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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS2011

Compression Behavior of Fluted-Core Composite Panels

In recent years, fiber-reinforced composites have become more accepted for aerospace applications. Specifically, during NASA s recent efforts to develop new launch vehicles, composite materials were considered and baselined for a number of structures. Because of mass and stiffness requirements, sandwich composites are often selected for many applications. However, there are a number of manufacturing and in-service concerns associated with traditional honeycomb-core sandwich composites that in certain instances may be alleviated through the use of other core materials or construction methods. Fluted-core, which consists of integral angled web members with structural radius fillers spaced between laminate face sheets, is one such construction alternative and is considered herein. Two different fluted-core designs were considered: a subscale design and a full-scale design sized for a heavy-lift-launch-vehicle interstage. In particular, axial compression of fluted-core composites was evaluated with experiments and finite-element analyses (FEA); axial compression is the primary loading condition in dry launch-vehicle barrel sections. Detailed finite-element models were developed to represent all components of the fluted-core construction, and geometrically nonlinear analyses were conducted to predict both buckling and material failures. Good agreement was obtained between test data and analyses, for both local buckling and ultimate material failure. Though the local buckling events are not catastrophic, the resulting deformations contribute to material failures. Consequently, an important observation is that the material failure loads and modes would not be captured by either linear analyses or nonlinear smeared-shell analyses. Compression-after-impact (CAI) performance of fluted core composites was also investigated by experimentally testing samples impacted with 6 ft.-lb. impact energies. It was found that such impacts reduced the ultimate load carrying capability by approximately 40% on the subscale test articles and by less than 20% on the full-scale test articles. Nondestructive inspection of the damage zones indicated that the detectable damage was limited to no more than one flute on either side of any given impact. More study is needed, but this may indicate that an inherent damage-arrest capability of fluted core could provide benefits over traditional sandwich designs in certain weight-critical applications.

Schultz, Marc R.↗
NASA NTRS2012

Experimental Study of the Compression Response of Fluted-Core Composite Panels with Joints

Fluted-core sandwich composites consist of integral angled web members spaced between laminate face sheets, and may have the potential to provide benefits over traditional sandwich composites for certain aerospace applications. However, fabrication of large autoclave-cured fluted-core cylindrical shells with existing autoclaves will require that the shells be fabricated in segments, and joined longitudinally to form a complete barrel. Two different longitudinal fluted-core joint designs were considered experimentally in this study. In particular, jointed fluted-core-composite panels were tested in longitudinal compression because longitudinal compression is the primary loading condition in dry launch-vehicle barrel sections. One of the joint designs performed well in comparison with unjointed test articles, and the other joint design failed at loads approximately 14% lower than unjointed test articles. The compression-after-impact (CAI) performance of jointed fluted-core composites was also investigated by testing test articles that had been subjected to 6 ft-lb impacts. It was found that such impacts reduced the load-carrying capability by 9% to 40%. This reduction is dependent on the joint concept, component flute size, and facesheet thickness.

Schultz, Marc R.↗
NASA NTRS1978

A three-dimensional turbulent compressible flow model for ejector and fluted mixers

A three dimensional finite element computer code was developed to analyze ejector and axisymmetric fluted mixer systems whose flow fields are not significantly influenced by streamwise diffusion effects. A two equation turbulence model was used to make comparisons between theory and data for various flow fields which are components of the ejector system, i.e., (1) turbulent boundary layer in a duct; (2) rectangular nozzle (free jet); (3) axisymmetric nozzle (free jet); (4) hypermixing nozzle (free jet); and (5) plane wall jet. Likewise, comparisons of the code with analytical results and/or other numerical solutions were made for components of the axisymmetric fluted mixer system. These included: (1) developing pipe flow; (2) developing flow in an annular pipe; (3) developing flow in an axisymmetric pipe with conical center body and no fluting and (4) developing fluted pipe flow. Finally, two demonstration cases are presented which show the code's ability to analyze both the ejector and axisymmetric fluted mixers.

Rushmore, W. L.↗
NASA NTRS1990

A study of the structural efficiency of fluted core graphite-epoxy panels

The structural efficiency of compression-loaded graphite-epoxy sandwich panels with fluted cores is studied to determine their weight saving potential. Graphite-epoxy equilateral triangular elements are used to construct the fluted cores for the sandwich panels. Two panel configurations are considered. One configuration has two layers of triangular elements in the fluted core and the second configuration has only one layer of triangular elements in the core. An optimization code is used to find the minimum weight design for each panel configuration. Laminate ply orientations are limited to approx. 45, 0, and 90 deg. A constraint on the axial stiffness is included in the design process so the panel will conform to typical constraints for aircraft wing structures. Minimum thickness requirements for each laminate and maximum allowable strains are also included. A comparison is made of the calculated structural efficiency of the fluted core panels to the structural efficiency of aluminum transport aircraft structures and simple blade-stiffened graphite-epoxy panels. Limited experimental results are also included for comparison with the analytical predictions and to identify the critical failure mechanisms of graphite-epoxy fluted-core sandwich panels.

Jegley, Dawn C.↗
NASA NTRS2012

Evaluation of Analysis Techniques for Fluted-Core Sandwich Cylinders

Buckling-critical launch-vehicle structures require structural concepts that have high bending stiffness and low mass. Fluted-core, also known as truss-core, sandwich construction is one such concept. In an effort to identify an analysis method appropriate for the preliminary design of fluted-core cylinders, the current paper presents and compares results from several analysis techniques applied to a specific composite fluted-core test article. The analysis techniques are evaluated in terms of their ease of use and for their appropriateness at certain stages throughout a design analysis cycle (DAC). Current analysis techniques that provide accurate determination of the global buckling load are not readily applicable early in the DAC, such as during preliminary design, because they are too costly to run. An analytical approach that neglects transverse-shear deformation is easily applied during preliminary design, but the lack of transverse-shear deformation results in global buckling load predictions that are significantly higher than those from more detailed analysis methods. The current state of the art is either too complex to be applied for preliminary design, or is incapable of the accuracy required to determine global buckling loads for fluted-core cylinders. Therefore, it is necessary to develop an analytical method for calculating global buckling loads of fluted-core cylinders that includes transverse-shear deformations, and that can be easily incorporated in preliminary design.

Lovejoy, Andrew E.↗
NASA NTRS2021

Modeling and Analysis of Fluted-Core Composite Structures for Aerospace Applications

Fiber-reinforced composites are becoming more frequently used for aerospace applications, and because of mass and stiffness requirements, sandwich composites are often selected where shell-type structures are needed. However, traditional-core sandwich composites can exhibit certain manufacturing and in-service problems that have the potential to be alleviated through the use of other sandwich composite concepts. Fluted-core sandwich composite structures, which consist of integral angled web members with structural radius fillers, or noodles, spaced between laminate face sheets, is one such alternative and is considered herein. Because the noodles can consist of unidirectional fiber and can represent a significant amount of the total fluted-core cross section, accurate prediction of the structural response requires that the noodles be modeled with sufficient detail. Previous work showed that the structural response of fluted-core sandwich composite structures could be accurately represented with detailed finite element analysis using a combination of solid and shell elements. In these models, solid elements were used to represent the noodles and shell elements were used to represent the webs and faces. However, this previous solid-noodle modeling approach was also quite computationally intensive, and therefore not practical for large or complicated structures. In this document, a less computationally intensive shell-noodle approach, wherein the entire fluted-core sandwich composite construction is modeled with shell elements, is discussed and predicted structural responses are compared with those of the solid-noodle approach. It is found that by proper selection of certain geometric parameters (thickness and offset of the shell elements that represent the noodle), the shell-noodle modeling approach can be made “structurally equivalent” to the solid-noodle modelling approach.

Leonard Oremont↗
NASA NTRS2024

FLUTE: Fluidic Telescope

The future of space-based UV/optical/IR astronomy requires ever larger telescopes. The highest priority astrophysics targets (including Earth-like exoplanets, first generation stars, and early galaxies) are all extremely faint, which presents an ongoing challenge for current missions and is the opportunity space for next generation telescopes: larger telescopes are the primary way to address this issue. The FLUTE project aims to revolutionize space astronomy (and in-space manufacturing of high-precision optics for a variety of other applications) by leveraging the physics of wetting and hydrostatic phenomena in microgravity. The approach being developed by the team uses surface tension to shape a liquid into a desired optical form with sub-nanometer surface quality. A liquid with appropriate optical properties is brought into contact with a high affinity bounding frame, resulting in pinning of the liquid to the frame. In microgravity, the shape of the free surface is dictated solely by surface tension, thus assuming the shape of a spherical cap. Further dynamic control over the shape is possible through changing the liquid volume, the frame geometry, and — if desired — with the addition of external forces (e.g., electromagnetic forces). The approach is scale-invariant and is expected to enable space telescopes with optical apertures measuring in tens or even hundreds of meters, allowing, for instance, direct imaging of extra-solar planets. Both refractive and reflective optical components can be created using this approach. If the liquid’s properties enable solidification (e.g., a liquid metal), the resulting component can then become an optical-grade solid object, without post-processing steps. The approach has been successfully validated in a laboratory neutral buoyancy environment, in parabolic microgravity flights, and in experiments aboard the International Space Station (ISS). FLUTE is a collaboration between NASA Ames Research Center, NASA Goddard Space Flight Center, and Technion – Israel Institute of Technology. More on information on FLUTE can be found at https://www.nasa.gov/science-research/astrophysics/what-is-the-fluidic-telescope/. This presentation provides an update on the project's accomplishments to-date and discusses next steps.

Space observatory↗
NASA NTRS1979

Pitted and fluted rocks in the Western Desert of Egypt - Viking comparisons

The Western Desert of Egypt is one of the most arid regions on earth and is probably the closest terrestrial analog to the surface of Mars. An expedition to the area in 1978 revealed an abundance of quartzite and basalt rocks that have been pitted and fluted by wind erosion and deflation of the desert surface. These pitted rocks are internally homogeneous, show no internal holes or vesicles, and are considered an important but neglected type of ventifact. They bear a striking resemblance to the pitted and fluted rocks seen by the Viking Landers, rocks that have generally been interpreted as vesicular basalts only slightly modified by wind erosion. Wind tunnel studies of the air flow over and around nonstreamlined hand specimens from the Western Desert show that windward abrasion coupled with negative flow, secondary flow, and vorticity in a unidirectional wind can explain the complex arrays of pits and flutes. These field and laboratory observations suggest that the pitted rocks at the Viking Lander sites are also ventifacts, and thus the Martian surface may be far more wind eroded than previously thought.

Mccauley, J. F.↗
NASA NTRS1935

Tank tests of a model of a flying-boat hull with a fluted bottom

A 1/5-scale model of a flying-boat hull having flutes in the bottom both forward and aft of the step (NACA model 19) was tested to determine its water performance. The model was also tested after the successive removal of the flutes on the afterbody and forebody. The results from these tests are compared with those from tests of a model of the hull of the Navy PN-8 flying boat and it is concluded that the fluted-bottom model and its modifications are inferior to the model of the PN-8.

Dawson, John R↗
NASA NTRS2021

Experimental and Analytical Characterization of Fluted-Core Sandwich Composite Structures

As composite materials continue to gain wider acceptance for aerospace primary structures, experimental characterization and analysis methods must evolve, especially if new or underutilized composite structural concepts are to be successfully implemented. One such potentially underutilized concept is the fluted-core sandwich composite, which consists of facesheets separated by angled web members, and has a number of potential advantages over traditional-core (honeycomb, foam, etc.) sandwich composites. However, fluted-core sandwich composites also exhibit a behaviors not seen with traditional-core sandwich composites. For example, stable local buckling that can lead to material failure can occur in the facesheets between webs or in the webs themselves. Additionally, in the direction perpendicular to the webs, the effective transverse-shear stiffness is largely determined by the bending stiffnesses of the facesheets and the webs and is generally much lower than in the direction parallel to the webs. These local buckling and transverse-shear behaviors can have a large influence on material failure and global buckling, respectively. Thus, it is important to accurately characterize and model these behaviors. In this report, a series of experiments designed to elicit some of these fluted-core sandwich composite structural responses is discussed and the results are compared with results from a previously developed finite element analysis approach; qualitative and quantitative agreement between the experiment and analysis is shown.

Marc R. Schultz↗
NASA NTRS1973

Low-frequency flute instabilities of a bounded plasma column.

Derivation of exact solutions for unstable waves (called flute waves) which occur in a radially bounded plasma column at frequencies below the ion cyclotron frequency. Both analytical and numerical solutions are presented for the m = 1 and m = 2 azimuthal modes for a variety of radial electric field profiles. It is shown that the behavior of the flute waves can depend sensitively on the radial extent of the plasma column. Moreover, it is found that the m = 1 mode and the m = 2 mode do not respond in the same way to changes in the radial boundary position or in the electric field profile.

Rognlien, T. D.↗
NASA NTRS1993

Structural Efficiencies Of Fluted-Core Graphite/Epoxy Panels

Report discusses one concept providing alternative to some aluminum structural components of wings: fluted core panels made of graphite/epoxy material. Includes description of structural-efficiency study of fluted-core sandwich panels of two different configurations. Results of study compared with results of similar study of conventional aluminum panels and blade-stiffened graphite/epoxy panels.

Jegley, Dawn C.↗
NASA NTRS2012

An Efficient Analysis Methodology for Fluted-Core Composite Structures

The primary loading condition in launch-vehicle barrel sections is axial compression, and it is therefore important to understand the compression behavior of any structures, structural concepts, and materials considered in launch-vehicle designs. This understanding will necessarily come from a combination of test and analysis. However, certain potentially beneficial structures and structural concepts do not lend themselves to commonly used simplified analysis methods, and therefore innovative analysis methodologies must be developed if these structures and structural concepts are to be considered. This paper discusses such an analysis technique for the fluted-core sandwich composite structural concept. The presented technique is based on commercially available finite-element codes, and uses shell elements to capture behavior that would normally require solid elements to capture the detailed mechanical response of the structure. The shell thicknesses and offsets using this analysis technique are parameterized, and the parameters are adjusted through a heuristic procedure until this model matches the mechanical behavior of a more detailed shell-and-solid model. Additionally, the detailed shell-and-solid model can be strategically placed in a larger, global shell-only model to capture important local behavior. Comparisons between shell-only models, experiments, and more detailed shell-and-solid models show excellent agreement. The discussed analysis methodology, though only discussed in the context of fluted-core composites, is widely applicable to other concepts.

Oremont, Leonard↗
NASA NTRS1973

Low-frequency flute instabilities of a hollow cathode arc discharge - Theory and experiment.

The characteristics of two low-frequency electrostatic flute instabilities of a low-pressure hollow cathode arc discharge are reported. Mode I has azimuthal mode number m = 1, and occurs when the radial electric field is negative (directed inward), while mode II has m = - 1 and occurs when the field is positive. The radial electric field is controlled by varying the potential of a secondary anode cylinder located close to the outer discharge radius. A linear perturbation analysis, based on the two-fluid equations, is given for a low-beta, collisionless, cylindrical plasma column, immersed in a uniform axial magnetic field, having a Gaussian density profile and an arbitrary radial electric field profile. Reasonable correlation between theory and experiment is demonstrated for both modes.

Ilic, D. B.↗
NASA NTRS1978

The flute instability as the trigger mechanism for disruption of cometary plasma tails

The sporadic disruption of the plasma tails of some comets has recently been explained to be caused by magnetic-field-line reconnection in the cometary ionospheres due to magnetic-sector-boundary traversals. An alternative model is proposed in which the tail disruption is the end result of compression of the cometary ionosphere by high-velocity solar-wind streams, triggering the flute instability in the marginally stable tangential-discontinuity surface which separates the cometary ionosphere from the solar-wind plasma. According to the proposed model, the tail-disruption events could occur at all heliographic latitudes, whereas the Niedner-Brandt (1978) model should predict that these events are restricted to low heliographic latitudes in view of the present understanding of the sector structure of the heliosphere. Consequently, the high-latitude disruption events observed seem to present a difficulty for the latter model.

Ip, W.-H.↗
NASA NTRS1982

Flute mode waves near the lower hybrid frequency excited by ion rings in velocity space

Discrete emissions at the lower hybrid frequency are often seen on the S3-3 satellite. Simultaneous observation of perpendicularly heated ions suggests that these ions may provide the free energy necessary to drive the instability. Studies of the dispersion relation for flute modes excited by warm ion rings in velocity space show that waves are excited with real frequencies near the lower hybrid frequency and with growth rates ranging from about 0.01 to 1 times the ion cyclotron frequency. Numerical results are therefore consistent with the possibility that the observed ions are the free energy source for the observed waves.

Cattell, C.↗