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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Distributed Thrust Takeoff for the NASA X-57 Mod IV Flight Demonstrator

The Mod IV configuration of the X-57 flight demonstrator concept featured two forms of distributed electric propulsion—one cruise propulsor at each wingtip for primary propulsion that enabled favorable interaction with the wingtip vortex, and six high-lift propulsors distributed along the leading edge of each wing to enhance low-speed flight characteristics. The power system that fed these propulsors was arranged in two independent power buses. This unique arrangement did not lend itself to traditional “one engine inoperative” methods for determining performance after a critical failure in the propulsion system. Several potential failure scenarios were identified as potential “critical loss of thrust” events, and experiments that included pilot-in-the-loop simulation with the project test pilots were conducted to determine if these events would result in adequate handling and performance. Prior research showed that a total failure of one of the cruise motors during takeoff or initial climb could result in unacceptable performance for a traditional full-power takeoff. A new technique dubbed Distributed Thrust Takeoff (DiTTo) was developed to reduce the impact of the thrust asymmetry and total loss of thrust that could occur in any of the critical loss of thrust scenarios. The results showed that adequate performance and handling qualities could be achieved in each of the critical failure scenarios when using the DiTTo technique.

Distributed Propulsion↗

Distributed Thrust Takeoff for the NASA X-57 Mod IV Flight Demonstrator

The Mod IV configuration of the X-57 flight demonstrator concept featured two forms of distributed electric propulsion—one cruise propulsor at each wingtip for primary propulsion that enabled favorable interaction with the wingtip vortex, and six high-lift propulsors distributed along the leading edge of each wing to enhance low-speed flight characteristics. The power system that fed these propulsors was arranged in two independent power buses. This unique arrangement did not lend itself to traditional “one engine inoperative” methods for determining performance after a critical failure in the propulsion system. Several potential failure scenarios were identified as potential “critical loss of thrust” events, and experiments that included pilot-in-the-loop simulation with the project test pilots were conducted to determine if these events would result in adequate handling and performance. Prior research showed that a total failure of one of the cruise motors during takeoff or initial climb could result in unacceptable performance for a traditional full-power takeoff. A new technique dubbed Distributed Thrust Takeoff (DiTTo) was developed to reduce the impact of the thrust asymmetry and total loss of thrust that could occur in any of the critical loss of thrust scenarios. The results showed that adequate performance and handling qualities could be achieved in each of the critical failure scenarios when using the DiTTo technique.

Distributed Propulsion, Electric Propulsion, Criti↗

Flight Dynamics Modeling for a Rapid Conceptual Development Environment

This paper presents the integration of flight dynamics modeling (FDM) within an aircraft conceptual development framework. Within this framework, FDM and simulation are used for the preliminary analysis of the takeoff, landing, and critical loss of thrust performance of early-stage aircraft concepts. The aerodynamic and propulsive models are built using the XML-based DAVE-ML model exchange. Automated integration of these models is achieved using the Simulink® model generation available through the DAVEtools Java package in addition to Simulink®-based flight simulation blocks. Results demonstrating the established methods are presented for the analysis of a twin-engine light transport example aircraft. This work establishes methods that will be used to perform trade studies of aircraft designed for Regional Air Mobility operations. These aircraft will require short takeoff and landing distances in addition to steep climb and descent gradients, each of which can be estimated and applied as design space constraints using the current methods.

Flight Dynamics↗

Altitude-Wind-Tunnel Investigation of Performance of Several Propellers on YP-47M Airplane at High Blade Loadings: Hamilton Standard 6507A-2 Four- and Three-Blade Propellers - 6

An altitude-wind-tunnel investigation has been made to determine the performance of Hamilton Standard 6507A-2 four-blade and three-blade propellers on a YP-47M airplane at high blade loadings and high engine powers. Characteristics of the four-blase propeller were obtained for a range of power coefficients from 0.10 to 1.00 at free-stream Mach numbers of 0.20, 0.30, 0.40. Characteristics of the three-blade propeller were obtained for a range of power coefficients from 0.30 to 1.00 at a free-stream Mach number of 0.40. Results of the force measurements indicate primarily the trend of propeller efficiency for changes in power coefficient or advance-diameter ratio because no corrections for the effects of tunnel-wall constriction on the installation were applied. Slipstream surveys are presented to illustrate blade thrust load distribution for certain operating conditions. Within the range of advance-diameter ratios investigated at each free-stream Mach number, the efficiency of the four-blade propeller decreased as the power coefficient was increased from 0.10 to 1.00. For the three-blade propeller, nearly constant maximum efficiencies were obtained for power coefficients from 0.32 to 0.63 at advance-diameter ratios between 1.90 and 3.00. In general, for conditions below the stall and critical tip Mach number, the maximum thrust load shifted from the inboard sections toward the tip sections as the power coefficient was increased or as the advance-diameter ratio was decreased. For conditions beyond the stall or critical tip Mach number, losses in thrust occurred on the outboard blade sections owing to flow break-down; the thrust load increased slightly on the inboard sections.

Saari, Martin J.↗

Isolator Shock Train Response to Dual-Mode Scramjet Throttling-Like Forcing

Typical dual-mode scramjet designs employ an isolator component situated between the inlet and combustor. The isolator fluidically buffers the inlet from the combustor via the formation of a shock train, an interconnected series of shock-boundary layer interactions. The isolator is required during ramjet-engine operation and at the lower edges of the scramjet operational envelope. In an operational engine, transient behavior imposes fluidic dynamics due to attitude adjustments, combustor throttling, aberrant resonances within the combustor, etc. To accommodate these transients, the shock train adjusts on both temporal and spatial scales. Sufficiently large downstream pressure increases in the combustor play a critical role during unstart, whereby strong compression waves propagate upstream in the isolator to ultimately force the shock train out the inlet, if it cannot stabilize to the pressure increase. This critically reduces the engine mass flow rate, potentially causing a catastrophic reduction in thrust and loss of the vehicle. A nearly instantaneous unstart can, in principle, be predicted by a ratio of the normal shock pressure jump in an inviscid isolator. However, lower-magnitude perturbations, below this bound, also induce unstarts. Understanding the transient behavior inherent in unsteady isolator operation is critical to reducing safety margin in isolator length and refining engine control algorithms to improve engine performance. The Isolator Dynamics Research Lab (IDRL) is a cold-flow, direct-connect isolator facility ideal for assessing the fundamental fluid dynamics of shock trains. The internal flow of a scramjet isolator is modeled using a 2D, symmetric Mach 2.5 nozzle followed by a 695 mm long, 25.4x50.8 mm rectangular isolator test section. A blockage cone on a high-speed ball screw actuator downstream of the isolator is pulsed to simulate the throttling behavior in an operational combustor. Wall flush high-speed static pressure transducers detect the streamwise shock train within the isolator. Time delays between the onset of the throttling and the response motion of the shock train are analyzed to assess the controlling scales and parameters. From this analysis, the response time of the isolator shock train system is found to depend primarily on the isolator back pressure time-rate-of-change but quickly saturates to a maximum propagation speed along the isolator. These results inform dual-mode scramjet engine designers of the critical parameters and limits of an unstart resistant engine.

scramjet↗

Dawn Safing Approach to Ceres Re-Design

In mid-2014 the Dawn team finalized preparations for the spacecraft’s approach to Ceres. The design was the product of careful planning that began several years in advance, when the spacecraft left Vesta in September 2012. However, a few months prior to the anticipated start of approach, the spacecraft entered a safe mode. While temporary loss of thrust for ion propulsion missions is usually not mission-critical, it still presents many challenges. The safing event occurred at a time when thrusting to match Ceres’ orbital velocity was most effective, which meant the spacecraft must fly past Ceres before capturing into orbit. The new approach geometry changed the team’s strategy for navigating the spacecraft safely into orbit around Ceres with optical data. In this paper we describe the challenges of navigating the Dawn spacecraft into orbit around Ceres, including the safing event and re-design of the approach architecture.

Grebow, Daniel J.↗

Dawn Safing Approach to Ceres Re-Design

In mid-2014 the Dawn team finalized preparations for the spacecraft’s approach to Ceres. The design was the product of careful planning that began several years in advance, when the spacecraft left Vesta in September 2012. However, a few months prior to the anticipated start of approach, the spacecraft entered a safe mode. While temporary loss of thrust for ion propulsion missions is usually not mission-critical, it still presents many challenges. The safing event occurred at a time when thrusting to match Ceres’ orbital velocity was most effective, which meant the spacecraft must fly past Ceres before capturing into orbit. The new approach geometry changed the team’s strategy for navigating the spacecraft safely into orbit around Ceres with optical data. In this paper we describe the challenges of navigating the Dawn spacecraft into orbit around Ceres, including the safing event and re-design of the approach architecture.

Grebow, Dan↗

The Effect of Compressibility on Eight Full-Scale Propellers Operating in the Take-Off and Climbing Range

Tests were made of eight full-scale propellers of different shape at various tip speeds up to about 1,000 feet per second. The range of blade-angle settings investigated was from 10 degrees to 30 degrees at the 0.75 radius. The results indicate that a loss in propulsive efficiency occurred at tip speeds from 0.5 to 0.7 the velocity of sound for the take-off and climbing conditions. As the tip speed increased beyond these critical values, the loss rapidly increased and amounted, in some instances, to more than 20 percent of the thrust power for tip-speed values of 0.8 the speed of sound. In general, as the blade-angle setting was increased, the loss started to occur at lower tip speeds. The maximum loss for a given tip speed occurred at a blade-angle setting of about 20 degrees for the take-off and 25 degrees for the climbing condition. A simplified method for correcting propellers for the effect of compressibility is given in an appendix.

Biermann, David↗

Investigation of the NACA 4-(3)(8)-045 Two-blade Propellers at Forward Mach Numbers to 0.725 to Determine the Effects of Compressibility and Solidity on Performance

As part of a general investigation of propellers at high forward speeds, tests of two 2-blade propellers having the NACA 4-(3)(8)-03 and NACA 4-(3)(8)-45 blade designs have been made in the Langley 8-foot high-speed tunnel through a range of blade angle from 20 degrees to 60 degrees for forward Mach numbers from 0.165 to 0.725 to establish in detail the changes in propeller characteristics due to compressibility effects. These propellers differed primarily only in blade solidity, one propeller having 50 percent and more solidity than the other. Serious losses in propeller efficiency were found as the propeller tip Mach number exceeded 0.91, irrespective of forward speed or blade angle. The magnitude of the efficiency losses varied from 9 percent to 22 percent per 0.1 increase in tip Mach number above the critical value. The range of advance ratio for peak efficiency decreased markedly with increase of forward speed. The general form of the changes in thrust and power coefficients was found to be similar to the changes in airfoil lift coefficient with changes in Mach number. Efficiency losses due to compressibility effects decreased with increase of blade width. The results indicated that the high level of propeller efficiency obtained at low speeds could be maintained to forward sea-level speeds exceeding 500 miles per hour.

Stack, John↗

Design integration and noise studies for jet STOL aircraft. Task 7C: Augmentor wing cruise blowing valveless system. Volume 2: Small-scale development testing of augmentor wing critical ducting components

Augmentor wing ducting system studies conducted on a valveless system configuration that provides cruise thrust from the augmentor nozzles have shown that most of the duct system pressure loss would occur in the strut-wing duct y-junction and the wing duct-augmentor lobe nozzles. These components were selected for development testing over a range of duct Mach numbers and pressure ratios to provide a technical basis for predicting installed wing thrust loading and for evaluating design wing loading of a particular wing aspect ratios. The flow characteristics of ducting components with relatively high pressure loss coefficients were investigated. The turbulent pressure fluctuations associated with flows at high Mach numbers were analyzed to evaluate potential duct fatigue problems.

Runnels, J. N.↗

Solar Thermal Propulsion

This paper presents viewgraphs on Solar Thermal Propulsion (STP). Some of the topics include: 1) Ways to use Solar Energy for Propulsion; 2) Solar (fusion) Energy; 3) Operation in Orbit; 4) Propulsion Concepts; 5) Critical Equations; 6) Power Efficiency; 7) Major STP Projects; 8) Types of STP Engines; 9) Solar Thermal Propulsion Direct Gain Assembly; 10) Specific Impulse; 11) Thrust; 12) Temperature Distribution; 13) Pressure Loss; 14) Transient Startup; 15) Axial Heat Input; 16) Direct Gain Engine Design; 17) Direct Gain Engine Fabrication; 18) Solar Thermal Propulsion Direct Gain Components; 19) Solar Thermal Test Facility; and 20) Checkout Results.

Gerrish, Harold P., Jr.↗

Development of advanced inert-gas ion thrusters

Inert gas ion thruster technology offers the greatest potential for providing high specific impulse, low thrust, electric propulsion on large, Earth orbital spacecraft. The development of a thruster module that can be operated on xenon or argon propellant to produce 0.2 N of thrust at a specific impulse of 3000 sec with xenon propellant and at 6000 sec with argon propellant is described. The 30 cm diameter, laboratory model thruster is considered to be scalable to produce 0.5 N thrust. A high efficiency ring cusp discharge chamber was used to achieve an overall thruster efficiency of 77% with xenon propellant and 66% with argon propellant. Measurements were performed to identify ion production and loss processes and to define critical design criteria (at least on a preliminary basis).

Poeschel, R. L.↗

Army Research Concerns in Engine Sealing

The Army Propulsion Directorate is primarily concerned with small engine technology, where sealing performance is most critical. Tip leakage and secondary flow losses have a much greater performance impact on small engine aero-components than on large engines. A brief survey and critique of presently employed sealing concepts is presented. Some recent new research thrusts that show promise for substantial improvement are discussed. An especially promising approach for small engine applications is brush seals. Brush seal concepts are being considered for outer air seal and secondary airflow system seal locations.

Bill, Robert C.↗

Quantifying and Improving International Space Station Survivability Following Orbital Debris Penetration

The increase of the orbital debris environment in low-earth orbit has prompted NASA to develop analytical tools for quantifying and lowering the likelihood of crew loss following orbital debris penetration of the International Space Station (ISS). NASA uses the Manned Spacecraft and Crew Survivability (MSCSurv) computer program to simulate the events that may cause crew loss following orbital debris penetration of ISS manned modules, including: (1) critical cracking (explosive decompression) of the module; (2) critical external equipment penetration (such as hydrazine and high pressure tanks); (3) critical internal system penetration (guidance, control, and other vital components); (4) hazardous payload penetration (furnaces, pressure bottles, and toxic substances); (5) crew injury (from fragments, overpressure, light flash, and temperature rise); (6) hypoxia from loss of cabin pressure; and (7) thrust from module hole causing high angular velocity (occurring only when key Guidance, Navigation, and Control (GN&C) equipment is damaged) and, thus, preventing safe escape vehicle (EV) departure. MSCSurv is also capable of quantifying the 'end effects' of orbital debris penetration, such as the likelihood of crew escape, the probability of each module depressurizing, and late loss of station control. By quantifying these effects (and their associated uncertainties), NASA is able to improve the likelihood of crew survivability following orbital debris penetration due to improved crew operations and internal designs.

Williamsen, Joel↗

An Investigation of the Performance of Various Reaction Control Devices

An investigation of a small-scale reaction control devices in still air with both subsonic and supersonic internal flows has shown that lateral forces approaching 70 percent of the resultant force of the undeflected jet can be obtained. These results were obtained with a tilted extension at a deflection of 40 deg. The tests of tilted extensions indicated an optimum length-to-diameter ratio of approximately 0.75 to 1.00, dependent upon the deflection angle. For the two geometric types of spoiler tabs tested, blockage-area ratio appears to be the only variable affecting the lateral force developed. Usable values of lateral force were developed by the full-eyelid type of device with reasonably small losses in the thrust and weight flow. Somewhat larger values of lateral force were developed by injecting a secondary flow normal to the primary jet, but for conditions of these tests the losses in thrust and weight flow were large. Relatively good agreement with other investigations was obtained for several of the devices. The agreement of the present results with those of an investigation made with larger-scale equipment indicates that Reynolds number may not be critical for these tests. In as much as the effects of external flow could influence the performance and other factors affecting the choice of a reaction control for a specific use, it would appear desirable to make further tests of the devices described in this report in the presence of external flow.

Hunter, Paul A.↗

Damage-mitigating control of a reusable rocket engine for high performance and extended life

The goal of damage mitigating control in reusable rocket engines is to achieve high performance with increased durability of mechanical structures such that functional lives of the critical components are increased. The major benefit is an increase in structural durability with no significant loss of performance. This report investigates the feasibility of damage mitigating control of reusable rocket engines. Phenomenological models of creep and thermo-mechanical fatigue damage have been formulated in the state-variable setting such that these models can be combined with the plant model of a reusable rocket engine, such as the Space Shuttle Main Engine (SSME), for synthesizing an optimal control policy. Specifically, a creep damage model of the main thrust chamber wall is analytically derived based on the theories of sandwich beam and viscoplasticity. This model characterizes progressive bulging-out and incremental thinning of the coolant channel ligament leading to its eventual failure by tensile rupture. The objective is to generate a closed form solution of the wall thin-out phenomenon in real time where the ligament geometry is continuously updated to account for the resulting deformation. The results are in agreement with those obtained from the finite element analyses and experimental observation for both Oxygen Free High Conductivity (OFHC) copper and a copper-zerconium-silver alloy called NARloy-Z. Due to its computational efficiency, this damage model is suitable for on-line applications of life prediction and damage mitigating control, and also permits parametric studies for off-line synthesis of damage mitigating control systems. The results are presented to demonstrate the potential of life extension of reusable rocket engines via damage mitigating control. The control system has also been simulated on a testbed to observe how the damage at different critical points can be traded off without any significant loss of engine performance. The research work reported here is built upon concepts derived from the disciplines of Controls, Thermo-fluids, Structures, and Materials. The concept of damage mitigation, as presented in this report, is not restricted to control of rocket engines. It can be applied to any system where structural durability is an important issue.

Ray, Asok↗

Trajectory Design and Early Mission Operations for the Lunar IceCube Mission

The Lunar IceCube (LIC) mission, a Next Space Technologies for Exploration Partnerships (NSTEP) program selection, was launched as a rideshare onboard Artemis-I on November 16th 2022, and deployed into a high energy lunar flyby trajectory. The final destination of the mission was a polar elliptical lunar orbit from which it could conduct spectroscopy observations of the lunar surface; however, a near rectilinear halo orbit (NRHO) was planned to be used as a staging orbit that divided the lunar transfer and low-thrust spiral phases of the mission. This paper presents the process used to design the LIC transfer trajectory from the high-energy deployment state to a 9:2 synodic resonance NRHO. Additional analyses performed, to assess the critical deployment to lunar flyby phase of the trajectory and to generate recovery trajectories following a loss of contact with the spacecraft, are described as well. Lessons learned from working on the LIC mission are presented to inform the design of similar future CubeSat missions.

Robert E Pritchett↗

Evaluation of an Interferometric Sensor for In-Space Detection of Gas Leaks

Space mission planning often involves long-term storage of volatile liquids or high-pressure gases. These may include cryogenic fuels and oxidizers, high-pressure gases, and life-support-critical consumables. The risk associated with the storage of fluids and gases in space systems has long been an issue and the ability to retain these fluids is often tied to mission success. A leak in the storage or distribution system can cause many different problems, including a simple, but mission endangering, loss of inventory or, in severe cases, unbalanced thrust loads on a flight vehicle. Cryogenic propellants are especially difficult to store, especially over a long duration. The propellant can boil off and be lost through the insulating walls of the tank or simple thermal cycling of the fittings, valves, and propellant feed lines may unseat seals allowing the fluid to escape. Current NASA missions call for long-duration in-space storage of propellants, oxidizers, and life support supplies. Leaks of a scale detectable through a pressure drop in the storage tank are often catastrophic and have long been the focus of ground-based mitigation efforts where redundant systems are often employed. However, there is presently no technology available for detecting and monitoring low-level, but still mission-endangering, gas leaks in space. Standard in-space gas detection methods either have a very limited pressure range over which they operate effectively or are limited to certain gases. Mass spectrometer systems are able to perform the detection tasks, but their size, mass and use of high voltage, which could potentially lead to an arc that ignites a combustible propellent, severely limit their usefulness in a space system. In this paper, we present results from testing of the light-based interferometric gas monitoring and leak detection sensor shown in Fig. 1. The output of the sensor is an interference fringe pattern that is a function of the gas density, and commensurate index of refraction, in the sample region. Changes in the density of gas cause the interference fringes to move across a photodiode detector, providing a temporal history of the leak. The sensor is fiber coupled and constructed from solid optics, allowing for placement almost anywhere on the spacecraft. It is also advantageous in that it consumes very little power and does not introduce an ignition source. Data are presented demonstrating the capability of the sensor to measure density variations in different gas species. In addition, the transient response of the sensor in vacuum is demonstrated. These data extend and improve upon the results previously presented by the authors in Ref. [1].

Polzin, Kurt A.↗