SEARCH · Search NASA
Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.
Free jet investigation of performance, burner shell cooling, liner durability, and ignition characteristics of ramjet engine conducted in altitude test chamber at inlet Mach number 2.75
Small-scale-model data have shown large static loads on the flap system behind the engines. The large-scale-model tests confirmed the magnitude of these loads and indicated that the relative loading of each flap element depends on the engine-wing-flap geometry. Flap response measurements indicated that the unsteady pressure loading excited the natural vibration modes of the flap system on this model. Since this was a boilerplate model, the only conclusion that can be drawn is that the possibility of large vibration loads must be considered for a flight-weight structure. The similarity of the unsteady pressure and flap response spectra for the wind-off and wind-on cases indicated that it may be possible to realistically test flight-weight flap structures on a static test stand rather than endure the extra costs and scheduling problems associated with large-scale wind-tunnel tests. There is a potential flap-temperature problem which if not resolved might preclude the use of materials such as aluminum and the composites in the flap structure.
Insulation for flight-weight, cryogenic gas storage systems
The applicability of solid-propellant rockets into a regime of high-performance long-burning tasks beyond the capability of existing motors is discussed. Successful static test firings have demonstrated the feasibility of: (1) utilizing fully case-bonded end-burning propellant charges without mechanical stress relief; (2) using an all-carbon radiative nozzle markedly lighter than the flight-weight ablative nozzle it replaces, and (3) producing low spacecraft acceleration rates during the thrust transient through a controlled-flow igniter that promotes operation below the previous combustion limit.
A comprehensive analytical and experimental program was performed to evaluate the performance of a fluorine-hydrogen jet-pump injector for main tank injection (MTI) pressurization of a liquid hydrogen (LH2) tank. The injector performance during pressurization and LH2 expulsion was determined by a series of seven tests of a full-scale injector and MTI pressure control system in a 28.3 cu m (1000 cu ft) flight-weight LH2 tank. Although the injector did not effectively jet-pump LH2 continuously, it showed improved pressurization performance compared to straight-pipe injectors tested under the same conditions in a previous program. The MTI computer code was modified to allow performance prediction for the jet-pump injector.
Engine firing tests, using a full-scale flight-weight vehicle, were performed to evaluate a pressurized propellant feed system for the Centaur. The pressurant gases used were helium and hydrogen. The system was designed to replace the boost pumps currently used on Centaur. Two liquid oxygen tank pressurization modes were studied: (1) directly into the ullage and (2) below the propellant surface. Test results showed the two Centaur RL10 engines could be started and run over the range of expected flight variables. No system instabilities were encountered. Measured pressurization gas quantities agreed well with analytically predicted values.
A blowdown-pressurized hydrazine propulsion system was selected to provide trajectory correction impulse for outer planet flyby spacecraft as the result of cost/mass/reliability tradeoff analyses. Present hydrazine component and system technology and component designs were evaluated for application to the Thermoelectric Outer Planet Spacecraft (TOPS); while general hydrazine technology was adequate, component design changes were deemed necessary for TOPS-type missions. A prototype hydrazine propulsion system was fabricated and fired nine times for a total of 1600 s to demonstrate the operation and performance of the TOPS propulsion configuration. A flight-weight trajectory correction propulsion subsystem (TCPS) was designed for the TOPS based on actual and estimated advanced components.
Mechanical, electromechanical, and fluidic concepts were studied as propellant flow control system for oxygen/hydrogen attitude control thrusters. A mechanical flow controller was designed, fabricated, and tested with hydrogen, oxygen, and nitrogen over a range of inlet pressures and temperatures. Results of these tests are presented along with a discussion of a flight-weight design. Also presented are recommendations for further design and development. A detailed coverage of the fluidics investigation is included.
A PPO-insulated, flight-weight, subscale, aluminum tank was monitored for acoustic emissions during a proof test and during 100 cycles of environmental test simulating space flights. The use of a combination of frequency filtering and appropriate spatial filtering to reduce background noise was found to be sufficient to detect acoustic emission signals of relatively small intensity expected from subcritical crack growth in the structure. Several emission source locations were identified, including the one where a flaw was detected by post-test x-ray inspections. For most source locations, however, post-test inspections did not detect flaws; this was partially attributed to the higher sensitivity of the acoustic emission technique than any other currently available NDT method for detecting flaws. For these non-verifiable emission sources, a problem still remains in correctly interpreting observed emission signals.
The integrity and reusability of three flight-weight metallic and RSI thermal protection systems, designed for the Shuttle entry environment, have been demonstrated. Each model successfully survived over 23 entry thermal cycles without serious degradation. The metallic systems were more tolerant of the hostile environment and provided a higher degree of reusability than did the RSI. Thermal expansion slip joints of the metallic TPS successfully prevented hot gas ingress to the substructure. The RSI demonstrated high damage tolerance and field repairs increased its reusability. Heat-transfer tests to further assess RSI gap heating indicate that stacked tile orientations may impose a penalty on tile thickness. Parameters influencing RSI impingement heating were determined, and the heating data were correlated.
Analysis of the data heat pipe radiator systems tested in both vacuum and ambient environments was continued. The systems included (1) a feasibility VCHP header heat-pipe panel, (2) the same panel reworked to eliminate the VCHP feature and referred to as the feasibility fluid header panel, and (3) an optimized flight-weight fluid header panel termed the 'prototype.' A description of freeze-thaw thermal vacuum tests conducted on the feasibility VCHP was included. In addition, the results of ambient tests made on the feasibility fluid header are presented, including a comparison with analytical results. A thermal model of a fluid header heat pipe radiator was constructed and a computer program written. The program was used to make a comparison of the VCHP and fluid-header concepts for both single and multiple panel applications. The computer program was also employed for a parametric study, including optimum feeder heat pipe spacing, of the prototype fluid header.
This survey of supersonic combustion ramjet (scramjet) engine development in the United States covers development of this unique engine cycle from its inception in the early 1960's through the various programs currently being pursued and, in some instances, describing the future direction of the programs. These include developmental efforts supported by the U.S. Navy, National Aeronautics and Space Administration, and U.S. Air Force. Results of inlet, combustor, and nozzle component tests, free-jet engine tests, analytical techniques developed to analyze and predict component and engine performance, and flight-weight hardware development are presented. These results show that efficient scramjet propulsion is attainable in a variety of flight configurations with a variety of fuels. Since the scramjet is the most efficient engine cycle for hypersonic flight within the atmosphere, it should be given serious consideration in future propulsion schemes
A regenerable CO2 and humidity control system is presently being developed for potential use on Shuttle as an alternate to the baseline lithium hydroxide (LiOH) system. The system utilizes a sorbent material (designated 'HS-C') to adsorb CO2 and water vapor from the cabin atmosphere and desorb the CO2 and water vapor overboard when exposed to a space vacuum. Continuous operation is achieved by utilizing two beds which are alternately cycled between adsorption and desorption. This paper presents the significant hardware development and test accomplishments of the past year. A half-size breadboard system utilizing a flight configuration canister was successfully performance tested in simulated Shuttle missions. A vacuum desorption test provided considerable insight into the desorption phenomena and allowed a significant reduction of the Shuttle vacuum duct size. The fabrication and testing of a flight prototype canister and flight prototype vacuum valves have proven the feasibility of these full-size, flight-weight components.
A new hollow-glass microsphere insulation and a flexible stainless-steel vacuum jacket were demonstrated on a flight-weight cryogenic test tank, 1.17 m in diameter. The weight of the system is three times lighter than the most advanced vacuum-jacketed design demonstrated to date, a free-standing honeycomb hard shell with a multilayer insulation system (for a Space Tug application). Design characteristics of the flexible vacuum jacket are presented along with a model describing the insulation thermal performance as a function of boundary temperatures and emittance, compressive load on the insulation and insulation gas pressure. Test data are compared with model predictions and with prior flat-plate calorimeter test results. Potential applications for this insulation system or a derivative of this system include the cryogenic Space Tug, the Single-Stage-to-Orbit Space Shuttle, LH2 fueled subsonic and hypersonic aircraft, and LNG applications.
An optimized flight-weight prototype fluid-header panel (heatpipe radiator system) was tested in a vacuum environment over a wide range of coolant inlet temperatures, coolant flow rates, and environmental absorbed heat fluxes. The maximum performance of the system was determined. Results are compared with earlier data obtained on a smaller fluid-header feasibility panel, and computer predictions. Freeze-thaw tests are described and the change in thaw recovery time due to the addition of a low-freezing point feeder heat pipe is evaluated. Experimental panel fin-temperature distributions are compared with calculated results.
The author briefly describes why he thinks air-breathing propulsion merits serious consideration as an alternative or supplement to rocket propulsion for space shuttle missions. Several aspects of hypersonic ramjet technology are discussed which are indicative of the current state of development and of the compromises which are made in arriving at effective engine configuration concepts. Points of interest in the current NASA Hypersonic Research Engine Project are cited as to exemplify the actual development of a hydrogen-fueled, regeneratively cooled, flight-weight, dual-combustion mode hypersonic ramjet.
General objectives and plan directions are given for current program support in the following areas: (1) solar cells and arrays; (2) batteries and fuel cells; (3) thermoelectric, thermionic, and Brayton cycle conversion systems; (4) circuits and subsystems for the management and distribution of power; and (5) the interactions of the environment with the power system and the spacecraft. Particular emphasis is given to the electrochemical energy conversion storage portion of the program where efforts are directed to improving the energy density and life of nickel cadmium batteries, to validating flight-weight silver hydrogen cells, to promoting the safe use of lithium primary batteries, to completing the silver zinc batteries and the orbital transfer fuel cell technology, to increasing the capacity of space batteries, to and to evaluating new electrochemical concepts for very high energy density. The use of the fuel cell electrolyzer concept for energy storage in both the dedicated and the truly regenerative mode is also being investigated.
A flight-weight radiative and actively cooled honeycomb sandwich panel (RACP) was subjected to multiple cycles of both radiant and aerothermal heating. The 0.61 m by 1.22 m test specimen incorporated essential features of a full scale 0.61 m by 6.10 m RACP designed to withstand a heat flux of 136 kW/sq m. The panel consisted of heat shields, a thin layer of high temperature insulation, and an aluminum honeycomb sandwich panel with coolant tubes next to the sandwich skin. A 60/40 mass solution of ethylene glycol/water was used to cool the panel which successfully withstood a total of 3.5 hr of radiant heating and 137 sec exposure to an M = 6.6 test stream. Heat shield temperatures reached 1080 K (1945 deg R), and cooled-panel temperatures reached 382 K (687 deg R) midway between coolant tubes. Simulation of the full scale panel indicated that the full scale RACP would perform as expected. The tests revealed no evidence of coolant leakage or hot gas ingress which would seriously degrade the RACP performance.