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Cookoff experiments of a melt cast explosive (Comp-B3)

Validated models of melt cast explosives exposed to accidental fires are essential for safety analysis. In the current work, we provide several experiments that can be used to develop and validate cookoff models of melt cast explosives such as Comp-B3 composed of 60:40 wt% RDX:TNT. We present several vented and sealed experiments from 2.5 mg to 4.2 kg of Comp-B3 in several configurations. We measured pressure, spatial temperature, and ignition time. Some experiments included borescope images obtained during both vented and sealed decomposition. We observed the TNT melt, the suspension of RDX particles in the melt, bubble formation caused by RDX decomposition, and bubble-induced mixing of the suspension. The RDX suspension did not completely dissolve, even as temperatures approached ignition. Our results contrast with published measurements of RDX solubility in hot TNT that suggest RDX would be completely dissolved at these high temperatures. These different observations are attributed to sample purity. We did not observe significant movement of the two-phase mixture until decomposition gases formed bubbles. Bubble generation was inhibited in our sealed experiments and suppressed mixing.

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RDX solubility in TNT at high temperatures

The solubility of RDX (hexahydro-1,3,5-tri-nitro-1,3,5-triazine) in TNT (2,4,6-trinitrotoluene) at elevated temperatures is required to accurately predict the response of Comp-B 3 (60:40 RDX:TNT) during accidents involving fire. As the temperature increases, the TNT component melts, the RDX partially dissolves in the liquid TNT, and the remaining RDX melts (203 °C) as the Comp-B thermally ignites. In the current work, we used a differential scanning calorimeter (DSC) to estimate the solubility of RDX in TNT at the melting point of RDX. Most DSC measurements of Comp-B 3 do not show an RDX melt endotherm. The absence of an endotherm associated with the RDX melt has been interpreted as RDX being completely dissolved in TNT before reaching the melting point. Here, we have observed that the endotherm is not absent, but is masked by exothermic reactions occurring at these elevated temperatures. We have inhibited the exothermic reactions by venting our DSC samples and measuring the RDX melt endotherm in our Comp-B 3 samples at about 203 °C. Using the measured heat flow associated with the RDX melt and the latent melting enthalpy of RDX, we have approximated the solubility of RDX in TNT to be roughly 50–100 g RDX per 100 g TNT . The broad range is based on corrections for exothermic reactions occurring as the RDX melts.

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