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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Forced Convection Boiling and Critical Heat Flux of Ethanol in Electrically Heated Tube Tests

Electrically heated tube tests were conducted to characterize the critical heat flux (transition from nucleate to film boiling) of subcritical ethanol flowing at conditions relevant to the design of a regeneratively cooled rocket engine thrust chamber. The coolant was SDA-3C alcohol (95% ethyl alcohol, 5% isopropyl alcohol by weight), and tests were conducted over the following ranges of conditions: pressure from 144 to 703 psia, flow velocities from 9.7 to 77 ft/s, coolant subcooling from 33 to 362 F, and critical heat fluxes up to 8.7 BTU/in(exp 2)/sec. For the data taken near 200 psia, critical heat flux was correlated as a function of the product of velocity and fluid subcooling to within +/- 20%. For data taken at higher pressures, an additional pressure term is needed to correlate the critical heat flux. It was also shown that at the higher test pressures and/or flow rates, exceeding the critical heat flux did not result in wall burnout. This result may significantly increase the engine heat flux design envelope for higher pressure conditions.

Meyer, Michael L.↗

Multiwalled carbon nanotube/polydimethylsiloxane composite films as high performance flexible electric heating elements

High performance elastomeric electric heating elements were prepared by incorporating various contents of pristine multiwalled carbon nanotube (MWCNT) in polydimethylsiloxane (PDMS) matrix by using an efficient solution-casting and curing technique. The pristine MWCNTs were identified to be uniformly dispersed in the PDMS matrix and the electrical percolation of MWCNTs was evaluated to be at ∼0.27 wt. %, where the electrical resistivity of the MWCNT/PDMS composite films dropped remarkably. Accordingly, the composite films with higher MWCNT contents above 0.3 wt. % exhibit excellent electric heating performance in terms of temperature response rapidity and electric energy efficiency at constant applied voltages. In addition, the composite films, which were thermally stable up to 250 °C, showed excellent heating-cooling cyclic performance, which was associated with operational stability in actual electric heating applications.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗

Preliminary investigation of heat transfer to water flowing in an electrically heated Inconel tube

A heat-transfer investigation was conducted with water flowing in an electrically heated Inconel tube with an inside diameter of 0.204 inch and a length-diameter ratio of 50 for ranges of Reynolds number up to 100,000 and of entrance pressure up to 200 inches of mercury gage. Correlation of average heat-transfer coefficients was obtained by use of the familiar Nusselt relation, wherein the physical properties of water were evaluated at an average bulk temperature. For conditions in which no boiling occurred, the data gave a good correlation. Runs made in the nucleate-boiling region, however, gave higher values of heat-transfer coefficient than would be predicted by the Nusselt relation.

Kaufman, Samuel J↗

Heat-transfer tests of aqueous ethylene glycol solutions in an electrically heated tube

As part of an investigation of the cooling characteristics of liquid-cooled engines, tests were conducted with an electrically heated single-tube heat exchanger to determine the heat-transfer characteristics of an-e-2 ethylene glycol and other ethylene glycol-water mixtures. Similar tests were conducted with water and commercial butanol (n-butyl alcohol) for check purposes. The results of tests conducted at an approximately constant liquid-flow rate of 0.67 pound per second (Reynolds number, 14,500 to 112,500) indicate that at an average liquid temperature 200 degrees f, the heat-transfer coefficients obtained using water, nominal (by volume) 30 percent-70 percent and 70 percent-30 percent glycol-water mixtures are approximately 3.8, 2.8, and 1.4 times higher, respectively, than the heat-transfer coefficients obtained using an-e-2 ethylene glycol.

Bernardo, Everett↗

Fuel Cell Power Model Version 2: Startup Guide, System Designs, and Case Studies. Modeling Electricity, Heat, and Hydrogen Generation from Fuel Cell-Based Distributed Energy Systems

This guide helps users get started with the U.S. Department of Energy/National Renewable Energy Laboratory Fuel Cell Power (FCPower) Model Version 2, which is a Microsoft Excel workbook that analyzes the technical and economic aspects of high-temperature fuel cell-based distributed energy systems with the aim of providing consistent, transparent, comparable results. This type of energy system would provide onsite-generated heat and electricity to large end users such as hospitals and office complexes. The hydrogen produced could be used for fueling vehicles or stored for later conversion to electricity.

08 HYDROGEN↗

Electric heating for metal surface hardening

Electrical element heats only desired area and permits precise control of temperature and cooling rate. Process serves as alternative to flame hardening for treating localized areas.

Lockman, N. L.↗

Low-Cost Electrically-Heated Glass Panels

Inexpensive process converts architectural reflective-coated glass into electrically heated panels. Technique utilizes reflective layer as heating element in ordinary glass. Panels have many applications, including automobile windows, home-heating panels, temperature-controlled windows or containers, and food warming trays.

Shlichta, P. J.↗

Coking of JP-4 fuels in electrically heated metal tubes

A limited exploratory investigation of the rate of coking of four JP-4 fuels in electrically heated metal tubes was conducted in order to provide design information for fuel prevaporizers for turbojet-engine combustors. The fuels tested included two production and two minimum-quality JP-4 type fuels. The heating tube was operated at fuel pressures of approximately 500, 400, and 50 pounds per square inch. The operating fuel temperature was varied between approximately 600 degrees and 1200 degrees F.

Smith, Arthur L↗

Boiling oxygen experimental studies in an electrically heated tube

An experimental study was made of subcooled flow boiling with LOX; data were obtained with thermocouples attached to the walls of an electrically heated tube through which the LOX flowed. Pressure levels in the tube ranged from 200 psia to supercritical values, and the cooling level varied from the saturated condition to 50 F. Reynolds numbers ranged from 1.5 x 10 to 3.5 x 10 to the 5th. Results show that an increase in either pressure, subcooling level, or Reynolds number produces an increase in the film boiling heat transfer coefficient. Data for this range of parameters were found to correlate in terms of the Stanton number vs (T sub w - T sub s)/(T sub s - T sub b), where T is temperature, w is the wall, s is the saturated condition, and b is the bulk.

Peroulias, C.↗

Investigation of an Electrically Heated Airplane Windshield for Ice Prevention, Special Report

A study was made at the National Advisory Committee for Aeronautics Laboratory of the operation of an electrically heated glass panel, which simulated a segment of an airplane windshield, to determine if ice formations, which usually result in the loss of visibility, could be prevented. Tests were made in the 7- by 3-foot ice tunnel, and in flight, under artificially created ice-forming conditions. Ice was prevented from forming on the windshield model in the tunnel by 1.25 watts of power per square inch with the air temperature at 23 F and a velocity of 80 miles per hour. Using an improved model in flight, ice was prevented by 1.43 watts of power per square inch of protected area and 2 watts per inch concentrated in the rim, with the air temperature at 26 F and a velocity of 120 miles per hour. The removal of a preformed ice cap was effected to a limited extent in the tunnel by the use of 1.89 watts of power per square inch when the temperature and velocity were 25 F and 80 miles per hour, respectively. The results indicate that service tests with an improved design are justified.

Rodert, Lewis A.↗

Dynamic Response Testing in an Electrically Heated Reactor Test Facility

Non-nuclear testing can be a valuable tool in development of a space nuclear power or propulsion system. In a non-nuclear test bed, electric heaters are used to simulate the heat from nuclear fuel. Standard testing allows one to fully assess thermal, heat transfer, and stress related attributes of a given system, but fails to demonstrate the dynamic response that would be present in an integrated, fueled reactor system. The integration of thermal hydraulic hardware tests with simulated neutronic response provides a bridge between electrically heated testing and full nuclear testing. By implementing a neutronic response model to simulate the dynamic response that would be expected in a fueled reactor system, one can better understand system integration issues, characterize integrated system response times and response characteristics, and assess potential design improvements at a relatively small fiscal investment. Initial system dynamic response testing was demonstrated on the integrated SAFE-100a heat pipe cooled, electrically heated reactor and heat exchanger hardware, utilizing a one-group solution to the point kinetics equations to simulate the expected neutronic response of the system (Bragg-Sitton, 2005). The current paper applies the same testing methodology to a direct drive gas cooled reactor system, demonstrating the applicability of the testing methodology to any reactor type and demonstrating the variation in system response characteristics in different reactor concepts. In each testing application, core power transients were controlled by a point kinetics model with reactivity feedback based on core average temperature; the neutron generation time and the temperature feedback coefficient are provided as model inputs. Although both system designs utilize a fast spectrum reactor, the method of cooling the reactor differs significantly, leading to a variable system response that can be demonstrated and assessed in a non-nuclear test facility.

Bragg-Sitton, Shannon M.↗

Grid-Scale Electricity Storage at Lowest Possible Cost Enabled by Pumped Heat Electricity Storage (Final Report)

Grid-scale energy storage technologies that can provide greater than 10 hours of electricity at full power address a critical need for full penetration of renewables on electricity grids worldwide, minimize renewable curtailment, and maximize grid security and reliability. Pumped Heat Energy Storage (PHES) systems can store energy thermally in any location at the low costs necessary for displacing fossil fuels, reducing foreign fuel imports, and reducing emissions to maintain the energy security of the United States. The award allowed Southwest Research Institute® (SwRI®) and Malta, Inc. (Malta) to advance the PHES concept to a proof-of-concept demonstration for a kW-scale system. The project focused on system operation and integration. The main project objectives were: 1. Address first implementation challenges 2. Explore system control strategies and operation 3. Translate lessons learned to the full-scale system Through these objectives the project completes a first demonstration of this technology and reduces the technical risk associated with a full-scale system.

25 ENERGY STORAGE↗