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Nuclear Data Sheets for A = 44

The experimental data are evaluated for known nuclides of mass number A=44 (Si,P,S,Cl,Ar,K,Ca,Sc,Ti,V, Cr,Mn). Detailed evaluated level properties and related information are presented, including adopted values of level and {gamma}-ray energies, decay data (energies, intensities and placement of radiations), and other spectroscopic data. This work supersedes earlier full evaluations of A=44 published by 1999Ca45 and 1990En08 (also 1998En04 update). No excited states are known in {sup 44}Si, {sup 44}P, {sup 44}Cr, {sup 44}Mn. Only one excited state is known in 44V and its Isobaric Analog State (IAS) has been observed but with the level energy not known. Information for {sup 44}S, {sup 44}Cl and {sup 44}Ar is limited and their radioactive decay schemes seem incomplete in view of large Q values and known excitations much below than allowed by Q values. The {sup 44}Ca, {sup 44}Sc and {sup 44}Ti nuclides remain as the most extensively studied from many different reactions and decays.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Isotope anomalies in the FE-group elements in meteorites and connections to nucleosynthesis in AGB stars

We study the effects of neutron captures in AGB stars on “Fe-group” elements, with an emphasis on Cr, Fe, and Ni. These elements show anomalies in {sup 54}Cr, {sup 58}Fe, and {sup 64}Ni in solar system materials, which are commonly attributed to supernovae (SNe). However, as large fractions of the interstellar medium (ISM) were reprocessed in AGB stars, these elements were reprocessed, too. We calculate the effects of such reprocessing on Cr, Fe, and Ni through 1.5 M{sub ⊙} and 3 M{sub ⊙} AGB models, adopting solar and 1/3 solar metallicities. All cases produce excesses of {sup 54}Cr, {sup 58}Fe, and {sup 64}Ni, while the other isotopes are little altered; hence, the observations may be explained by AGB processing. The results are robust and not dependent on the detailed initial isotopic composition. Consequences for other “Fe group” elements are then explored. They include {sup 50}Ti excesses and some production of {sup 46,47,49}Ti. In many circumstellar condensates, Ti quantitatively reflects these effects of AGB neutron captures. Scatter in the data results from small variations (granularity) in the isotopic composition of the local ISM. For Si, the main effects are instead due to variations in the local ISM from different SN sources. The problem of Ca is discussed, particularly with regard to {sup 48}Ca. The measured data are usually represented assuming terrestrial values for {sup 42}Ca/{sup 44}Ca. Materials processed in AGB stars or sources with variable initial {sup 42}Ca/{sup 44}Ca ratios can give apparent {sup 48}Ca excesses/deficiencies, attributed to SNe. The broader issue of galactic chemical evolution is also discussed in view of the isotopic granularity in the ISM.

79 ASTRONOMY AND ASTROPHYSICS↗

Time-of-flight mass measurements of neutron-rich chromium isotopes up to N = 40 and implications for the accreted neutron star crust

Here, we present the mass excesses of 59-64 Cr, obtained from recent time-of-flight nuclear mass measurements at the National Superconducting Cyclotron Laboratory at Michigan State University. The mass of 64Cr is determined for the first time, with an atomic mass excess of -33.48(44) MeV. We find a significantly different two-neutron separation energy S 2n trend for neutron-rich isotopes of chromium, removing the previously observed enhancement in binding at N = 38. Additionally, we extend the S 2n trend for chromium to N = 40, revealing behavior consistent with the previously identified island of inversion in this region. We compare our results to state-of-the-art shell-model calculations performed with a modified Lenzi-Nowacki-Poves-Sieja interaction in the fp shell, including the g 9/2 and d 5/2 orbits for the neutron valence space. We employ our result for the mass of 64 Cr in accreted neutron star crust network calculations and find a reduction in the strength and depth of electron-capture heating from the A = 64 isobaric chain, resulting in a cooler than expected accreted neutron star crust. This reduced heating is found to be due to the >1-MeV reduction in binding for 64 Cr with respect to values from commonly used global mass models.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗

Chromium speciation and mobility in contaminated coastal urban soils affected by water salinity and redox conditions

Chromium (Cr) is a redox-sensitive element in contaminated coastal urban soils. Sea level rise (SLR) with subsequent soil inundation may facilitate Cr transformation and mobilization through alterations in local redox conditions and porewater ion composition. Here, we investigated the impact of water salinity and redox conditions on Cr chemistry in these environments. Synchrotron-based X-ray spectroscopy and wet chemical analyses revealed that the soils contained very high levels of Cr (up to 4320 mg kg -1 ) and that chromite (~52%) and Fe-Cr hydroxide coprecipitates (~44%) were the predominant Cr species. The abundance of these two components resulted in low Cr mobility under non-flooded conditions. Chromium(II) was identified in the soils, potentially derived from the waste parent material. Seawater and anoxic conditions resulted in lower Cr release compared to freshwater and aerobic conditions. Up to three to eight times more Cr was released under aerobic conditions versus anaerobic conditions in the freshwater versus saltwater, respectively, with total dissolved Cr values remaining below 0.02 mg L -1 . The decrease in Cr release was likely due to Cr reduction by Fe(II) and sulfide. This work provides important information on how salinity and redox fluctuations impact Cr cycling which is likely to occur during SLR.

36 MATERIALS SCIENCE↗

SUPERNOVAE FROM DIRECT COLLISIONS OF WHITE DWARFS AND THE ROLE OF HELIUM SHELL IGNITION

Models for supernovae (SNe) arising from thermonuclear explosions of white dwarfs (WDs) have been studied extensively over the past few decades, mostly focusing on the single-degenerate (accretion of material by a WD) and double-degenerate (WD–WD merger) scenarios. In recent years it was suggested that direct WD–WD collisions provide an additional channel for such explosions. Here we extend the studies of such explosions and explore the role of helium shells in affecting the thermonuclear explosions. We study the impact of both low-mass (∼0.01 M {sub ⊙}) and high-mass (≥0.1 M {sub ⊙}) helium shells. We find that detonation of the massive helium layers precedes the detonation of the WD carbon–oxygen (CO) bulk during the collision and can change the evolution of the explosion and the outcomes for the cases of high-mass He shells. In particular, the He shell detonation propagates on the WD surface and inefficiently burns material prior to the CO detonation that later follows in the central parts of the WD. Such evolution leads to greater production of intermediate elements, producing larger yields of {sup 44}Ti and {sup 48}Cr relative to the pure CO–CO WD collisions. Collisions of WDs with a low-mass He shell do not give rise to helium detonation, but helium burning does precede the CO bulk detonation. Such collisions eject at high velocity a low mass of burned material enriched with intermediate elements and produce smaller changes in the overall explosion outcomes. The various effects arising from the contribution of low-/high-mass He layers change the kinematics and the morphological structure of collision-induced SNe and may thereby provide unique observational signatures for such SNe and play a role in the chemical enrichment of galaxies and the production of intermediate elements and positrons from their longer-term decay.

79 ASTRONOMY AND ASTROPHYSICS↗

Feasibility of Nitrogen as a Carrier Gas for Inconel Cold Spray in Hydropower Application

Cold spray deposition of Inconel nickel alloys has emerged as a promising strategy for mitigating cavitation erosion in hydropower facilities. Most prior developments employ helium (He) as the carrier gas because it enables high particle velocities and the formation of dense coatings. However, He is nearly two orders of magnitude more expensive than nitrogen (N2), which limits its widespread adoption in the hydropower sector. Although He-based cold spray can be justified for high value repairs, the lower cost and broad availability of N2 make it an attractive alternative. This study assesses the feasibility of N2-based cold spray of Inconel 625 powders for hydropower applications. Cavitation erosion testing shows that He-based coating exhibits cavitation resistance of ~398% relative to the 304L stainless steel (SS304L) substrate. In contrast, N2-based coating shows substantially lower cavitation resistance, reaching only ~69% of the SS304L substrate, even when higher carrier gas temperature and pressure are applied. When the Inconel 625 powder size is reduced from 44 to 22 µm under N2-based cold spray conditions, cavitation resistance increases significantly to ~148% of the SS304L substrate. Additional improvement can be obtained by incorporating fine chromium carbide powders into the feedstock, resulting in cavitation resistance of ~172% of the SS304L substrate. Overall, with optimized feedstock design, N2-based cold spray offers a practical and cost-effective approach for producing cavitation resistant coatings on hydropower components, although He-based cold spray continues to deliver higher cavitation resistance.

Wang, Tianhao↗

SPATIAL DISTRIBUTION OF X-RAY EMITTING EJECTA IN TYCHO’S SNR: INDICATIONS OF SHOCKED TITANIUM

Young supernova remnants (SNRs) show characteristic ejecta-dominated X-ray emission that allows us to probe the products of explosive nucleosynthesis processes and to ascertain important information about the physics of supernova explosions. Hard X-ray observations have recently revealed the presence of the radioactive decay lines of {sup 44}Ti at ∼67.9 and ∼78.4 keV in Tycho’s SNR. Here, we analyze a set of XMM-Newton archive observations of Tycho’s SNR. We produce equivalent width (EW) maps of the Fe K and Ca xix emission lines and find indications for a stratification of the abundances of these elements and significant anisotropies. We then perform spatially resolved spectral analysis by identifying five different regions characterized by high/low values of the Fe K EW. We find that the spatial distribution of the Fe K emission is correlated with that of Cr xxii. We also detect the Ti K line complex in the spectra extracted from the two regions with the highest values of Fe and Cr EWs. The Ti line emission remains undetected in regions where Fe and Cr EWs are low. Our results indicate that the post-shock Ti is spatially colocated with other iron-peak nuclei in Tycho’s SNR, in agreement with the predictions of multi-D models of SNe Ia.

79 ASTRONOMY AND ASTROPHYSICS↗

LATERALLY PROPAGATING DETONATIONS IN THIN HELIUM LAYERS ON ACCRETING WHITE DWARFS

Theoretical work has shown that intermediate mass (0.01 M{sub Sun} < M{sub He} < 0.1 M{sub Sun }) helium shells will unstably ignite on the accreting white dwarf (WD) in an AM CVn binary. For more massive (M > 0.8 M{sub Sun }) WDs, these helium shells can be dense enough (>5 Multiplication-Sign 10{sup 5} g cm{sup -3}) that the convectively burning region runs away on a timescale comparable to the sound travel time across the shell, raising the possibility for an explosive outcome rather than an Eddington limited helium novae. The nature of the explosion (i.e., deflagration or detonation) remains ambiguous, is certainly density dependent, and likely breaks spherical symmetry. In the case of detonation, this causes a laterally propagating front whose properties in these geometrically thin and low-density shells we begin to study here. Our calculations show that the radial expansion time of <0.1 s leads to incomplete helium burning, in agreement with recent work by Sim and collaborators, but that the nuclear energy released is still adequate to realize a self-sustaining laterally propagating detonation. These detonations are slower than the Chapman-Jouguet speed of 1.5 Multiplication-Sign 10{sup 9} cm s{sup -1}, but still fast enough at 0.9 Multiplication-Sign 10{sup 9} cm s{sup -1} to go around the star prior to the transit through the star of the inwardly propagating weak shock. Our simulations resolve the subsonic region behind the reaction front in the detonation wave. The two-dimensional nucleosynthesis is shown to be consistent with a truncated one-dimensional Zeldovich-von Neumann-Doering calculation at the slower detonation speed. The ashes from the lateral detonation are typically He rich, and consist of predominantly {sup 44}Ti, {sup 48}Cr, along with a small amount of {sup 52}Fe, with very little {sup 56}Ni and with significant {sup 40}Ca in carbon-enriched layers. If this helium detonation results in a Type Ia supernova, its spectral signatures would appear for the first few days after explosion.

79 ASTRONOMY AND ASTROPHYSICS↗

CONDITIONS FOR SUCCESSFUL HELIUM DETONATIONS IN ASTROPHYSICAL ENVIRONMENTS

Several models for Type Ia-like supernova events rely on the production of a self-sustained detonation powered by nuclear reactions. In the absence of hydrogen, the fuel that powers these detonations typically consists of either pure helium (He) or a mixture of carbon and oxygen (C/O). Studies that systematically determine the conditions required to initiate detonations in C/O material exist, but until now no analogous investigation of He matter has been conducted. We perform one-dimensional reactive hydrodynamical simulations at a variety of initial density and temperature combinations and find critical length scales for the initiation of He detonations that range between 1 and 10{sup 10} cm. A simple estimate of the length scales over which the total consumption of fuel will occur for steady-state detonations is provided by the Chapman-Jouguet (CJ) formalism. Our initiation lengths are consistently smaller than the corresponding CJ length scales by a factor of {approx}100, providing opportunities for thermonuclear explosions in a wider range of low-mass white dwarfs (WDs) than previously thought possible. We find that virialized WDs with as little mass as 0.24 M{sub Sun} can be detonated, and that even less massive WDs can be detonated if a sizable fraction of their mass is raised to a higher adiabat. That the initiation length is exceeded by the CJ length implies that certain systems may not reach nuclear statistical equilibrium within the time it takes a detonation to traverse the object. In support of this hypothesis, we demonstrate that incomplete burning will occur in the majority of He WD detonations and that {sup 40}Ca, {sup 44}Ti, or {sup 48}Cr, rather than {sup 56}Ni, is the predominant burning product for many of these events. We anticipate that a measure of the quantity of the intermediate-mass elements and {sup 56}Ni produced in a helium-rich thermonuclear explosion can potentially be used to constrain the nature of the progenitor system.

79 ASTRONOMY AND ASTROPHYSICS↗

Chromium and reactive element modified aluminide diffusion coatings on superalloys - Environmental testing

The high temperature performance of reactive element (RE)-doped and Cr/RE-modified aluminide diffusion coatings on commercial Ni-base alloy substrates was determined. In isothermal oxidation at 1100 C in air, RE-doped aluminide coatings on IN 713LC substrates formed a continuous slow-growing n-Al2O3 scale after 44 hrs of exposure. The coatings were protected by either an outer ridge Al2O3 scale with an inner compact Al2O3 scale rich in RE or by a continuous compact scale without any noticeable cracks or flaws. The cyclic oxidation behavior of Cr/RE-modified aluminide coatings on Rene 80 and IN 713LC alloys and of RE-doped aluminide coatings on IN 713LC alloys at 1100 C in static air was determined. Pack powder entrapment from the powder contacting (PC) process detracted significantly from the overall cyclic oxidation performance. Type I hot corrosion behavior of Cr/RE-modified aluminide coatings on Rene 80 and Mar-M247 alloy substrates at 900 C in a catalyzed 0.1 percent SO3/O3 gas mixture was determined. The modified coatings produced from the PC arrangement provided significantly better resistance to hot corrosion attack than commercial low-activity aluminide coatings produced by the above pack arrangement.

Bianco, Robert↗

Large-Scale Implementation of Recirculation Systems for In-Situ Treatment of Hexavalent Chromium in Groundwater in Hinkley CA - 17338

In-situ remediation using recirculation systems is being used to treat hexavalent chromium (Cr[VI]) in groundwater within the plume core at the Pacific Gas and Electric Company Hinkley Compressor Station in Hinkley, California (the Site). In-situ Reactive Zones (IRZs) are currently treating an area of 0.8 kilometers (km, one-half of a mile) by 1.6 km (a mile) to target treatment of the core of the Cr(VI) plume, where concentrations of Cr(VI) range from 10 s of micrograms per liter (μg/L) to several milligrams per liter (mg/L). Following pilot testing from 2004-2006, large scale implementation of in-situ remediation began in late 2007 and has been on-going. Implementation of the recirculation systems has been successful in remediating Cr(VI) in groundwater at a large scale. Through Third Quarter 2015, in-situ remediation had removed over 44 percent of the mass in the target treatment area. Within the IRZs, concentrations are rapidly reduced within the timeframe of weeks to a few months. Down-gradient of the IRZs, treatment has been observed at distances over 915 meters (3,000 feet). This presentation will focus on the design, operation, adaptive management and results of this effort. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Magnetic properties and spin polarization of Ru doped half metallic CrO{sub 2}

Chromium dioxide (CrO{sub 2}) is a half metal that is of interest for spintronic devices. It has not been synthesized through traditional physical vapor deposition (PVD) techniques because of its thermodynamic instability in low oxygen pressures. Epitaxial thin films of Ru doped tetragonal rutile CrO{sub 2} were synthesized by a PVD technique. The as-deposited Ru{sub x}Cr{sub 1−x}O{sub 2} was ferrimagnetic with the saturation magnetization moment showing a strong dependence on the Ru concentration. Curie temperature as high as 241 K has been obtained for ∼23 at. % Ru. The Ru substitution increased the electrical conductivity by increasing the minority spin concentration. The spin polarization was found to be as high as 70% for 9 at. % Ru and decreased to ∼60% with Ru concentrations up to ∼44 at. %, which is determined by the Fermi velocities of the majority and minority spins. First principle calculations were performed to understand the effect of Ru content on the properties of CrO{sub 2}. The PVD processes of Ru doped CrO{sub 2} could lead to the practical applications of the high spin polarization of CrO{sub 2} in spintronic devices.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

First-Principles Investigation of Ferromagnetic, Thermodynamic, Elastic, and Half-Metallic Behavior of ReCrTe and RuCrTe Half-Heusler Alloys

Calculations are realized within the full-potential linearized augmented plane wave (FP-LAPW) computational approach with the generalized gradient approximation (GGA) for the exchange-correlation potential. In this work, we present investigation of structural, electronic, ferromagnetic, elastic, and thermodynamic properties and half-metallic behavior of ReCrTe and RuCrTe compounds. Analysis of band structures and densities of states show the half-metallic ferromagnetic behavior of these compounds. The values of total magnetic moments µ{sub tot} are 1 µ{sub B} per unit cell for ReCrTe and 3 µ{sub B} per unit cell for RuCrTe. The contribution of Cr is the most important. The calculated values of a total magnetic moment nicely follow the rule µ{sub tot} = Z{sub t}− 18. The study of the impacts of strains on the magnetic moment reveals that the two compounds are stable ferromagnetic compounds. RuCrTe compound preserves the half-metallic behavior when the unit cell volume is changed in the range of [ − 4%, 4%], whereas, weak strain destroys the half metallic nature for ReCrTe compound. Using the quasi-harmonic Debye model, the effects of pressure P and temperature T on thermal expansion coefficient, Debye temperature, heat capacity and Grüneisen parameter for these two compounds are investigated for the first time. The study of the elastic constants shows that ReCrTe and RuCrTe are mechanically stable. RuCrTe is stiffer than ReCrTe compounds. The obtained values of Pugh’s ratio B/G and Cauchy pressure (C{sub 12} − C{sub 44}) reveal that ReCrTe and RuCrTe are brittle. The study of the electron charge density and Poisson’s ratio proves that the ionic character dominates the atomic bonding for the two compounds.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Characterization of Tubing from Advanced ODS alloy (FCRD-NFA1)

Fabrication methods are being developed and tested for producing fuel clad tubing of the advanced ODS 14YWT and FCRD-NFA1 ferritic alloys. Three fabrication methods were based on plastically deforming a machined thick-wall tube sample of the ODS alloys by pilgering, hydrostatic extrusion or drawing to decrease the outer diameter and wall thickness and increase the length of the final tube. The fourth fabrication method consisted of the additive manufacturing approach involving solid-state spray deposition (SSSD) of ball milled and annealed powder of 14YWT for producing thin-wall tubes. Of the four fabrication methods, two methods were successful at producing tubing for further characterization: production of tubing by high-velocity oxy-fuel spray forming and production of tubing using high-temperature hydrostatic extrusion. The characterization described shows through neutron diffraction the texture produced during extrusion while maintaining the beneficial oxide dispersion. In this research, the parameters for innovative thermal spray deposition and hot extrusion processing methods have been developed to produce the final nanostructured ferritic alloy (NFA) tubes having approximately 0.5 mm wall thickness. Effect of different processing routes on texture and grain boundary characteristics has been investigated. It was found that hydrostatic extrusion results in combination of plane strain and shear deformations which generate rolling textures of α- and γ-fibers on {001}<110> and {111}<110> together with a shear texture of ζ-fiber on {011}<211> and {011}<011>. On the other hand, multi-step plane strain deformation in cross directions leads to a strong rolling textures of θ- and ε-fiber on {001}<110> together with weak γ-fiber on {111}<112>. Even though the amount of the equivalent strain is similar, shear deformation leads to much lower texture indexes compared to the plane strain deformations. Moreover, while 50% of hot rolling brings about a large number of high-angle grain boundaries (HAB), 44% of shear deformation results in large amount of low-angle boundaries (LAB) showing the incomplete recrystallization.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Geographic, sectoral, and constituent characteristics of US off‐site manufacturing wastewater disposal

This study employs recent US Environmental Protection Agency off-site manufacturing wastewater disposal data and a socioenvironmental assessment tool for the United States to understand the characteristics of such disposal in terms of geography, major contributing sectors and pollutants, and environmental impacts. Environmental impact analyses of manufacturing are insufficient without encompassing the extended physical boundary of waste management. Our analysis reveals that off-site manufacturing wastewater disposal occurs disproportionately in populations residing in census tracts already negatively impacted by environmental hazards (impacted populations, or IPs) with 44% of transfers and 55% of Risk Screening Environmental Indicators (RSEI) Hazard going to these areas, compared to their national share of 37%. Disposal hazard is concentrated in a small number of populations, with a Gini coefficient of 0.99 for RSEI Hazard. Four manufacturing sub-sectors are significant generators: Chemicals, Fabricated Metals, Primary Metals, and Transportation Equipment, with Chemicals off-site wastewater disposal largely occurring in IPs. For individual contaminants, chromium compounds and chromium represent more than 85% of the hazard but less than 10% of transfers. We explore transfer distances and waste generation and disposal hotspots, finding that the Midwest hosts a disproportionate share of off-site wastewater disposal. Further, RSEI Hazard steeply rises at shorter distances and plateaus over distances >500 miles, revealing opportunities to reduce hazard by reducing 20–500-mile transfers. Our findings strongly support targeted mitigation strategies like process substitutions, control technologies, on-site recycling and treatment, and minimizing transfer distances. This article met the requirements for a gold-gold JIE data openness badge described at http://jie.click/badges.

Fuchs, Heidi [Lawrence Berkeley National Laborator↗

Spin-driven ordering of Cr in the equiatomic high entropy alloy NiFeCrCo

Spin-driven ordering of Cr in an equiatomic fcc NiFeCrCo high entropy alloy (HEA) was predicted by first-principles calculations. Ordering of Cr is driven by the reduction in energy realized by surrounding anti-ferromagnetic Cr with ferromagnetic Ni, Fe, and Co in an alloyed L1{sub 2} structure. The fully Cr-ordered alloyed L1{sub 2} phase was predicted to have a magnetic moment that is 36% of that for the magnetically frustrated random solid solution. Three samples were synthesized by milling or casting/annealing. The cast/annealed sample was found to have a low temperature magnetic moment that is 44% of the moment in the milled sample, which is consistent with theoretical predictions for ordering. Scanning transmission electron microscopy measurements were performed and the presence of ordered nano-domains in cast/annealed samples throughout the equiatomic NiFeCrCo HEA was identified.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗

Giant magnetocaloric effect and temperature induced magnetization jump in GdCrO{sub 3} single crystal

We report on a systematic study of the single-crystal GdCrO{sub 3}, which shows various novel magnetic features, such as temperature-induced magnetization reversal (TMR), temperature-induced magnetization jump (TMJ), spin reorientation, and giant magnetocaloric effect (MCE). In the field-cooled cooling process with modest magnetic field along the c axis, GdCrO{sub 3} first shows a TMR at T{sub comp}∼120−130 K and then an abrupt TMJ with a sign change of magnetization at T{sub jump}∼52−120 K, and finally a spin reorientation at T{sub SR}∼4−7 K. Interestingly, the remarkable TMJ behavior, which was not reported ever before, persists at higher fields up to 10 kOe even when TMR disappears. In addition, giant MCE with the maximum value of magnetic entropy change reaching ∼31.6 J/kg K for a field change of 44 kOe was also observed in GdCrO{sub 3} single crystal, suggesting it could be a potential material for low-T magnetic refrigeration. A possible mechanism for these peculiar magnetic behaviors is discussed based on the various competing magnetic interactions between the 3d electrons of Cr{sup 3+} ions and 4f electrons of Gd{sup 3+} ions.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Laser Powder Directed Energy Deposition of Steels for Nuclear Applications

This comprehensive investigation examines the structure–property relationships in two nuclear alloy systems—Alloy 709 (A709) austenitic stainless steel and Grade 92 (G-92) ferritic/martensitic (F/M) steel—manufactured via directed energy deposition (DED) for sodium-cooled fast reactor applications. This study establishes the fundamental mechanisms for controlling microstructures for optimizing the mechanical performance of additively manufactured nuclear materials through systematic heat treatment optimization and multiscale characterization. As-deposited A709 steel develops a complex multiscale strengthening architecture consisting of a fine cellular solidification structure with diameter of 2-3 µm within10–50 µm grains, elevated dislocation densities from rapid thermal cycling, and grain boundary precipitates that activate concurrent Hall–Petch, dislocation, and precipitation hardening mechanisms to achieve exceptional properties [yield strength (YS): 603 MPa, ultimate tensile strength (UTS): 844 MPa, Vickers hardness: 220 HV] that achieve a 44% superior strength compared to that of the wrought material. Heat treatments produce different results. Solution annealing (SA) dissolves the cellular structure and reduces the hardness to 190 HV. Precipitation treatment (PT) keeps the cellular structure but adds carbides, allowing the hardness to reach 205 HV. The best approach combines both treatments (SA+PT) and creates uniform precipitate distributions with M 23 C 6 carbides at the grain boundaries and MX carbonitrides in the matrix, achieving a hardness of 195 HV. However, directional differences persist, with a 12%–15% strength variation between orientations due to the inherited layered microstructural architecture that survives aggressive heat treatment. While tensile testing at 550°C demonstrates 40%–50% thermal softening with dynamic strain aging, DED A709 steel still maintains a 71% higher YS than that of the wrought material. Ion irradiation studies (100–400 dpa) of DED A709 steel reveal progressive radiation damage with increasing void density and radiation-induced segregation causing nickel enrichment and chromium depletion, which will ultimately compromise mechanical properties. As-deposited G-92 exhibits exceptional strength (UTS: 1650–1700 MPa, 430 HV) through a complex microstructure containing both ferrite and martensite phases, a high geometrically necessary dislocation (GND) density (17.04×10 14 /m 2 ), and fine carbides. Heat treatments create distinct changes. Normalizing produces fresh martensite with the highest hardness (460 HV) and an increased GND density (20.23×10 14 /m 2 ). Tempering develops dual precipitation systems and reduces the hardness to 290 HV. The optimal approach uses sequential normalizing plus tempering, achieving balanced properties with the lowest hardness (250 HV) and a reduced GND density (11.01×10 14 /m 2 ). A processing-dependent anisotropy is observed: horizontal specimens achieve superior ductile behavior, while vertical specimens exhibit brittle failure. A tempering heat treatment successfully mitigates this anisotropic behavior by transforming the hard martensitic as-deposited structure into tempered martensite enabling both horizontal and vertical specimens to exhibit similar stress–strain characteristics with visible necking behavior. Remarkably, testing at 550°C reveals a reversal in the anisotropy, where as-deposited specimens achieve near isotropy with superior thermal stability (a 15%–20% strength reduction), while tempered specimens develop an orientation dependence with a 25%–30% strength reduction. Both alloy systems demonstrate that DED processing creates specimens with a superior strength through refined microstructural features, though with distinct strengthening mechanisms—austenitic through cellular structures and precipitates versus F/M through phase transformations and precipitates. Heat treatment optimization requires alloy-specific approaches, with A709 benefiting from controlled precipitation while G-92 requires careful phase transformation control. The results show that DED manufacturing can produce nuclear materials with exceptional performance, but directional effects and temperature-dependent behavior must be carefully considered for reactor component design and qualification.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗