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At least 19 records

Analysis of Gas Samples Taken from the High Burnup Demonstration Cask

The High Burn-Up Demonstration Project was recently initiated by the Department of Energy (DOE) to evaluate the effects of fuel drying and long term dry storage on high burn-up spent nuclear fuel. As part of the project, samples of the He backfill gas were collected 5 hours, 5 days, and 12 days after completion of drying. The samples provide information on the state of the fuel at closure, and on the environment within the cask. At Sandia National Laboratories, the samples were analyzed by gamma-ray spectroscopy to quantify fission product gases and by gas mass spectrometry to quantify bulk and trace gases; water content was measured via humidity probe. Gamma-ray spectroscopy results indicated no detectible 85 Kr, indicating no failed fuel rods were present after drying. Mass spectrometry indicated build-up of CO 2 to 930 ppmv over two weeks, attributed to oxidation of organic compounds (possibly vacuum grease or vacuum pump oil) within the cask. H 2 , generated by either radiolysis or metal corrosion, also increased up to —500 ppmv. Water contents in the cask were higher than anticipated, increasing to —17,400 ppmv ±10% after 12 days. Measuring water content proved challenging, and possible improvements to the method for future analyses are proposed.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

SECARB Geochemical Data

Hydrotest, gas composition, injection fluid, mass spectrometer, and U-tube gas sample analysis data gathered during SECARB project at Cranfield oil site in Mississippi. Geochemical data collected as part of geologic characterization phase of SECARB. Associated Publications: Lu, J., Cook, P. J., Hosseini, S. A., Yang, C., Romanak, K. D., Zhang, T., Freifeld, B. M., Smyth, R. C., Zeng, H., and Hovorka, S. D., 2012, Complex fluid flow revealed by monitoring CO 2 injection in a fluvial formation: Journal of Geophysical Research, v. 117, B03208, doi:10.1029/2011JB008939. Lu, J., Kharaka, Y. K., Thordsen, J. J., Horita, J., Karamalidis, A., Griffith, C., Hakala, J. A., Ambats, G., Cole, D. R., Phelps, T. J., Manning, M. A., Cook, P. J., and Hovorka, S. D., 2012, CO 2 -rock-brine interactions in Lower Tuscaloosa Formation at Cranfield CO2 sequestration site, Mississippi, U.S.A.: Chemical Geology, v. 291, p. 269-277. Yang, C., Hovorka, S. D., Treviño, R. H., and Delgado-Alonso, J., 2015, Integrated framework for assessing impacts of CO 2 leakage on groundwater quality and monitoring-network efficiency: case study at a CO 2 enhanced oil recovery site: Environmental Science &Technology, v. 49, p. 8887–8898, doi:10.1021/acs.est.5b01574.

carbon capture and storage↗

Sister Rod Destructive Examinations (FY23) Appendix D: Fission Gas, Fuel Burnup, and Fuel Isotopic Measurements

As a part of DOE NE High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 GWd/MTU) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called sister rods or sibling rods, are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin (LT) Zirc-4, ZIRLO, and M5. The DEs are being conducted to obtain a baseline of the HBU rod’s condition before dry storage and are focused on understanding overall SNF rod strength and durability. Composite fuel and defueled cladding will be tested to derive material properties. Although the data generated can be used for multiple purposes, one primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and subsequent disposition. This appendix documents the status of the ORNL Phase 1 DE activities related to fission gas sample analysis, fuel burnup analysis, and fuel isotopic analysis of selected sister specimens in Phase 1 of the sister rod test program.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

High pressure, high flow rate batch mixing apparatus for high throughput experiments

An automated, high pressure, high flow rate batch mixing apparatus has been designed and constructed for rapid, stable, and repeatable mixing of multiple gases and vapors. The apparatus operates as an intermittent batch mixer with cycles of topping off fresh mixture to maintain pressure in an accumulator tank until consumed in an experimental apparatus. At high duty cycles, the apparatus can also function at steady state. This style of mixing is suitable for experiments such as high repetition rate shock tubes and other devices with intermittent flow demands. It is compact and portable, facilitating use in locations such as synchrotron light sources. The entire apparatus is heated to permit the mixing of vapors from species with low volatilities. The apparatus is fully automated and runs for extended periods with the only intervention being to refresh reagent supplies. Here, the accuracy and repeatability of the apparatus were verified by periodic gas sampling and analysis with gas chromatography. Multi-component mixtures spanning a wide range of complexity, dilution, and volatility of constituents have been prepared. The compositions of the majority of the mixture were found to be stable over several filling cycles, repeatable, and with the proper calibration of set-point conditions, accurate. Challenges were encountered preparing a mixture from multi-component liquids, and potential solutions are discussed.

47 OTHER INSTRUMENTATION↗

Sister Rod Destructive Test Results (FY19)

This report documents work performed under the Spent Fuel and Waste Disposition, Spent Fuel and Waste Science and Technology program for the US Department of Energy (DOE) Office of Nuclear Energy (NE). This work was performed to fulfill Level 2 Milestone M2SF-19ORO010201026 within work package SF-19OR01020102 and is an update to the work reported in M2SF-19OR010201028 and M3SF-19OR010201027. The document incorporates comments received with respect to the previous reports and incorporates additional test results. As a part of the US Department of Energy (DOE) Office of Nuclear Energy (NE) High Burnup Spent Fuel Data Project, Oak Ridge National Laboratory (ORNL) is performing destructive examinations (DEs) of high burnup (HBU) (>45 gigawatt days per metric ton uranium) spent nuclear fuel (SNF) rods from the North Anna Nuclear Power Station operated by Dominion Energy. The SNF rods, called the “sister rods,” are all HBU and include four different kinds of fuel rod cladding: standard Zircaloy-4 (Zirc-4), low-tin Zircaloy-4 (LT Zirc-4), ZIRLO ® , and M5 ® . The DEs are being conducted to obtain a baseline of the HBU rod’s condition prior to dry storage and are focused on understanding overall SNF rod strength and durability. Both composite fuel and empty cladding will be tested to derive material properties. While the data generated can be used for multiple purposes, a primary goal for obtaining the post-irradiation examination data and the associated measured mechanical properties is to support SNF dry storage licensing and relicensing activities by (1) addressing identified knowledge gaps and (2) enhancing the technical basis for post-storage transportation, handling, and consolidation activities. This report documents the status of the ORNL Phase I DEs of 8 sister rods and outlines the DE tasks performed and the data collected to date, as guided by the sister rod test plans. The DEs are performed using a phased approach, and the Phase 1 DEs being performed at ORNL include: • full-length rod heat treatments (FHT) of 3 selected sister rods to examine the effects of temperatures reached during dry storage preparation, • rod internal pressure and void volume measurements of the 3 FHT rods and 3 corresponding baseline rods, as well as 2 additional rods selected for depressurization/gas transmission tests and fatigue lifetime tests, • fission gas sampling and analysis, • depressurization and gas transmission tests, • rough segmentation of the selected rods for mechanical tests and rod characterization, • fuel sampling and burnup analysis, • metallography, • cladding total hydrogen measurements, • mechanical testing, including fatigue lifetime (CIRFT), four-point bend, axial tension, microhardness, ring compression, and burst tests. Table S-1 provides a summary of the DE status. The mechanical testing will be performed using fueled segments and is expected to complement previous and current mechanical test results using defueled cladding segments.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Plasma exposures of a high-conductivity graphitic foam for plasma facing components

The plasma-surface interactions from samples of high-conductivity graphitic foam biased to 120 V and placed in 6–8 eV deuterium plasmas with densities as high as 10 19 m -3 were investigated at the PSI-2 linear plasma device in Jülich. Graphitic foam-plasma interactions were also studied at the Wendelstein 7-X (W7-X) stellarator in Greifswald by exposure to hydrogen and helium plasmas using the Jülich multi-purpose manipulator. The purpose was to explore the possibility of using the material in a plasma facing component, and initial results were encouraging. In W7-X, no measurable erosion or cracking was observed. The PSI-2 samples received a deuterium fluence of 5 × 10 25 m -2 resulting in an average erosion of 43 µm or about 5 mg per sample. Residual gas analysis (RGA) data were acquired to monitor sample outgassing. Laser-induced Breakdown Spectroscopy (LIBS) was used to measure deuterium retention in the porous foam. After exposure, the surfaces were characterized with scanning electron microscopy, energy dispersive x-ray analysis and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The graphitic foam has a thermal conductivity as high as 287 W/mK and is considered as a replacement to more exotic carbon fiber composites such as SepCarb NB31 or isotropic graphites like ATJ that are no longer produced but used in present-day tokamak experiments. Actively cooled monoblocks were made from the foam and underwent extensive materials characterization including infrared response studies at Oak Ridge National Laboratory. This material is under consideration for the proposed actively-cooled W7-X divertor scraper element.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗

Innovative approach to counterfeit and noncompliant refrigerant detection: A cost-effective, portable solution

The increasing prevalence of counterfeit and incompatible refrigerants presents significant risks to Heating, Ventilation, Air Conditioning, and Refrigeration (HVAC&R) systems, including compromised equipment performance, safety hazards, and non-compliance. This article details the development of a novel, cost-effective, and portable detection device designed to accurately verify refrigerants. The device utilizes a controlled gas sampling and analysis system within a sealed chamber, ensuring precise measurements while maintaining safety through a purging mechanism. The system features a high-sensitivity sensor integrated with an onboard control module that analyzes gas composition in real-time, providing feedback within a 2-minute duration. Laboratory validation demonstrated the device’s high accuracy (>95 % based on correct identification of compliant vs. non-compliant blends) in detecting unauthorized refrigerant blends. The projected cost of the product stands at ∼ $150, based on the retail pricing of individual components. Laboratory validation demonstrated the device’s high accuracy (>95 % for composition identification, 100 % rejection of tested counterfeit/incorrect blends) in detecting unauthorized refrigerant blends with a response time <2 min. The device correctly identified authentic R-454A/B/C blends and reliably rejected R-407F and closely related counterfeit mixtures. Key advantages include affordability, ease of use, rapid response time, and compatibility with a wide range of refrigerants. This solution supports compliance with regulatory frameworks, enhances safety in HVAC&R operations, and mitigates the risks associated with counterfeit refrigerants.

Counterfeit refrigerants↗

A Novel, Low-Cost, Portable Device for Counterfeit and Noncompliant Refrigerant Detection

The increasing prevalence of counterfeit refrigerants presents significant risks to Heating, Ventilation, Air Conditioning, and Refrigeration (HVACR) systems, including compromised equipment performance, safety hazards, and environmental non-compliance. This report details the development of a novel, cost-effective, and portable detection device designed to accurately identify counterfeit refrigerants. The device utilizes a controlled gas sampling and analysis system within a sealed chamber, ensuring precise measurements while maintaining safety through a purging mechanism. The system features a high-sensitivity sensor integrated with an onboard control module that analyzes gas composition in real-time, providing users with clear visual indicators for refrigerant authenticity.Laboratory validation demonstrated the device’s high accuracy (exceeding 95%) in detecting unauthorized refrigerant blends. Key advantages include affordability, ease of use, rapid response time, and compatibility with a wide range of refrigerants. This solution supports compliance with regulatory frameworks such as the American Innovation and Manufacturing (AIM) Act, enhances safety in HVACR operations, and mitigates the risks associated with counterfeit refrigerants. Future developments will focus on expanding refrigerant detection capabilities, integrating machine learning for enhanced accuracy, implementing cost-reduction strategies to improve accessibility and market adoption, and optimizing system packaging for enhanced field portability.

99 GENERAL AND MISCELLANEOUS↗

A Novel, Low-Cost, Portable Device for Counterfeit and Noncompliant Refrigerant Detection

The increasing prevalence of counterfeit refrigerants presents significant risks to Heating, Ventilation, Air Conditioning, and Refrigeration (HVACR) systems, including compromised equipment performance, safety hazards, and environmental non-compliance. This report details the development of a novel, cost-effective, and portable detection device designed to accurately identify counterfeit refrigerants. The device utilizes a controlled gas sampling and analysis system within a sealed chamber, ensuring precise measurements while maintaining safety through a purging mechanism. The system features a high-sensitivity sensor integrated with an onboard control module that analyzes gas composition in real-time, providing users with clear visual indicators for refrigerant authenticity. Laboratory validation demonstrated the device’s high accuracy (exceeding 95%) in detecting unauthorized refrigerant blends. Key advantages include affordability, ease of use, rapid response time, and compatibility with a wide range of refrigerants. This solution supports compliance with regulatory frameworks such as the AIM Act, enhances safety in HVACR operations, and mitigates the risks associated with counterfeit refrigerants. Future developments will focus on expanding refrigerant detection capabilities, integrating machine learning for enhanced accuracy, implementing cost-reduction strategies to improve accessibility and market adoption, and optimizing system packaging for enhanced field portability.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Consequence Analysis of Residual Water in a Storage Canister - 20484

Recent observations from projects sponsored under the DOE-Nuclear Energy Spent Fuel and Waste Disposition campaign show that residual free water, well above the 0.4 gm-moles that correspond to a 3 torr rebound pressure after a 30-minute hold following prototypic drying, may remain within SNF canisters used for long-term dry storage. Specifically, experimental observations in an Integrated Research Project showed subzero temperatures and a local pocket of frozen water in a mockup fuel assembly subjected to an industry practiced drying process. In gas sampling and analysis from the High Burnup (HBU) Demonstration project, using a fully loaded and dried SNF canister, indicated presence of 100 g of residual water had remained in the canister. The effects of residual water in terms of potential adverse impacts on the condition of the SNF and the canister internals during long-term dry storage has been rigorously evaluated to address inadvertent residual water contents. The impact of residual water on the fuel and canister internals, with a focus on the oxidation of the cladding and of postulated exposed (breached-clad) fuel, were evaluated using an integrated set of time-dependent environmental conditions with semi-empirical materials oxidation models. An 'integration model,' with coupled sub-models, developed and previously used by the Center for Nuclear Waste Regulatory Analysis (CNWRA), was applied and expanded with improved sub-models for water radiolysis, and for cladding and fuel oxidations. Cladding oxidation models for various alloys were developed using the rate constants for various cladding alloys in the dry storage temperature range. A burnup-dependent fuel oxidation model was developed; it accounted for inhibition effect of fission products on fuel oxidation rates. The potential for extension of the initial breach flaw (1 mm hole) was evaluated by two separate mechanics criteria. In the first case, a critical cladding strain criterion was used. In the second case, a critical stress intensity was used to evaluate stability of a planar axial flaw postulate. A failure condition exists when a sufficient amount of fuel oxidation (at the postulated breached-clad location) causes fuel pellet swelling to load the cladding to meet a mechanics criterion for flaw extension. The integration model's results provide the following insights. The radiolysis-generated oxygen is consumed with a partitioning between the cladding and the fuel. The extent of cladding oxidation is no more than 2 μm additional consumption of the cladding metal even with 10 moles of residual water, indicating that changes in cladding conditions due to water are expected to be negligible. The conditions for cladding failure (breach opening size extension) directly correlates with the extent of fuel oxidation. Fuel oxidation significant to extend the breach could occur even with 5.5 moles of residual water. The results indicate that fuel oxidation vis-a-vis cladding oxidation is more likely under a higher radiation field, i.e., when radiolytic decomposition of the residual water occurs in few years compared to several decades, and that the conditions to cause failure are increased with fuel and cladding temperatures approaching the peak storage temperature limit of 400 deg. C. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

An Analysis of Abandoned Oil Well Characteristics Affecting Methane Emissions Estimates in the Cherokee Platform in Eastern Oklahoma

Anthropogenic activities increase methane emissions, contributing to greenhouse gas levels and adversely affecting the environment. Abandoned oil and gas wells potentially leak methane, but data are limited. We analyze methane emissions from abandoned wells (n = 179) in the Cherokee Platform in Oklahoma, a previously unaccounted basin, and compare emissions factors (EFs) to those in the Greenhouse Gas Inventory. We compare the contribution of various characteristics to the propensity for leakage. Higher emissions were observed with shallower wells and with unplugged wells. Plugged wells (n = 20) had an average EF of 96 ± 429 g/day and 65 ± 294 g/day for unplugged wells (n = 159). The majority of wells had no detectable leak. We calculated ethane EFs based on geochemical analysis of gas samples, finding higher EFs for unplugged (1.2 ± 5.5 g/day) versus plugged (0.9 ± 4.6 g/day) wells. The data indicate that in addition to the location of abandoned wells, physical characteristics are necessary to consider in estimating methane emissions.

58 GEOSCIENCES↗

Off-Gas Condensate and Cast Stone Analysis Results

A sample of off-gas condensate produced during a demonstration test of the direct-feed low-activity waste (DFLAW) Radioactive Waste Test Platform using waste retrieved from Hanford storage tank AP-105 waste was analyzed for major cations, anions, total cyanide, Resource Conservation and Recovery Act (RCRA) metals, selected radionuclides, and selected organic compounds. The remaining off-gas condensate was concentrated through evaporation and then used to produce Cast Stone waste forms. After the solid waste forms cured for 28 days, U.S. Environmental Protection Agency (EPA) Method 1311 (EPA 1992) Toxicity Characteristic Leach Procedure (TCLP) tests were conducted on two samples. The TCLP leachates were analyzed for RCRA metals, fluoride, and total cyanide. These chemical analyses were conducted to collect data on the waste form performance and to determine if the waste form will meet the disposal requirements of the Waste Control Specialists LLC (WCS) Federal Waste Disposal Facility (FWF) in Texas (WCS 2015) and the Integrated Disposal Facility at Hanford. The radionuclide results in the off-gas condensate were used to estimate concentrations in the Cast Stone waste forms; these estimates were then compared to Class C limits (30 TAC 336.362 Appendix E). With the possible exception of U-232, all measured radionuclides were determined to be below their respective Class C limits. Inductively coupled plasma-mass spectrometry (ICP-MS) was used to measure most of the radionuclides. It is not possible to differentiate the isotope measured at mass 232 between U 232 and Th-232 by mass spectroscopy. Class C limit comparisons were made by assuming two maximum possible scenarios; one in which all the isotope at mass 232 occurred as Th-232, and another assigning the entire mass contribution to U-232. If the isotope at mass 232 is all Th-232 then the waste form is well below its Class C limit; however, if the isotope at mass 232 is all U-232, then the Class C limit would be exceeded by more than a factor of 8. A chemical procedure to separate uranium from thorium followed by reanalysis by ICP-MS would be required to resolve this issue. A similar issue occurs at mass 238, which could be U-238 or Pu-238; however, in this case Pu-238 can be ruled out as a contributor to the isotope measured at mass 238 for the following reasons. Pu-238 has a half-life of 87.7 years and its daughter product (U-234) has a half-life of 2.5 × 105 years and a measured concentration of < 0.002 µg/L. If significant concentrations of Pu-238 were present in this waste, then the amount of measurable U 234 would have increased over the decades of storage in the Hanford tanks. Because this was not observed, it is concluded that the isotope measured at mass 238 is all U-238. A total of 68 organic compounds were targeted for analysis in the off-gas condensate. Of these compounds, only nine were measured above their respective minimum reportable concentration. These compounds were acenaphthene, acetone, n-butyl alcohol, p,p’-DDT, methyl ethyl ketone, nitrobenzene, o nitrophenol, pyridine, and toluene. Of the detectable compounds, only acenaphthene, acetone, o nitrophenol, and pyridine were above wastewater standards (40 CFR 268.48 - Universal Treatment Standards). None of the organic compounds exceeded the non-wastewater standards (40 CFR 268.48 - Universal Treatment Standards). Analysis of the TCLP leachates from the Cast Stone waste forms indicated that none of the analytes exceeded the Universal Treatment Standard and, in general, all were well below the standards.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Conversion kinetics of container glass batch melting

Abstract Understanding the batch‐to‐glass conversion process is fundamental to optimizing the performance of glass‐melting furnaces and ensuring that furnace modeling can correctly predict the observed outcome when batch materials or furnace conditions change. To investigate the kinetics of silica dissolution, gas evolution, and primary foam formation and collapse, we performed X‐ray diffraction, thermal gravimetry, feed expansion tests, and evolved gas analysis of batch samples heated at several constant heating rates. We found that gas evolving reactions, foaming, and silica dissolution depend on the thermal history of the batch in a similar manner: the kinetic parameters of each process were linear functions of the square root of the heating rate. This kinetic similarity reflects the stronger‐than‐expected interdependence of these processes. On the basis of our results, we suggest that changes in furnace operating conditions, such as firing or boosting, influence the melting rate less than what one would expect without consideration of batch conversion kinetics.

Ueda, Nanako↗

G-LiHT Campaign Leaf Sample details & photos, March 2017: Puerto Rico

This data package includes details of leaves sampled for leaf spectra and chemistry from 5 sites in Puerto Rico, in March of 2017. Sunlit canopy and shaded leaves of 66 species were collected. Data for each sample includes species, leaf age, type of analysis (spectroscopy, gas exchange, chemistry), sample number and sample photographs. The data package includes a spreadsheet with sample information and a zip file of photographs (1.6 GB). This data was collected as part of the 2017 BNL–G-LiHT leaf spectra campaign. See related datasets for leaf spectral reflectance and transmittance, leaf mass area (LMA), and leaf chemistry. Note that leaf sample details are also included in related datasets.

54 ENVIRONMENTAL SCIENCES↗