Performance evaluation of Ag/SnO2 nanocomposite materials as coating material with high capability on antibacterial activity
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36 MATERIALS SCIENCE↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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In situ measurement of low-Z material coating thickness on high Z substrate for tokamaks
Rutherford backscattering of energetic particles can be used to determine the thickness of a coating of a low-Z material over a heavier substrate. Simulations indicate that 5 MeV alpha particles from an {sup 241}Am source can be used to measure the thickness of a Li coating on Mo tiles between 0.5 and 15 μm thick. Using a 0.1 mCi source, a thickness measurement can be accomplished in 2 h of counting. This technique could be used to measure any thin, low-Z material coating (up to 1 mg/cm{sup 2} thick) on a high-Z substrate, such as Be on W, B on Mo, or Li on Mo. By inserting a source and detector on a moveable probe, this technique could be used to provide an in situ measurement of the thickness of Li coating on NSTX-U Mo tiles. A test stand with an alpha source and an annular solid-state detector was used to investigate the measurable range of low-Z material thicknesses on Mo tiles.
46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
Metallic glass coating material
A metallic glass coating material is composed of an alloy of Fe, B, and one of the metals Nb, Mo, Zr, or W. The ratios of Fe, B, and the metal are predetermined using machine learning predictions and high-throughput experiments. In one example, the material is an alloy of Fe, Nb, Mo and B, of the form Fe x (Nb, Mo) y B z , where x is in the range 18-28, y is in the range 35-45, and z is in the range 32-42. In another example, the material may be the alloy Fe 23 (Nb, Mo) 40 B 37 . The alloy may be doped with Zr and/or W, where the Zr and/or W comprises at most 10% of the alloy.
Mehta, Apurva↗
Evaluation of Mg Compounds as Coating Materials in Mg Batteries
Mg batteries utilizing a Mg metal anode with a high-voltage intercalation cathode define a potential pathway toward energy storage with high energy density. However, the making of Mg batteries is plagued by the instability of existing electrolytes against the Mg-metal anode and high-voltage cathode materials. One viable solution to this problem is the identification of protective coating materials that could effectively separate the distinct chemistries of the metal-anode and the cathode materials from the electrolyte. Using first-principles calculations we mapped the electrochemical stability windows for non-redox-active Mg binary and ternary compounds in order to identify potential coating materials for Mg batteries. Our results identify Mg-halides and Mg(BH 4 ) 2 as promising anode coating materials based on their significant reductive stability. On the cathode side, we single out MgF 2 , Mg(PO 3 ) 2 , and MgP 4 O 11 as effective passivating agents.
25 ENERGY STORAGE↗
Evaluation of critical heat flux of ATF candidate coating materials in pool boiling
The critical heat flux (CHF) of potential accident tolerant fuel (ATF) cladding materials and concepts, Cr and FeCrAl coatings on zirconium-alloy substrates, was investigated experimentally. A cold spray process, which involves the propulsion of high velocity powder particles on to the substrate surface to form a coating upon impact, was used to create the coatings. Surface parameters such as contact angle, surface roughness, and morphology that are associated with CHF in pool boiling were characterized. Non-hydrodynamic effects of newly developed ATF candidate coating materials on CHF were also evaluated. The effects of thermal properties and coating thickness and expected challenges for evaluation of CHF for new ATF cladding materials development are discussed.
36 MATERIALS SCIENCE↗
Preliminary Design and Testing of Candidate Coating Materials Applied to Inconel Bubblers for Improved Corrosion Resistance
The US Department of Energy (DOE) Office of Environmental Management Technology Development (EM-TD) has requested Savannah River National Laboratory (SRNL) evaluate ceramic coating materials that can extend the service life of Hanford melter bubblers. The proposed Task will focus on the development of ceramic coating materials for Inconel bubblers to reduce corrosion and increase the service life of the bubblers.
12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
Functional Nano-Coating Materials by Michael Addition and Ring-opening Polymerization: Reactivity, Molecular Architecture and Refractive index
Understanding the molecular interaction and morphology of organic-inorganic hybrid materials is an important and fundamental assignment to develop novel high-performance materials. In this work, we developed two types of hybrid coating materials by using diferent silane coupling agents via Michael addition reaction and ring-opening polymerization. The changes in molecular interaction and morphology of the hybrid coatings due to chemical composition and curing temperature were studied by electron microscopy, spectroscopy and solid state 29Si nuclear magnetic resonance analysis. Fundamental diferences were observed in HYBRID I and HYBRID II coatings during the nucleation stage that was dependent on the curing temperature. Higher curing temperature of the hybrid coatings resulted in improved uniformity and greater crystallinity of dispersed phases, and better control of the morphology compared with coatings cured at lower temperatures. The higher curing temperature provided more consistent nucleation sites for the growth of larger nanostructures of desired characteristics (e.g., size and surface features). There is great fexibility in synthesizingg these hybrid materials where diferent structure and morphology can be achieved to produce materials whose applications can range from adhesives to protective coatings. Refractive index results revealed that HYBRID I (90°C) coating showed higher refractive index than HYBRID II (90°C) coating.
42 ENGINEERING↗
Damage threshold of coating materials on x-ray mirror for x-ray free electron laser
We evaluated the damage threshold of coating materials such as Mo, Ru, Rh, W, and Pt on Si substrates, and that of uncoated Si substrate, for mirror optics of X-ray free electron lasers (XFELs). Focused 1 μm (full width at half maximum) XFEL pulses with the energies of 5.5 and 10 keV, generated by the SPring-8 angstrom compact free electron laser (SACLA), were irradiated under the grazing incidence condition. The damage thresholds were evaluated by in situ measurements of X-ray reflectivity degradation during irradiation by multiple pulses. The measured damage fluences below the critical angles were sufficiently high compared with the unfocused SACLA beam fluence. Rh coating was adopted for two mirror systems of SACLA. One system was a beamline transport mirror system that was partially coated with Rh for optional utilization of a pink beam in the photon energy range of more than 20 keV. The other was an improved version of the 1 μm focusing mirror system, and no damage was observed after one year of operation.
46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
Impact of high refractive coating material on the nodular-induced electric field enhancement for near infrared multilayer mirrors
Electric field enhancement due to nodular defects within quarter-wave optical thickness multilayer mirrors is impacted by the inclusion diameter, inclusion depth, inclusion composition, nodular shape, multilayer angular bandwidth, multilayer coating materials, number of layers, angle of incidence, and polarization. In this study, the electric field enhancement for surface inclusions with diameters up to 2 µm irradiated at 1064 nm at either normal or 45 deg incidence is calculated for high refractive index materials over a refractive index range of 1.7–2.3 for oxide materials commonly used in the near infrared. The thicknesses of the multilayer mirror thin films are determined for each high refractive index material by a requirement to meet a 99.5% reflection. The refractive index was found to have a significant impact on the electric field enhancement, which may offer some insight into the optimal material choice to produce high laser damage threshold mirrors.
36 MATERIALS SCIENCE↗
Mitigation of ventilation air methane (VAM) using novel methanotrophic coating materials: a technical analysis
Abstract Ventilation air methane (VAM) is a potent greenhouse gas source originating from geological wells, current and extinct mineshafts and other terrestrial conduits venting methane to the atmosphere, contributing to global methane emissions and disproportionate warming potential. Herein, we introduce the concept of the methanotrophic material as an engineering solution. Such materials should be capable of converting methane at ambient temperatures and pressures to a binder product, capturing and permanently sequestering the methane while simultaneously restricting its further emission. While such materials are currently under research development, this goal is supported and facilities by the mathematical framework, introduced and used herein, to evaluate the ability to convert methane, using currently published activity data. We include a case study of the conversion of a characteristic stream of VAM (0.6% methane in air, 1.7 × 10 8 l hr −1 equivalent to 100 000 standard cubic feet per minute). We show that when appropriately designed, such systems require a surface coverage of less than 1000 m of mine tunnel length (equivalent to 20 000 m 2 areal coverage) in order to reduce the methane emission from this stream by over 99%. Finally, we highlight formaldehyde as a reactive intermediate of methane oxidation which may itself be incorporated into these coating materials. As a component of binders and polymers already used ubiquitously in commercial products, this intermediate ultimately allows these systems to sequester the carbon from methane in a stable and solid form. The results presented here are easily extended to the treatment of other methane streams—either more concentrated or dilute—and the results herein will guide the design and development of a new class of carbon-negative materials.
Environmental Sciences & Ecology↗
Holistic comparison of environmental barrier coating material candidates through design of a figure of merit
The first figure of merit for environmental barrier coating (EBC) materials was designed through a ranking system for material properties pertaining to established EBC failure modes in service. Seven past, present, and novel EBC candidate materials were used in the figure of merit design: SiO 2 , Ba 0.75 Sr 0.25 Al 2 Si 2 O 8 (BSAS), HfSiO 4 , Yb 2 Si 2 O 7 , Yb 2 SiO 5 , Yb 2 O 3 , and YbPO 4 . Utilizing compiled data from the literature, the presented figure of merit verified Yb 2 Si 2 O 7 as the state-of-the-art candidate with optimal EBC properties and inferred that YbPO 4 should be considered as a potentially viable EBC material candidate. Further, the figure of merit allows for a holistic comparison of EBC candidates and informs experimental and computational search efforts for next-generation complex EBCs. Clear knowledge gaps found through this work include CaO–MgO–Al 2 O 3 –SiO 2 (CMAS)-resistant coatings, EBC lifetimes before delamination, and oxidant diffusion rates in relevant EBC microstructures. It was shown that while some materials show promise for solving a single key failure mode for EBCs (i.e., CMAS reactivity), a community-wide goal should be placed on materials development to achieve acceptable resistance against all major failure modes, which are interconnected. Novel compositionally complex EBC materials, in addition to layered EBC architectures, show promise for the optimization of material properties for long-lifetime EBCs in combustion environments.
36 MATERIALS SCIENCE↗
Micro–macro finite element modeling method for rub response in abradable coating materials
Gas turbine engines experience “rub” when the rotating blades come in contact with a static abradable coating. This results in extreme strain rates and dynamics inside a high-temperature/high-pressure environment. Current rub models are phenomenological and do not reflect the underlying microstructures, thus limiting their prediction accuracy. In this work, a microstructure-informed, reduced order modeling framework is introduced for simulating abradable coating “rub" behavior. This framework comprises a microscale model constructed based on digitized abradable microstructure and explicitly simulates the mechanical behavior of each constituent phases and their interactions. After calibration and validation with experiment data, the calibrated microscale model is used to generate data across a vast range of applied strain rates and temperature with various load paths. Then, the virtually generated data are used to fit the macroscopic-reduced order model, which enables fast component scale rub simulation without compromising the integrity of the complex material behavior. In conclusion, the proposed effort will address the technical challenge of predicting abradable material behavior during rub through the application of multiscale modeling from microstructure to engines behavior, effectively reducing the development costs and time of new abradable material for better “rub” properties.
36 MATERIALS SCIENCE↗
Simulated Gamma Doses to Coating Materials for Use in High Level Waste Packages
An outer shield barrier for spent nuclear fuel is being developed in order to improve dry cask performance under mechanical, chemical, and radiological degradation and stresses. The materials proposed for the outer shield barrier are titanium nitride (TiN), a composite oxide layer consisting of ZrO{sub 2}, TiO{sub 2}, and Al{sub 2}O{sub 3}, and a final layer of molybdenum disulfide (MoS{sub 2}). The ultimate aim of this research is to develop a multi component shield material either as multiple layers or a multi material composite that will improve the performance of steel used in long-term storage casks. Two approaches are being examined through this research effort: multilayer and composite. The composition of the oxide layer is crucial to optimizing the shield's properties and performance. At equal oxide compositions the mixture of these specific oxides is commonly known as zirconolite. This material has been shown to provide a water barrier and to provide substantial corrosion resistance to the dry cask. In order to optimize the radiological performance of this layer the compositions of each oxide have been varied and analyzed for chemical, mechanical, and radiological effects on performance. Through the course of this research effort materials performance changes after gamma and neutron exposure as well as gamma and neutron attenuation of the potential shield materials have been measured and correlated to coating composition. As it is particularly difficult to design a novel, five component material with the goal of improving corrosion, wear behavior, heat tolerance, radiation tolerance, and general survivability, it is necessary to understand which coating components contribute to each property enhancement, and which are critical to design and eventual coating survivability. To compliment the experimental research effort, a study of gamma radiation doses using the relevant zirconolite constituent oxides and assorted combinations off all three, ZrO{sub 2}-TiO{sub 2}-Al{sub 2}O{sub 3}, has been conducted in order to gain insight into which, if any, ratios of the three constituent oxides may provide optimal gamma radiation shielding. Analyzing and comparing the oxides to each other it is apparent that the outer shield barrier with no zirconia has the highest absorbed dose rate at 4.88 E6 mrad/hr. The simulations run with no alumina and no titania are remarkably similar in absorbed dose rates. Alumina and titania compositions increase the absorbed dose rate increase. This is to be expected as during these simulations the zirconia composition is decreasing.
11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
A bioinspired approach for adaptive solid-solid phase change material coatings with optimized surface features for passive thermal regulation
The necessity to reduce global energy consumption calls for innovative strategies in building thermal management. Passive thermal regulation, particularly through bio-inspired designs, offers a promising avenue by mimicking nature's efficient control of optical properties. This research introduces a novel, climate-responsive coating that integrates optimized bio-inspired surface features with a solid-solid phase change material (SS-PCM) to dynamically manage solar absorptivity without adding additional thickness, enabling both heating and cooling as needed. Drawing on the photonic architectures of the Saharan silver ant and Morpho Didius butterfly, we employed a modeling and multi-objective optimization framework to tailor these surface features. Simulations reveal that surface texture, rather than the intrinsic phase transition of the SS PCM, dominates optical control. Relative to a flat SS PCM coating, optimized isotropic random roughness and broader range features yielded the highest passive heating power increase of about 144 % and 319 % respectively suitable for cold climates. Saharan ant-inspired features enhanced passive cooling for hot climates, achieving a 21.8 % improvement. For moderate climates, Butterfly-wing-inspired surface features provided a balanced enhancement of 19 % for heating and 7 % for cooling. Across all cases, the optimized surface features reduced combined heating and cooling energy demand more effectively than the baseline coating, while preserving material thickness. These findings demonstrate that climate-adaptive, optimized bio-inspired surface features can unlock the full potential of SS PCM coatings, providing a versatile pathway to significant energy savings in buildings and other applications. The methodology establishes a framework for designing next-generation adaptive envelopes that leverage natural photonic principles for high-impact, low-cost thermal regulation.
36 MATERIALS SCIENCE↗
Computation-guided discovery of coating materials to stabilize the interface between lithium garnet solid electrolyte and high-energy cathodes for all-solid-state lithium batteries
All-solid-state batteries with a lithium metal anode, enabled by lithium garnet solid electrolytes such as Li 7 La 3 Zr 2 O 12 (LLZO), are a promising next-generation energy-storage technology. The further development of all-solid-state battery requires the integration of high-energy cathodes such as LiNi 1-x-y Mn x Co y O 2 (NMC) with the garnet solid electrolyte with stable and low-resistance interfaces, which requires a coating layer to stabilize the interface during high-temperature sintering and electrochemical cycling. In order to guide the future development of interfacial coatings, we perform high-throughput thermodynamic analyses based on first-principles computation to investigate the stability of LLZO garnet and high-energy NMC cathodes with a wide range of materials chemistries. Here our study reveals the factors governing the materials stability with LLZO garnet and NMC cathodes, and identifies the mechanisms of good coating layers stable with LLZO and NMC. In addition to classifying known coating layers, our study provides detailed guiding charts and multiple new materials systems as promising coatings for stabilizing LLZO—NMC interfaces to enable high-energy-density garnet-based all-solid-state batteries. Our demonstrated computation scheme and high-throughput analyses are generally applicable to investigate and screen coating materials for stabilizing interfaces in energy-related applications.
25 ENERGY STORAGE↗
Operando study of mechanical integrity of high-volume expansion Li-ion battery anode materials coated by Al 2 O 3
Group IV elements and their oxides, such as Si, Ge, Sn and SiO have much higher theoretical capacity than commercial graphite anode. However, these materials undergo large volume change during cycling, resulting in severe structural degradation and capacity fading. Al 2 O 3 coating is considered an approach to improve the mechanical stability of high-capacity anode materials. To understand the effect of Al 2 O 3 coating directly, we monitored the morphology change of coated/uncoated Sn particles during cycling using operando focused ion beam–scanning electron microscopy. Here, the results indicate that the Al 2 O 3 coating provides local protection and reduces crack formation at the early stage of volume expansion. The 3 nm Al 2 O 3 coating layer provides better protection than the 10 and 30 nm coating layer. Nevertheless, the Al 2 O 3 coating is unable to prevent the pulverization at the later stage of cycling because of large volume expansion.
25 ENERGY STORAGE↗
Electrochemically Stable Coating Materials for Li, Na, and Mg Metal Anodes in Durable High Energy Batteries
Anodes made of Li, Na, or Mg metal present a rare opportunity to double the energy density of rechargeable batteries. However, these metals are highly reactive with many electrolytes and yield electronically conductive phases that allow continued electrochemical reduction of the electrolyte. This reactivity degrades cell performance over time and poses a safety risk. Surface coatings on metal anodes can limit reactivity with electrolytes and improve durability. In this paper, we screen the Open Quantum Materials Database (OQMD) to identify coatings that exhibit chemical equilibrium with the anode metals and are electronic insulators. We rank the coatings according to their electronic bandgap. We identify 92 coatings for Li anodes, 118 for Na anodes, and 97 for Mg anodes. Only two compounds that are commonly studied as Li solid electrolytes pass our screens: Li 3 N and Li 7 La 3 Hf 2 O 12 . Many of the coatings that we identify are new to the battery literature. We suggest further study of these coatings to validate their performance in cells.
25 ENERGY STORAGE↗