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At least 19 records

Sample preparation of metal alloys by electric discharge machining

Electric discharge machining was investigated as a noncontaminating method of comminuting alloys for subsequent chemical analysis. Particulate dispersions in water were produced from bulk alloys at a rate of about 5 mg/min by using a commercially available machining instrument. The utility of this approach was demonstrated by results obtained when acidified dispersions were substituted for true acid solutions in an established spectrochemical method. The analysis results were not significantly different for the two sample forms. Particle size measurements and preliminary results from other spectrochemical methods which require direct aspiration of liquid into flame or plasma sources are reported.

Chapman, G. B., II↗

Six-Axis Electrical-Discharge Machine

Electrical discharge machine (EDM) of unusual versitility made by conversion of radial drill. Drilling head is replaced by ram that holds and positions electrode. Tank and recirculation system for coolant are added. EDM has six independent motions and drastically reduced cost of manufacturing. New applications are constantly being found.

Werner, A. R.↗

Wire electric-discharge machining and other fabrication techniques

Wire electric discharge machining and extrude honing were used to fabricate a two dimensional wing for cryogenic wind tunnel testing. Electric-discharge cutting is done with a moving wire electrode. The cut track is controlled by means of a punched-tape program and the cutting feed is regulated according to the progress of the work. Electric-discharge machining involves no contact with the work piece, and no mechanical force is exerted. Extrude hone is a process for honing finish-machined surfaces by the extrusion of an abrasive material (silly putty), which is forced through a restrictive fixture. The fabrication steps are described and production times are given.

Morgan, W. H.↗

Transient currents generated by electrical discharges

Analytical expressions for the electromagnetic coupling between electrical discharges and floating conducting surfaces are derived. Electrical discharges can occur on satellite surfaces during energetic electron injection events associated with magnetospheric substorms. The theory presented here can be used to study interference to electronic circuits that may be caused by such discharges. The expressions derived in this paper are consistent with laboratory calibrations of an electrical pulse counter that has detected such discharges on a geostationary satellite.

Cauffman, D. P.↗

Multiplex electric discharge gas laser system

A multiple pulse electric discharge gas laser system is described in which a plurality of pulsed electric discharge gas lasers are supported in a common housing. Each laser is supplied with excitation pulses from a separate power supply. A controller, which may be a microprocessor, is connected to each power supply for controlling the application of excitation pulses to each laser so that the lasers can be fired simultaneously or in any desired sequence. The output light beams from the individual lasers may be combined or utilized independently, depending on the desired application. The individual lasers may include multiple pairs of discharge electrodes with a separate power supply connected across each electrode pair so that multiple light output beams can be generated from a single laser tube and combined or utilized separately.

Laudenslager, James B.↗

How to increase the efficiency of the electrical discharge method for destruction of nonconductive solid materials

The paper deals with the relevance of using electrical discharge technology for construction works in the city. The technical capabilities of the installation for the multi-borehole electro-discharge splitting off and destruction of rocks and concrete are described. The ways to increase the efficiency of the electrical discharge method for the destruction of solids are proposed. In order to augment the discharge circuit energy, the energy storage is separated into two individual capacitor batteries. The throttle with the inductance of 28.6 μH is installed in one of the batteries, which increases the duration of the channel energy release to 400 μs and the efficiency of electrical discharge splitting off of concrete.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Synthesis of Nickel–Carbon Nanoparticles by Electrical Discharge in Liquid

Composite nickel–carbon nanoparticles were synthesized by electrical discharge in liquid. The synthesis was carried out in water and ethanol under various discharge conditions, including purging the discharge gap with argon. In water, electrical discharge was conducted between graphite and nickel electrodes. In ethanol, two nickel electrodes were used with the liquid acting as the carbon supplier. The size of the particles obtained, their composition, and the production rate depend on the type of working fluid and synthesis duration. It was also shown that the particle production rate in water is greater than in ethanol, and purging the electrode gap with argon reduces this rate two or three times.

77 NANOSCIENCE AND NANOTECHNOLOGY↗

Influence of the Distributed Phase of Gas Bubbles on a Pulsed Electrical Discharge in Water

The development of a pulsed electrical discharge in water with vapor–air microbubbles, the volume distribution of which in water is close to uniform, has been studied experimentally. The presence of volumetric microbubbles with an average diameter of ~50 μm and a bulk gas content of no more than 1% does not change the thermal mechanism of the development of the discharge in water with a conductivity of ~300 μS/cm at overvoltages of 1–1.5, the minimum breakdown voltage being ~9 kV. Under these conditions, the determining role is played by the surface bubbles, which change the observed mechanism of the discharge development. The discharge is initiated in the surface bubbles simultaneously on both electrodes. The growth of the cathode channel at a velocity of ~60 m/s leads to the closure of the 1-cm-long gap during a time of ~160 μs.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Monitor For Electrical-Discharge Machining

Circuit monitors electrical-discharge-machining (EDM) process to detect and prevent abnormal arcing, which can produce unacceptable "burn" marks on workpiece. When voltage between EDM electrode and workpiece behaves in manner indicative of abnormal arcing, relay made to switch off EDM power, which remains off until operator attends to EDM setup and resets monitor.

Burley, Richard K.↗

Closed cycle electric discharge laser design investigation

Closed cycle CO2 and CO electric discharge lasers were studied. An analytical investigation assessed scale-up parameters and design features for CO2, closed cycle, continuous wave, unstable resonator, electric discharge lasing systems operating in space and airborne environments. A space based CO system was also examined. The program objectives were the conceptual designs of six CO2 systems and one CO system. Three airborne CO2 designs, with one, five, and ten megawatt outputs, were produced. These designs were based upon five minute run times. Three space based CO2 designs, with the same output levels, were also produced, but based upon one year run times. In addition, a conceptual design for a one megawatt space based CO laser system was also produced. These designs include the flow loop, compressor, and heat exchanger, as well as the laser cavity itself. The designs resulted in a laser loop weight for the space based five megawatt system that is within the space shuttle capacity. For the one megawatt systems, the estimated weight of the entire system including laser loop, solar power generator, and heat radiator is less than the shuttle capacity.

Baily, P. K.↗

Electric-Discharge Machining of Polymer Composites

The electric-discharge machining (EDM) of VKU-29 composite is experimentally studied. The influence of the machining conditions on the lateral electrode gap (the difference between the width of the slot in the polymer composite produced by EDM and the width of the tool electrode) is determined. The electrode gap observed in the machining of VKU-29 composite is analogous to that observed in the machining of steel workpieces. It depends on the pulse energy. Comparison of graphite, copper, and composite tool electrodes shows that the best surface quality is obtained in the latter case. In EDM by a composite electrode, no traces of damage or fluffing are seen on the machined surface.

42 ENGINEERING↗

Copper-coated electrodes for electrical discharge machining of 38X2H2MA steel

The use of copper-coated aluminum electrodes in the electrical discharge machining of 38X2H2MA steel is assessed. Such electrodes prove effective. The use of coated electrodes improves the economics of electrical discharge machining by permitting the use of cheaper materials in the electrode core.

36 MATERIALS SCIENCE↗