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Identification of Best Practices for Predicting Inlet Performance Using FUN3D Part 2: Installed Inlets.

A series of studies were performed to assess the impacts of boundary condition type and placement, grid refinement, and modeling parameters such as turbulence model and flux limiter on the predicted inlet performance for installed inlet configurations using the FUN3D flow solver. Two configurations were considered for the study; a wall-mounted Boundary Layer Ingestion (BLI) inlet and the C607 propulsion model tested in the 8x6 Supersonic Wind Tunnel at the NASA Glenn Research Center. The results of the studies were to be used to recommend best practices, as well as to assess the accuracy of FUN3D for inlet predictions. The results of BLI inlet stud-ies showed a minimal impact of grid refinement on the predicted inlet performance for a constant mass flow rate through the inlet. For the C607 propulsion model, the results showed that while the FUN3D predictions at the Aerodynamic Inter-face Plane (AIP) qualitatively agree with the experimental data, FUN3D showed a tendency to overpredict the circumferential distortion metric (IDCmax) and un-derpredict both the radial distortion metric (IDRmax) and the pressure recovery at the AIP (PRAIP ), with the differences between FUN3D and the experimental data increasing with increasing grid refinement and Mach number. Additionally, the outflow boundary location studies performed for both geometries showed that the solution at the AIP was not significantly impacted by the outflow boundary location as long as it was not placed at the location of the AIP. The modeling parameter studies did not indicate a path forward for improved predictions for either inlet con-figuration. Finally, comparisons between the mass flow plug and outflow geometry versions of the C607 propulsion model illustrated favorable agreement, which indi-cates that the differences observed are not caused by the outflow boundary model for this problem. This problem poses significant challenges to Reynolds-averaged Navier-Stokes (RANS) solvers due to the presence of shocks and flow separation in the inlet.

FUN3D

Development, Verification and Use of Gust Modeling in the NASA Computational Fluid Dynamics Code FUN3D

This paper presents the implementation of gust modeling capability in the CFD code FUN3D. The gust capability is verified by computing the response of an airfoil to a sharp edged gust. This result is compared with the theoretical result. The present simulations will be compared with other CFD gust simulations. This paper also serves as a users manual for FUN3D gust analyses using a variety of gust profiles. Finally, the development of an Auto-Regressive Moving-Average (ARMA) reduced order gust model using a gust with a Gaussian profile in the FUN3D code is presented. ARMA simulated results of a sequence of one-minus-cosine gusts is shown to compare well with the same gust profile computed with FUN3D. Proper Orthogonal Decomposition (POD) is combined with the ARMA modeling technique to predict the time varying pressure coefficient increment distribution due to a novel gust profile. The aeroelastic response of a pitch/plunge airfoil to a gust environment is computed with a reduced order model, and compared with a direct simulation of the system in the FUN3D code. The two results are found to agree very well.

Bartels, Robert E.

Enhancing Scalability for FUN3D Rotorcraft Simulations with Yoga: an Overset Grid Assembler

FUN3D, an unstructured grid Navier-Stokes CFD code is capable of overset grid simu- lations, but does not have an internal method for assembling an overset grid system from a group of component grids. FUN3D currently relies on the third party codes Suggar++ and DiRTlib to perform domain assembly and provide intergrid connectivity for overset simulations. Rotorcraft simulations with moving, deforming blades require domain assembly and mesh deformation at each time step. For these simulations, the three primary drivers of computational cost for each time step are: deforming the mesh, performing domain assembly, and performing subiterations of the flow solver. FUN3D exhibits strong and weak scalability for the flow solver subiterations and the mesh deformation. However, FUN3D is currently hardwired directly to the serial version of Suggar++, which has a fixed cost for a given mesh system. Therefore, domain assembly begins to dominate the total cost of each time step as grid systems become larger. An integrated method for parallel domain assembly is presented that addresses scalability for large grid systems. Restructuring within FUN3D to accommodate integrated domain assembly is also discussed, which could enable use of the parallel Suggar++ library.

Cameron T Druyor

FUN3D Analyses of the 5th AIAA Propulsion Aerodynamics Workshop Inlet Test Case

This work presents the results of FUN3D analyses that were performed for the 5th AIAA Propulsion Aerodynamics Workshop. The workshop was separated into two sections that focused on inlet and nozzle flows. This paper focuses on the inlet section of the workshop, which considered an axisymmetric inlet in close-proximity to the ground and subjected to a crosswind. Four levels of grid refinement were provided by the workshop committee. Participants were asked to perform simulations for three crosswind velocities on a minimum of three levels of grid refinement, for a total of nine required cases. This work employed an updated set of grids provided by the committee after completion of the workshop based on feedback from participants. The updated grids featured a larger computational domain and increased refinement near the ground vortex region. This work employed the three coarsest grid levels from the updated grid set. Note that an additional extension downstream of the inlet was added to the provided grids for this work to mitigate observed convergence issues. Additionally, a limited turbulence model study was performed for the highest value of crosswind velocity and the finest grid. The results show that grid convergence was only achieved for the case with the lowest value of crosswind velocity. However, the results were generally observed to improve, relative to the experimental data, with increasing grid refinement. The FUN3D predictions were observed to agree qualitatively with the provided experimental data. However, FUN3D exhibited a tendency to underpredict the minimum value of the radially averaged total pressure at the Aerodynamic Interface Plane, which is consistent with the general findings from the workshop. Overall, FUN3D was found to perform well relative to its peers for the PAW5 workshop inlet test case.

PAI

FUN3D Analyses of the 5th AIAA Propulsion Aerodynamics Workshop Inlet Test Case

This work presents the results of FUN3D analyses that were performed for the 5th AIAA Propulsion Aerodynamics Workshop. The workshop was separated into two sections that focused on inlet and nozzle flows. This paper focuses on the inlet section of the workshop, which considered an axisymmetric inlet in close-proximity to the ground and subjected to a crosswind. Four levels of grid refinement were provided by the workshop committee. Participants were asked to perform simulations for three crosswind velocities on a minimum of three levels of grid refinement, for a total of nine required cases. This work employed an updated set of grids provided by the committee after completion of the workshop based on feedback from participants. The updated grids featured a larger computational domain and increased refinement near the ground vortex region. This work employed the three coarsest grid levels from the updated grid set. Note that an additional extension downstream of the inlet was added to the provided grids for this work to mitigate observed convergence issues. Additionally, a limited turbulence model study was performed for the highest value of crosswind velocity and the finest grid. The results show that grid convergence was only achieved for the case with the lowest value of crosswind velocity. However, the results were generally observed to improve, relative to the experimental data, with increasing grid refinement. The FUN3D predictions were observed to agree qualitatively with the provided experimental data. However, FUN3D exhibited a tendency to underpredict the minimum value of the radially averaged total pressure at the Aerodynamic Interface Plane, which is consistent with the general findings from the workshop. Overall, FUN3D was found to perform well relative to its peers for the PAW5 workshop inlet test case.

PAI

Application of the FUN3D Unstructured-Grid Navier-Stokes Solver to the 4th AIAA Drag Prediction Workshop Cases

FUN3D Navier-Stokes solutions were computed for the 4th AIAA Drag Prediction Workshop grid convergence study, downwash study, and Reynolds number study on a set of node-based mixed-element grids. All of the baseline tetrahedral grids were generated with the VGRID (developmental) advancing-layer and advancing-front grid generation software package following the gridding guidelines developed for the workshop. With maximum grid sizes exceeding 100 million nodes, the grid convergence study was particularly challenging for the node-based unstructured grid generators and flow solvers. At the time of the workshop, the super-fine grid with 105 million nodes and 600 million elements was the largest grid known to have been generated using VGRID. FUN3D Version 11.0 has a completely new pre- and post-processing paradigm that has been incorporated directly into the solver and functions entirely in a parallel, distributed memory environment. This feature allowed for practical pre-processing and solution times on the largest unstructured-grid size requested for the workshop. For the constant-lift grid convergence case, the convergence of total drag is approximately second-order on the finest three grids. The variation in total drag between the finest two grids is only 2 counts. At the finest grid levels, only small variations in wing and tail pressure distributions are seen with grid refinement. Similarly, a small wing side-of-body separation also shows little variation at the finest grid levels. Overall, the FUN3D results compare well with the structured-grid code CFL3D. The FUN3D downwash study and Reynolds number study results compare well with the range of results shown in the workshop presentations.

Lee-Rausch, Elizabeth M.

FUN3D Manual: 13.7

This manual describes the installation and execution of FUN3D version 13.7, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver may be used for formal design optimization, error estimation, and mesh adaptation. FUN3D also offers a reacting, real-gas capability and provides GPU acceleration of many common simulation options.

FUN3D

Implementation and Verification of the SST-𝜸 and SA-AFT Transition Models in FUN3D

The transition modeling capability in the NASA unstructured FUN3D suite of codes has been augmented by incorporating two additional transport-equation-based transition models, namely, the 𝜸 transition model coupled with Menter’s 2003 Shear-Stress Transport (SST) turbulence model and Coder’s Amplification Factor Transport (AFT) transition model combined with the Spalart-Allmaras (SA) turbulence model. Both of these models, SST-𝜸 and SA-AFT, are used to compute transition characteristics of several test cases from the literature. The selected test cases cover a range of transition scenarios including bypass transition over a flat plate (ERCOFTAC T3A and T3A- flow configurations), transition in the presence of separation bubbles (NLF-0416 airfoil at selected angles of attack), and natural transition due to Tollmien-Schlichting instabilities (flat-plate experiment by Schubauer and Klebanoff). To address the urgent need for model verification as highlighted in recent workshops on transition modeling, the drag, lift, surface pressure, and skin-friction coefficients from the FUN3D solutions for a sequence of meshes are compared with the results obtained with the same models implemented in the NASA structured grid flow solver OVERFLOW. Comparisons between the local and global surface coefficients from the FUN3D and OVERFLOW solvers for all test cases resulted in good agreement for the finest meshes.

Verification

FUN3D Manual: 12.4

This manual describes the installation and execution of FUN3D version 12.4, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixedelement unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

Grid-Adapted FUN3D Computations for the Second High Lift Prediction Workshop

Contributions of the unstructured Reynolds-averaged Navier-Stokes code FUN3D to the 2nd AIAA CFD High Lift Prediction Workshop are described, and detailed comparisons are made with experimental data. Using workshop-supplied grids, results for the clean wing configuration are compared with results from the structured code CFL3D Using the same turbulence model, both codes compare reasonably well in terms of total forces and moments, and the maximum lift is similarly over-predicted for both codes compared to experiment. By including more representative geometry features such as slat and flap brackets and slat pressure tube bundles, FUN3D captures the general effects of the Reynolds number variation, but under-predicts maximum lift on workshop-supplied grids in comparison with the experimental data, due to excessive separation. However, when output-based, off-body grid adaptation in FUN3D is employed, results improve considerably. In particular, when the geometry includes both brackets and the pressure tube bundles, grid adaptation results in a more accurate prediction of lift near stall in comparison with the wind-tunnel data. Furthermore, a rotation-corrected turbulence model shows improved pressure predictions on the outboard span when using adapted grids.

Lee-Rausch, E. M.

FUN3D Manual: 12.5

This manual describes the installation and execution of FUN3D version 12.5, including optional dependent packages. FUN3D is a suite of computational uid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables ecient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 12.6

This manual describes the installation and execution of FUN3D version 12.6, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 12.7

This manual describes the installation and execution of FUN3D version 12.7, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 12.8

This manual describes the installation and execution of FUN3D version 12.8, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 12.9

This manual describes the installation and execution of FUN3D version 12.9, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 13.0

This manual describes the installation and execution of FUN3D version 13.0, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 13.1

This manual describes the installation and execution of FUN3D version 13.1, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.

FUN3D Manual: 13.2

This manual describes the installation and execution of FUN3D version 13.2, including optional dependent packages. FUN3D is a suite of computational fluid dynamics simulation and design tools that uses mixed-element unstructured grids in a large number of formats, including structured multiblock and overset grid systems. A discretely-exact adjoint solver enables efficient gradient-based design and grid adaptation to reduce estimated discretization error. FUN3D is available with and without a reacting, real-gas capability. This generic gas option is available only for those persons that qualify for its beta release status.

Biedron, Robert T.