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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

The Use of Explosive Forming for Fastening and Joining Structural and Pressure Components

Explosive expansion of tubes into tubesheets has been used for over 20 years in the fabrication and repair of shell and tube heat exchangers. The use of explosives to perform these expansions has offered several distinct advantages over other methods. First, the process is fast and economical and can be performed with minimal training of personnel. Secondly, explosive forming does not cause the deleterious metallurgical effects which often result from other forming operations. In addition, the process can be performed remotely without the need for sophisticated handling equipment. The expansion of tubes into tubesheets is only one of many possible fastening and joining applications for which explosive forming can be used to achieve highly successful results. The explosive forming process and where it has been used are described. In addition, some possible adaptations to other joining applications are identified and discussed.

Schroeder, J. W.↗

Epoxy blanket protects milled part during explosive forming

Epoxy blanket protects chemically milled or machined sections of large, complex structural parts during explosive forming. The blanket uniformly covers all exposed surfaces and fills any voids to support and protect the entire part.

Source record↗

High energy forming facility

Watertight, high-explosive forming facility, 25 feet in diameter and 15 feet deep, withstands repeated explosions of 10 pounds of TNT equivalent. The shell is fabricated of high strength steel and allows various structural elements to deform or move elastically and independently while retaining structural integrity.

Ciurlionis, B.↗

Going to the Bottom of the Explosion that Formed Cas A

The purpose of this INTEGRAL AO 1 proposal was to observe the gamma-ray lines at 1157 keV, as well as 68 keV and 78 keV of the (44)Ti decay chain from the youngest known galactic supernova remnant Cas A. The radioactive decay of (44)Ti in Cas A was first detected by COMPTEL in the 1157 keV line and later confirmed in the lower energy lines using BeppoSAX data. Despite the second confirming measurement, the flux value still has a considerable error, due to a low signal over background ratio and the poor definition of the continuum background in the range of 70 - 100 keV above the line energies. In addition to improving this flux measurement, INTEGRAL has the unique capability, in principle, to measure the line width of the emission. This type of measurement can further constrain supernova explosion models. Unfortunately, the INTEGRAL instrumental background, especially in the SPI spectrometer, turned out to be significantly higher than estimated at the time of proposal submission before launch. This, and to a smaller extent the reduced effective exposure time of about 1.5 Ms compared to requested 2.5 Ms, has precluded us from reaching the sensitivity necessary for this measurement. Studies of the background variability with the goal of improving background modeling are ongoing, and additional 2.5 Ms observing time has just been approved for the next observing cycle.

Oberlack, Uwe↗

Development of techniques for forming segments of a parabolic solar concentrator

This report covers a comprehensive research study of Androforming, explosive forming, and stretch forming as applied to shaping a parabolic reflector segment for use in a solar furnace. Development efforts were directed toward attaining accurate part contour, and assurance of process reproducibility. The three forming processes mentioned above were investigated by qualified contractors. Three test segments formed by each method along with a detailed analysis were submitted to MSFC. It was concluded that optimum results could be obtained with the stretch forming process. The three test segments of the solar concentrator tha.t were produced by this method, and evaluated optically, revealed a maximum contour deviation of O. 76 degrees.

P.H. Schuerer↗

Screen Secures Detonator to Explosive Charge

Brass screen sleeve attaches blasting cap to fuse, shaped charge, detonating cord, or other formed explosive. Screen makes it easy to control distance between cap and charge, because user can see both parts, and to cool cap by convection, making use of low-cost blasting caps possible for some hot environments.

Moshenrose, H. D.↗

Composite overwrapped metallic tanks

Work is reported for fabricating and testing the fiberglass overwrapped titanium pressure vessel for cryogenic service. Difficulties encountered in the tank liner fabrication phase involved explosive forming, vacuum annealing, chemical milling and electron beam welding. While each of these processes and the nondestructive test methods employed are normally considered to be individually reliable, the combination of poor material together with fabrication and development reversals prevented the full achievement of the desired end results. Eight tanks plus a prototype and tool proofing article were produced. Six of the vessels failed during the hydrostatic sizing operation. One of the remaining tanks was hydrostatically pressurized to burst and the other was pressurized repeatedly at 75 F from 100 psi to the operating pressure until failure occurred. As a result, it is not possible to draw firm conclusions as to the true value of the design concept due to the problems encountered in the program.

Caudill, C. L.↗

Noble gases and shock effects in the Odessa octahedrite

Noble gas contents and shock effects have been studied in 21 Odessa irons from known geographic locations. Cosmogenic He-3, Ne-21, Ar-38 contents and He-3/Ne-21 ratios vary by factors of 62, 91, 68, and 1.55, respectively, while Ne-22/Ne-21 ratios are virtually constant at 1.07. The samples fall into two groups differing by a factor of 4.1 in exposure age, 1000 in source mass, or some combination of these. Three samples show significant shock effects, two of them to above 130 kbar, probably arising during terrestrial impact from the crater-forming explosion. As in Canyon Diablo plains specimens, noble gas contents do not correlate with siting or shock.

Herzog, G. F.↗

Gage for 3-d contours

Simple gage, used with template, can help inspectors determine whether three-dimensional curved surface has correct contour. Gage was developed as aid in explosive forming of Space Shuttle emergency-escape hatch. For even greater accuracy, wedge can be made of metal and calibrated by indexing machine.

Haynie, C. C.↗

Genesis stories for the millisecond pulsar

Theoretical models proposed to explain the origin of the millisecond pulsar (MP) PSR 1937+214 are reviewed, examining their ability to explain its low surface dipole magnetic field (B), its low birth temperature (less than 10 to the 8th K), the absence of a companion or remnant, and its low velocity perpendicular to the Galactic plane. The models discussed are a single isolated explosion forming a rapidly spinning neutron star, spin-up of a dead pulsar by accretion from a companion, collapse of an accreting spinning white dwarf, and fusion of a tight binary composed of two old neutron stars. Although all of the models have difficulties in explaining one or more of the MP characteristics, the second model is found to be most probable in the light of present knowledge. The lack of a companion is explained by its tidal disruption after it had fed the accreting pre-pulsar for 1 Gyr or more and its mass had decreased to about 0.01 solar mass. Neutron stars accreting in this way have been observed in Galactic-bulge X-ray sources.

Ruderman, M. A.↗

Manufacturing Complicated Shells And Liners

Explosive forming, wax filling, and any one of welding, diffusion bonding, or brazing used in method of manufacturing large, complicated shell-and-liner vessels or structures. Method conceived for manufacture of film-cooled rocket nozzles but applicable to joining large coaxial shells and liners in general.

Sobol, Paul J.↗