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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Initial TCV operation with a baffled divertor

The Tokamak à Configuration Variable (TCV) tokamak is in the midst of an upgrade to further its capability to investigate conventional and alternative divertor configurations. To that end, modular and removable gas baffles have been installed to decrease the coupling between the divertor and the plasma core. The baffles primarily seek to suppress the transit of recycling neutrals to closed flux surfaces. A first experimental campaign with the gas baffles has shown that the baffled divertor remains compatible with a wide range of configurations including snowflake and super-X divertors. Plasma density ramp experiments reveal an increase of the neutral pressure in the divertor by up to a factor ×5 compared to the unbaffled divertor and thereby qualitatively confirm simulations with the SOLPS-ITER code that were used to guide the baffle design. Finally, together with a range of new and upgraded divertor diagnostics, the baffled TCV divertor is now used to validate divertor models for ITER and next step devices with particular emphasis on geometric variations.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Floating baffle to improve efficiency of liquid transfer from tanks

When liquid tank is full, baffle is held up against a stop on top of shaft to prevent restriction of flow from outlet. As tank is being emptied, baffle, floating on top of liquid surface, descends with liquid level toward outlet until it reaches its bottom stop. Baffle prevents gas pull-through until practically all liquid is emptied from tank.

Howard, F. S.↗

Design of a Novel Variable Geometry Divertor for Tokamaks

The divertor is a key component of fusion reactors, allowing exhaust of gas, impurities, and helium ash to preserve plasma purity. The divertor geometry strongly affects plasma performance, and it is designed to be compatible with different plasma shapes in present-day fusion experiments. Here, we present a novel concept for a variable geometry divertor, in which the divertor baffle tiles are reorientable by external actuation. Implementation of this concept in a medium-sized research tokamak would uniquely provide the flexibility to tailor divertor geometry to the plasma configuration and also enable study of the effect of divertor closure on plasma performance. To ensure compatibility with typical tokamak operations, the adjustable divertor must withstand the effects of significant mechanical and thermal stresses such as MW/m 2 -scale heat fluxes and large electromagnetic fields, e.g., disruption forces. The technological solutions for actuation mechanisms, cooling system, gas baffling and plasma-facing components are assessed. A functional reduced-scale model with movable outer divertor target baffle tiles is developed and the actuation mechanism is tested.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Calculations of combustion response profiles and oscillations

The theory and procedures for determining the characteristics of pressure oscillations in rocket engines with prescribed burning rate oscillations are presented. Pressure and velocity oscillations calculated using this procedure are presented for the Space Shuttle Main Engine (SSME) to show the influence of baffles and absorbers on the burning rate oscillations required to achieve neutral stability. Results of calculations to determine local combustion responses using detailed physical models for injection, atomization, and vaporization with gas phase oscillations in baffled and unbaffled SSME combustors are presented. The contributions of the various physical phenomena occurring in a combustor to oscillations in combustion response were determined.

Priem, Richard J.↗

Modeling impurity concentrations in liquid argon detectors

Impurities in noble liquid detectors used for neutrino and dark matter experiments can significantly impact the quality of data. We present an experimentally verified model for describing the dynamics of impurity distributions in liquid argon (LAr) detectors. The model considers sources, sinks, and transport of impurities within and between the gas and liquid argon phases. Measurements of oxygen concentrations in a 20-L LAr multi-purpose test stand are compared to calculations made with this model to show that an accurate description of the concentrations under various operational conditions can be obtained. A result of this analysis is a determination of Henry’s coefficient for oxygen in LAr. Additionally, these calculations also show that some processes have small effects on the impurity dynamics and excluding them yields a solution as a sum of two exponential terms. This solution provides a simple way to extract Henry’s coefficient with negligible approximation error. It is applied to the data and the Henry’s coefficient for oxygen in LAr is obtained as 0.84 +0.09 -0.05 , consistent with literature results. Finally, based on the analysis of the data with the model, we further suggest that, for a large liquid argon detector, barriers to flow (“baffles”) installed in the gas phase to restrict flow can help reduce the ultimate impurity concentration in the LAr.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗

Liquid Propellant Manipulated Acoustically

Fluids are difficult to manage in the space environment. Without gravity, the liquid and gas do not always remain separated as they do in the 1g environment of Earth. Instead the liquid and gas volumes mix and migrate under the influence of surface tension, thermodynamic forces, and external disturbances. As a result, liquid propellants may not be in a useable location or may even form a chaotic mix of liquid and gas bubbles. In the past, mechanical pumps, baffles, and a variety of specialized passive devices have been used to control the liquid and gas volumes. These methods need to be carefully tuned to a specific configuration to be effective. With increasing emphasis on long-term human activity in space there is a trend toward liquid systems that are more flexible and provide greater control. We are exploring new methods of manipulating liquids by using the nonlinear acoustic effects achieved by using beams of highly directed high-intensity acoustic waves.

Oeftering, Richard C.↗

Sodium Spray Would Speed Silicon Production

Production rate of solar-grade silicon in sodium/silicon tetrafluoride reactor increase by spray feed. Liquid-sodium droplet size is controlled by pressure of argon gas and by nozzle design. Baffle helps to prevent reactor opening from becoming clogged by reaction products.

Sancier, K. M.↗

Investigation of Damping Physics and CFD Tool Validation for Simulation of Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.↗

Validity of Miles Equation in Predicting Propellant Slosh Damping in Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.↗

Validity of Miles Equation in Predicting Propellant Slosh Damping in Baffled Tanks at Variable Slosh Amplitude

Determination of slosh damping is a very challenging task as there is no analytical solution. The damping physics involves the vorticity dissipation which requires the full solution of the nonlinear Navier-Stokes equations. As a result, previous investigations were mainly carried out by extensive experiments. A systematical study is needed to understand the damping physics of baffled tanks, to identify the difference between the empirical Miles equation and experimental measurements, and to develop new semi-empirical relations to better represent the real damping physics. The approach of this study is to use Computational Fluid Dynamics (CFD) technology to shed light on the damping mechanisms of a baffled tank. First, a 1-D Navier-Stokes equation representing different length scales and time scales in the baffle damping physics is developed and analyzed. Loci-STREAM-VOF, a well validated CFD solver developed at NASA MSFC, is applied to study the vorticity field around a baffle and around the fluid-gas interface to highlight the dissipation mechanisms at different slosh amplitudes. Previous measurement data is then used to validate the CFD damping results. The study found several critical parameters controlling fluid damping from a baffle: local slosh amplitude to baffle thickness (A/t), surface liquid depth to tank radius (d/R), local slosh amplitude to baffle width (A/W); and non-dimensional slosh frequency. The simulation highlights three significant damping regimes where different mechanisms dominate. The study proves that the previously found discrepancies between Miles equation and experimental measurement are not due to the measurement scatter, but rather due to different damping mechanisms at various slosh amplitudes. The limitations on the use of Miles equation are discussed based on the flow regime.

Yang, H. Q.↗

Electrostatically controlled heat shutter

A heat transfer assembly for conducting thermal energy is described. The assembly includes a hermetically sealed container enclosing a quantity of inert gas such as nitrogen. Two opposed walls of the container have high thermal conducting characteristics while the connecting walls have low thermal conducting characteristics. Electrodes are positioned adjacent to the high thermal conducing walls and biased relative to the conducting walls to a corona potential for creating an ionic gas wind which must contact the conducting walls to be neutralized. The contact of the gas molecules permits the maximum thermal energy transfer between the walls. Baffles can be positioned adjacent to the electrodes to regulate gas flow between the high thermal conducting surfaces.

Derr, L. J.↗

Liquid oxygen sloshing in Space Shuttle External Tank

This paper describes a numerical simulation of the hydrodynamics within the liquid oxygen tank of the Space Shuttle External Tank during liftoff. Before liftoff, the tank is filled with liquid oxygen (LOX) to approximately 97 percent with the other 3 percent containing gaseous oxygen (GOX) and helium. During liftoff, LOX is drained from the bottom of the tank, and GOX is pumped into the tank's ullage volume. There is a delay of several seconds before the GOX reaches the tank which causes the ullage pressure to decrease for several seconds after liftoff; this pressure 'slump' is a common phenomenon in rocket propulsion. When four slosh baffles were removed from the tank, the ullage gas pressure dropped more rapidly than in all previous flights. The purpose of this analysis was to determine whether the removal of the baffles could have caused the increased pressure 'slump' by changing the LOX surface dynamics. The results show that the LOX surface undergoes very high vertical accelerations (up to 5 g) and, therefore, splashing almost certainly occurs. The number of baffles does not affect the surface if the structural motion is assumed; but, the number of baffles may affect the structural motion of the tank.

Kannapel, M. D.↗

Low cost solar array project 1: Silicon material

The low cost production of silicon by deposition of silicon from a hydrogen/chlorosilane mixture is described. Reactor design, reaction vessel support systems (physical support, power control and heaters, and temperature monitoring systems) and operation of the system are reviewed. Testing of four silicon deposition reactors is described, and test data and consequently derived data are given. An 18% conversion of trichlorosilane to silicon was achieved, but average conversion rates were lower than predicted due to incomplete removal of byproduct gases for recycling and silicon oxide/silicon polymer plugging of the gas outlet. Increasing the number of baffles inside the reaction vessel improved the conversion rate. Plans for further design and process improvements to correct the problems encountered are outlined.

Jewett, D. N.↗

Engine systems analysis results of the Space Shuttle Main Engine redesigned powerhead initial engine level testing

Engineers regularly analyze SSME ground test and flight data with respect to engine systems performance. Recently, a redesigned SSME powerhead was introduced to engine-level testing in part to increase engine operational margins through optimization of the engine internal environment. This paper presents an overview of the MSFC personnel engine systems analysis results and conclusions reached from initial engine level testing of the redesigned powerhead, and further redesigns incorporated to eliminate accelerated main injector baffle and main combustion chamber hot gas wall degradation. The conclusions are drawn from instrumented engine ground test data and hardware integrity analysis reports and address initial engine test results with respect to the apparent design change effects on engine system and component operation.

Sander, Erik J.↗

Metering Baffle for Turbine-Blade Cooling

Mixing losses due to excessive film cooling reduced. Turbine blade or vane cooled by gas or liquid flowing through holes to exterior airfoil surface. Metering baffle inside airfoil controls flow to each row of cooling holes. Resulting surface-film flow keeps airfoil cool enough to operate in high-heat, high pressure turbines.

Moore, R.↗

Plasma Wakes from the Baffle Scanning Mechanism on a LEO Mass Spectrometer

The Modular Spectrometer for Atmosphere and Ionosphere Characterization (MoSAIC) is a Quadrupole Mass Spectrometer (QMS) which will fly on NASA's Geospace Dynamics Constellation (GDC) mission in low Earth orbit (LEO), providing measurements of neutral and ionized gas density, temperature, composition, and wind/drift. MoSAIC includes a Baffle Scanning Mechanism (BSM) which periodically sweeps in front of the QMS aperture, enabling determination of the ion temperature and cross-track velocity. Accurate knowledge of the plasma wake formed by the BSM is critical for accurate determination of these quantities. We conduct particle-in-cell (PIC) simulations modeling the interactions between the baffle and plasma across the full range of ion densities, temperatures, and flow speeds GDC is expected to encounter. We discuss the wake physics and present an empirical model which can be implemented in the MoSAIC data analysis process to determine the relevant ion quantities.

mass spectrometer↗

A method of determining combustion gas flow

Zirconium oxide coating enables the determination of hot gas flow patterns on liquid rocket injector face and baffle surfaces to indicate modifications that will increase performance and improve combustion stability. The coating withstands combustion temperatures and due to the coarse surface and coloring of the coating, shows the hot gas patterns.

Bon Tempi, P. J.↗