made during steady-state operation and development of finite-difference thermal models of the blockbody furnace at 1100 C. Two configurations were studied, one with the blackbody outer surface insulated and the other without insulation. The dominant modes of heat transfer were identified for each configuration and the effect of variations in material properties and electric current that was passed through the blackbody were quantified.

Horn, Thomas J.↗

NASA NTRS2008

Experimental and Numerical Characterization of High Heat Fluxes During Transient Blackbody Calibrations

High heat fluxes are encountered in numerous applications, such as hypersonic vehicles in flight, fires, and engines, Calibration of heat flux gages may be performed in a dual cavity cylindrical blackbody resulting in a transient calibration environment. To characterize the transient heat fluxes. experiments were performed on a dual cavity cylindrical blackbody at nominal temperatures varying from 800 C to 1900 C in increments of 100 C. Based on experiments, the optimum heat flux sensor insertion location as measured from the center partition was determined. The pre-insertion steady state axial temperature profile is compared experimentally, numerically, and analytically. The effect of convection in the blackbody cavity during the insertion is calculated and found to be less than 2 per cent. Also, an empirical correlation for predicting the emissivity of the blackbody is included. Detailed transient thermal models have been developed to simulate the heat flux calibration process at two extreme fluxes. The high (1MW/sq m) and relatively low (70 kw/sq m) fluxes are reported in this article. The transient models show the effect of inserting a heat flux gage at room temperature on the thermal equilibrium of the blackbody at 1800 C and 800 C nominal temperatures, respectively. Also, heat flux sensor outputs are derived from computed sensor temperature distributions and compared to experimental results.

Abdelmessih, Amanie N.↗

NASA NTRS2014

A Physically Based Algorithm for Non-Blackbody Correction of Cloud-Top Temperature and Application to Convection Study

Cloud-top temperature (CTT) is an important parameter for convective clouds and is usually different from the 11-micrometers brightness temperature due to non-blackbody effects. This paper presents an algorithm for estimating convective CTT by using simultaneous passive [Moderate Resolution Imaging Spectroradiometer (MODIS)] and active [CloudSat 1 Cloud-Aerosol Lidar and Infrared Pathfinder Satellite Observations (CALIPSO)] measurements of clouds to correct for the non-blackbody effect. To do this, a weighting function of the MODIS 11-micrometers band is explicitly calculated by feeding cloud hydrometer profiles from CloudSat and CALIPSO retrievals and temperature and humidity profiles based on ECMWF analyses into a radiation transfer model.Among 16 837 tropical deep convective clouds observed by CloudSat in 2008, the averaged effective emission level (EEL) of the 11-mm channel is located at optical depth; approximately 0.72, with a standard deviation of 0.3. The distance between the EEL and cloud-top height determined by CloudSat is shown to be related to a parameter called cloud-top fuzziness (CTF), defined as the vertical separation between 230 and 10 dBZ of CloudSat radar reflectivity. On the basis of these findings a relationship is then developed between the CTF and the difference between MODIS 11-micrometers brightness temperature and physical CTT, the latter being the non-blackbody correction of CTT. Correction of the non-blackbody effect of CTT is applied to analyze convective cloud-top buoyancy. With this correction, about 70% of the convective cores observed by CloudSat in the height range of 6-10 km have positive buoyancy near cloud top, meaning clouds are still growing vertically, although their final fate cannot be determined by snapshot observations.

Physical Algorithm↗

NASA NTRS1988

Overview and future direction for blackbody solar-pumped lasers

A review of solar-pumped blackbody lasers is given which addresses their present status and suggests future research directions. The blackbody laser concept is one system proposed to scale to multimegawatt power levels for space-to-space power transmissions for such applications as onboard spacecraft electrical or propulsion needs. Among the critical technical issues are the scalability to high powers and the laser wavelength which impacts the transmission optics size as well as the laser-to-electric converter at the receiver. Because present blackbody solar-pumped lasers will have laser wavelengths longer than 4 microns, simple photovoltaic converters cannot be used, and transmission optics will be large. Thus, future blackbody laser systems should emphasize near visible laser wavelengths.

Deyoung, R. J.↗

NASA NTRS2007

Effect of Insertion of a Heat Flux Gage into a High Temperature Cylindrical Blackbody Cavity on the Gage

Detailed transient thermal models have been developed to simulate a heat flux gage calibration process capable of generating high heat flux levels. These heat flux levels are of interest to the reciprocating and gas turbine engine industries as well as the aerospace industry. The transient models are based on existing, experimentally validated steady state models of a cylindrical blackbody calibration system. The steady state models were modified to include insertion of a heat flux gage into the hot zone of the calibration system, time-varying electrical current that passes through the resistance heated blackbody, and the resulting heating of the heat flux gage. Heat fluxes computed using detailed transient models were compared to experimental measurements. The calculated and measured transient heat fluxes agreed to within 2 percent, indicating that the models had captured the physical phenomena in the transient calibration. The predicted and measured transient heat fluxes were also compared for two different blackbody configurations. The effect of convection on the blackbody extension was evaluated and found to be a minor factor.

Abdelmessih, Amanie N.↗

NASA NTRS1980

Predicting tropical cyclone intensity using satellite-measured equivalent blackbody temperatures of cloud tops

A relationship between maximum winds and satellite-measured equivalent blackbody temperatures near tropical cyclones is investigated with data from both the Atlantic and western North Pacific areas. This investigation revealed not only a significant correlation between satellite-derived equivalent blackbody temperatures and maximum winds but also a strong lag relationship between these temperatures and maximum winds. From this latter relationship a regression technique was developed to forecast 24-h changes of the maximum winds for weak (maximum winds less than or equal to 65 kt) and strong (maximum winds greater than 65 kt) tropical cyclones by utilizing the equivalent blackbody temperatures around the storm alone, together with changes in maximum winds during the preceding 24 h and the current maximum winds. Testing of these equations with independent data showed that the mean errors of forecasts made by the equations are lower than the errors in forecasts made by persistence techniques.

Gentry, R. C.↗

NASA NTRS1982

Conversion of blackbody radiation into laser energy

By employing detailed kinetic models, three concepts which utilize a blackbody cavity for the conversion of solar energy into laser energy using a CO2 lasant are analyzed and compared. In the first, the blackbody radiation is used to excite flowing CO2 directly. The second and third employ a mixing laser concept with CO and N2 being the donor gases. The CO is optically pumped while thermal heating excites the N2. Blackbody temperatures ranging from 1500 deg K - 2500 deg K are considered. Based on calculated laser power output per unit flow rate of CO2, it appears that the N2-CO2 mixing laser is the most attractive system.

Mcinville, R. M.↗

NASA NTRS1985

Scaling blackbody laser to high powers

Lasers pumped by solar heated blackbody cavities have potential for multimegawatt power beaming in space. There are two basic types of blackbody lasers; cavity pumped and transfer system. The transfer system is judged to be more readily scalable to high power. In this system, either N2 or CO is heated by the blackbody cavity then transferred into the laser cavity where CO2 is injected. The N2-CO2 system was demonstrated, but probably has lower efficiency than the CO-CO system. The characteristics of potential transfer laser systems are outlined.

Deyoung, R. J.↗

NASA NTRS1986

Scaling studies of blackbody pumped lasers

The scaling of blackbody pumped lasers to large powers is being studied. The computational results show the possibility of high pressure transverse flow blackbody pumped lasers. A nonsteady technique with metal shims heated rapidly to 1500 K as the blackbody pumping source is being used to carry out the experiment. Fast temperature rise of the shims creates pressure waves inside the laser cavity which destroy the resonance of the cavity. A new design with rectangular quartz tubing inside the cavity to prevent the waves from reaching the lasing region is under construction.

Chang, Jim↗

NASA NTRS2004

Blackbody Cavity for Calibrations at 200 to 273 K

A laboratory blackbody cavity has been designed and built for calibrating infrared radiometers used to measure radiant temperatures in the range from about 200 to about 273 K. In this below-room-temperature range, scattering of background infrared radiation from room-temperature surfaces could, potentially, contribute significantly to the spectral radiance of the blackbody cavity, thereby contributing a significant error to the radiant temperature used as the calibration value. The present blackbody cavity is of an established type in which multiple reflections from a combination of conical and cylindrical black-coated walls are exploited to obtain an effective emissivity greater than the emissivity value of the coating material on a flat exposed surface. The coating material in this case is a flat black paint that has an emissivity of approximately of 0.91 in the thermal spectral range and was selected over other, higher-emissivity materials because of its ability to withstand thermal cycling. We found many black coatings cracked and flaked after thermal cycling due to differences in the coefficient of expansion differences. On the basis of theoretical calculations, the effective emissivity is expected to approach 0.999. The cylindrical/conical shell enclosing the cavity is machined from copper, which is chosen for its high thermal conductivity. In use, the shell is oriented vertically, open end facing up, and inserted in a Dewar flask filled with isopropyl alcohol/dry-ice slush. A flange at the open end of the shell is supported by a thermally insulating ring on the lip of the Dewar flask. The slush cools the shell (and thus the black-body cavity) to the desired temperature. Typically, the slush starts at a temperature of about 194 K. The slush is stirred and warmed by bubbling dry air or nitrogen through it, thereby gradually increasing the temperature through the aforementioned calibration range during an interval of several hours. The temperature of the slush is monitored by use of a precise thermocouple probe.

Howell, Dane↗

NASA NTRS2009

Improved Blackbody Temperature Sensors for a Vacuum Furnace

Some improvements have been made in the design and fabrication of blackbody sensors (BBSs) used to measure the temperature of a heater core in a vacuum furnace. Each BBS consists of a ring of thermally conductive, high-melting-temperature material with two tantalum-sheathed thermocouples attached at diametrically opposite points. The name "blackbody sensor" reflects the basic principle of operation. Heat is transferred between the ring and the furnace heater core primarily by blackbody radiation, heat is conducted through the ring to the thermocouples, and the temperature of the ring (and, hence, the temperature of the heater core) is measured by use of the thermocouples. Two main requirements have guided the development of these BBSs: (1) The rings should have as high an emissivity as possible in order to maximize the heat-transfer rate and thereby maximize temperature-monitoring performance and (2) the thermocouples must be joined to the rings in such a way as to ensure long-term, reliable intimate thermal contact. The problem of fabricating a BBS to satisfy these requirements is complicated by an application-specific prohibition against overheating and thereby damaging nearby instrumentation leads through the use of conventional furnace brazing or any other technique that involves heating the entire BBS and its surroundings. The problem is further complicated by another application-specific prohibition against damaging the thin tantalum thermocouple sheaths through the use of conventional welding to join the thermocouples to the ring. The first BBS rings were made of graphite. The tantalum-sheathed thermocouples were attached to the graphite rings by use of high-temperature graphite cements. The ring/thermocouple bonds thus formed were found to be weak and unreliable, and so graphite rings and graphite cements were abandoned. Now, each BBS ring is made from one of two materials: either tantalum or a molybdenum/titanium/zirconium alloy. The tantalum-sheathed thermocouples are bonded to the ring by laser brazing. The primary advantage of laser brazing over furnace brazing is that in laser brazing, it is possible to form a brazed connection locally, without heating nearby parts to the flow temperature of the brazing material. Hence, it is possible to comply with the prohibition against overheating nearby instrumentation leads. Also, in laser brazing, unlike in furnace brazing, it is possible to exert control over the thermal energy to such a high degree that it becomes possible to braze the thermocouples to the ring without burning through the thin tantalum sheaths on the thermocouples. The brazing material used in the laser brazing process is a titanium-boron paste. This brazing material can withstand use at temperatures up to about 1,400 C. In thermal-cycling tests performed thus far, no debonding between the rings and thermocouples has been observed. Emissivity coatings about 0.001 in. (.0.025 mm) thick applied to the interior surfaces of the rings have been found to improve the performance of the BBS sensors by raising the apparent emissivities of the rings. In thermal-cycling tests, the coatings were found to adhere well to the rings.

Farmer, Jeff↗

NASA NTRS2007

Blackbody Cavity for Calibrations at 200 to 273 K

Howell, Dane↗