Numerical investigation of heat transfer and flow characteristics of laminar flow in a tube with center-tapered wavy-tape insert
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The flow characteristics of polypropylene filled with high percentages of wood flour (50 and 70 wt%) are investigated at a feasible processing temperature (195 °C). Rotational rheometry in oscillatory mode in conjunction with the Cox–Merz rule is ineffective at this temperature due to insufficient linear viscoelastic region (LVR) size and ease of fibres degradation. An in-line rheometer, directly attached to a single screw extruder, is used to avoid these problems: this method allows measurements in real processing conditions with no LVR issues and with reduced degradation risks. The 70 wt% displays plug flow, thus it has been impossible to obtain the flow curve but only the slip velocity as a function of shear stress. The 50 wt% could be corrected for slip using the Mooney procedure. Comparing the flow curve of this material with the ones of the 30 wt% and the unfilled polypropylene matrix, a single master-curve can be obtained and modelled with a Carreau–Yasuda equation.
As an efficient oxygen supplying technology, coherent jets are widely applied in electric arc furnace (EAF) steelmaking processes to strengthen chemical energy input, speed up smelting rhythm, and promote the uniformity of molten bath temperature and compositions. Recently, the coherent jet with CO{sub 2} and O{sub 2} mixed injection (COMI) was proposed and demonstrated great application potentiality in reducing the dust production in EAF steelmaking. In the present study, based on the eddy dissipation concept model, a computational fluid dynamics model of coherent jets with COMI was built with the overall and detailed chemical kinetic mechanisms (GRI-Mech 3.0). Compared with one-step combustion reaction, GRI-Mech 3.0 consists of 325 elementary reactions with 53 components and can predict more accurate results. The numerical simulation results were validated by the combustion experiment data. The jet behavior and the fluid flow characteristics of coherent jets with COMI under 298 K and 1700 K (25 °C and 1427 °C) were studied and the results showed that for coherent jets with COMI, the chemical effect of CO{sub 2} significantly weakened the shrouding combustion reactions of CH{sub 4} and the relative importance of the chemical effect of CO{sub 2} increases with CO{sub 2} concentration increasing. The potential core length of coherent jet decreases with the volume fraction of CO{sub 2} increasing. Moreover, it also can be found that the potential core length of coherent jets was prolonged with higher ambient temperature.
In fluid flow, the frictional effects from interior surfaces of flow components create pressure loss across the surface. Understanding this inherent pressure loss due to friction and other phenomena is important when designing a flow system. For conventional manufacturing, friction loss has been empirically studied and is well known in the engineering community. However, newer manufacturing techniques, such as laser powder bed fusion (LPBF), an additive manufacturing technique, need to be understood. The inherent flow conditions resulting from the additive processes were studied. Test samples were printed with the flow path oriented in the vertical direction with different channel diameters to characterize the inherent fundamental flow properties of the process. Moody diagrams were replicated for a greater understanding of possibilities and shortfalls when implementing LPBF into design applications. Experimental flow testing revealed that greater effective sand grain roughness resulted from this process when compared to conventional machining methods. This roughness did not correlate well to the average roughness measured with a laser scanning microscope but was consistent with the average particle size of the powder metal feedstock.
The characteristic equations are derived for the reactive flow PDEs in 1-dimension with 1 irreversible reaction. They differ from the non-reacting case only by source terms proportional to the reaction rate.
Hexagonal rod bundles arranged in a tightly packed triangular lattice are extensively used for heat transfer and energy generation applications. Staggered spacer grids are used to maintain the structural integrity of gas-cooled fast reactor (GFR) fuel assemblies, while inducing localized turbulence in flow. Damage to these spacer grids results in a disruption of flow fields within these hexagonal fuel bundles. Experimental flow visualizations are critical to identify the differences in local flow properties that the structural damage may cause. This experimental research investigates the flow-field characteristics at a near-wall and center plane in a prototypical 84-pin GFR fuel assembly. Newly installed typical spacers and spacers subject to naturally occurring damage due to material degradation over prolonged experimentation were investigated. Velocity fields were acquired by utilizing the matched-index-of-refraction method to obtain time-resolved particle image velocimetry measurements for a Reynolds number of 12 000. Reynolds decomposition statistical results divulged differences in the time-averaged velocity, velocity fluctuations, flow anisotropy, and Reynolds stress distributions. Galilean decomposition demarcated the influence of spacer grid damage on the velocity fields. To extract turbulent structures and elucidate mechanisms of flow instabilities, proper orthogonal decomposition analysis was employed. Reduced order flow reconstructions enabled the application of vortex identification algorithms to determine the spatial and statistical characteristics of vortices generated. This research work provides unique experimental data on the spacer grid condition-dependent flow. The results offer a deeper understanding of fluid dynamics behavior to support GFR rod bundle design efforts and computational fluid dynamics model validation.
In this work, low flow statistics of regulated and unregulated streams in the state of North Carolina were updated with streamflow data through 2019. About 22% of the streams considered show a significant downward trend, but considerable low-frequency variability confounding trends. The relationship between regional index time series of groundwater-depth low flow and the Atlantic Multidecadal Oscillation (AMO) was examined to determine whether low-frequency climate modes can account for the long-term pattern in low flows. Consequently, a significant correlation was found between AMO and groundwater-depth low flow, such that positive AMO is associated with lower groundwater-depth low flow and vice versa, particularly for the Piedmont region. Predictive equations for annual low flows at the ecoregion level shows that springtime average streamflow and AMO were selected as the primary predictors of low flow for coastal and Piedmont regions, whereas springtime average streamflow and the November–December–January average Oceanic Niño Index were used as the primary predictors for the mountain region. The relative root mean square error (RMSE) of the disaggregated predictions to US Geologic Survey gauge locations was <23% at 79% of the stations, between 24% and 43% at 10% of the stations, and greater than 44% at 1% of the stations. The remaining 10% of stations showed large RMSEs. This latter percentage is characterized by smaller drainage basins and intermittent flows, suggesting the prediction models are not applicable to drainage basins smaller than roughly 20 square km and intermittent streams.
This study investigates the deformation behavior of a medium–high carbon Mn-Si-Cr alloyed steel using hot compression tests. The tests were performed on a Gleeble 1500D thermomechanical simulator with a temperature range of 950–1150 °C and a strain rate range of 0.005–5 s{sup −1}. The processing parameters (i.e., temperature T, strain rate ε-dot , and strain ε) influenced the flow softening behavior of the material. The dynamic recrystallization occurred during hot deformation. Correlations between the Zener–Hollomon parameter and the size and the volume fraction of new recrystallized grains were developed. These findings are described using mathematical models. The strain-compensated Arrhenius-type constitutive model and the multiple-linear model were developed based on the true stress–strain curves we obtained. A comparative study was performed in order to measure the validity of the two models in representing hot deformation behavior. Both models were shown to accurately predict flow stress across a range of conditions, reflecting the characteristics of true stress–strain curves by exhibiting work hardening, dynamic recovery, and dynamic recrystallization. The empirical multiple-linear mathematical model was shown to be more efficient and accurate when calculating the hot deformation behavior of steel at elevated temperatures.
The intermediate heat exchanger (IHX) plays an important role in the field of nuclear power plant, and its safety margin could strongly affected by the flow distribution of secondary flow inlet. As a result, the size of secondary inlet is crucial in thermal design. However, the IHX contains thousands of heat exchanger tubes, and it takes larger time to simulate each tube accurately. Other than that, there are more delicate devices in a nuclear power plant, so it would take too much time to simulate actual model. Although system code could solve problems effectively, it could not detect local deformation. On nuclear safety application, how to save time and receive specific results in an efficient way is necessary. Therefore, the porous media model and the heat exchanger model from computational fluid dynamics (CFD) were adopted in this study. The methodology not only can save much time than actual model but also receive more specific results than system code. To ensure the accuracy, validation of the methodology is also presented in this study by modeling RHR heat exchanger of L nuclear power plant. The results of the simulation were compared to experimental values from L nuclear power plant and receive small errors.
Solvent based absorption for carbon dioxide capture in a packed column is being considered as an efficient technology for the decarbonization process of point source. Significant efforts are underway to improve the design of packings with the cutting edge 3D printing technology for efficient carbon capture. Accordingly, multiphase flow studies were conducted to assess the performance of novel 3D printed columns with various triply periodic minimal surface (TPMS) designs. The effects of solvent properties, liquid and gas loads on the performance of TPMS columns are extensively explored. Hydrodynamics of the potential water-lean solvents (EEMPA) as well as aqueous monoethanolamine (MEA) solvent for carbon capture are evaluated and compared. The interfacial area and liquid holdup increase with increasing liquid loads (q L ) for TPMS columns. Schwarz column consistently shows the highest liquid holdup value. The EEMPA exhibits higher values for the interfacial area (10–15 %) and liquid holdup (~4 %) in comparison to the MEA. TPMS columns exhibit the intermediate value of dry pressure drop between the random and the structure packed columns. Among selected TPMS columns, the gyroid packing shows the lowest pressure drop. The gas load has marginal impact on the interfacial area at lower value while a higher gas load leads to column’s flooding. Prior to the flooding, the interfacial area in TMPS packings rises with increased gas load at a fixed liquid load except Schwarz packing where interfacial area is incentive to the gas load. Additionally, the liquid holdup and wet pressure drop rise as gas load increases in TPMS columns. Overall, Fisher Koch packing is more susceptible to flood as compared to other TPMS packings. Flow regimes: loading and flooding are also delineated in the TPMS packings.
Tortuous saphenous vein graft (SVG) hemodynamics was investigated using computational fluid dynamics (CFD) techniques. Computed tomography (CT) technology is used for non-invasive bypass graft assessment 7 days after surgery. CT investigation shown two regions with severe shape remodelling first is an elbow type contortion and second is a severe curvature with tortuous area reduction. In conclusion, the helical flow induced by vessel torsion may stabilize the blood flow in the distal part of the SVG, reducing the flow disturbance and suppressing the flow separation, but in the distal end of the graft, promote the inflammatory processes in the vessels.
This work experimentally investigates the effects of elevated combustor pressures on the characteristics of a lean premixed reacting methane/air jet injected into a lean vitiated crossflow using a 12.7 mm axial jet. Experiments were conducted in an axially staged combustor, which implements a reacting jet in crossflow (RJIC) configuration and operates over a pressure range of 1–5 atmospheres. Simultaneous CH* chemiluminescence and particle image velocimetry (PIV) are used to study the flow field and flame behavior. The results show that the reacting jet trajectory exhibits greater penetration with elevated pressure, which is a novel finding compared to available data in the literature. However, the flame liftoff point and ignition delay time both decreased with elevated pressure, which was attributed to decreased vorticity along the flame boundary which corresponds to increased Damköhler numbers (Da). Emissions measurements confirm the NOx increase with pressure as reported in the literature for single-stage gas turbine combustors. Concurrently, emission measurements for the staged configuration show the strong NOx benefit of the RJIC system: the data prove a reduction of global outlet emission levels at elevated pressure with the axially staged configuration. Here, the axial emission reduction was attributed to the decreasing liftoff at elevated pressure levels. Hence, the research emphasizes that the flame and emission characteristics are coupled; they are not only dependent on the geometric parameters and momentum flux ratios but are also a function of pressure.
Highlights: • Hot deformation behavior of Fe-9Al-10Mn-4Ni-0.7C duplex steel has been investigated. • Yield-point like behavior and multiple peaks are observed at high strain rates. • The critical, recovery and steady-state stress exhibit linearity with peak stress. • The optimum processing domain is identified as 1223–1350 K and 0.001–0.01 s{sup −1}. • Micro-crack, micro-band and wedge crack are the instability features in the steel. The high temperature deformation behavior of Fe‑9Al‑10Mn‑4Ni‑0.7C duplex steel has been investigated in the range of temperatures 1223–1423 K and strain rates 0.001–10 s{sup −1}. The multistage work hardening behaviors are analysed using Kocks-Mecking model and the correlations among various characteristic parameters of dynamic softening (viz. peak stress, recovery stress, steady-state stress and critical stress/strain) are evaluated. The processing and activation energy maps are constructed to identify the optimum processing domains. The microstructural responses towards various processing parameters are considered to correlate the dynamic softening phenomena and high efficiency domain of the processing map. The optimum hot working domain is obtained as 1223–1350 K and 0.001–0.01 s{sup −1} which is identified by low apparent activation energy value and dominant continuous dynamic recrystallization mechanism in where typical transition of low-angle to high-angle boundary is observed. At lower temperature (< 1373 K) and higher strain rate (≥1 s{sup −1}) unstable domain, material exhibits micro-bands and cracks along the austenite/ferrite interphase boundaries. Furthermore, at lower strain rate (0.001 s{sup −1}) and higher temperature (≥1373 K) unstable domain, wedge crack at the triple junction is revealed as the sign of deformation instability.