NASA NTRS2023
Recently developed FeNi-based metal amorphous nanocomposites (MANCs) used in high-speed motors (HSMs) exhibit reduced eddy current losses while maintaining good mechanical properties and glass-forming abilities. Magnetic anisotropy in (Fe 70 Ni 30 ) 80 Nb 4 B 14 Si 2 amorphous magnetic ribbon (AMR) in the as-cast state and upon conventional (T CA ) and strain (T SA ) annealing heat treatment is investigated. From ribbon samples in as-cast condition, quenched in stress from planar flow casting (PFC) induced as-cast curvature derived uniaxial magnetic anisotropy. Stress relief by conventional furnace annealing at T CA > 350 °C achieved isotropic properties in the bulk. Annealing about the primary crystallization temperature, T CA ~ 450 °C, resulted in the formation of both FCC and BCC nanocrystallites and evolution to isotropic bulk magnetic properties confirming the random anisotropy model. In samples strain annealed at T SA = 440 °C at various tensions, relatively large controlled induced uniaxial anisotropy is achieved. The largest magnetic anisotropy occurs in annealing under the stress of 250 MPa yielding an anisotropy field of 7.1 x 10 4 A/m. Surface anisotropy observed by MOKE differs from bulk anisotropy due to image contrast from closure domains. Epoxy coatings are important for improved bonding, mechanical properties, and resistivity in tape-wound MANC cores for HSMs. Using a sessile droplet method, the equilibrium contact angle of an epoxy droplet on a tensile stress annealed MANC exhibits stress dependent surface energies. Anisotropic wetting in FeNi-based MANC heat treated at T CA = 440 °C mimics surface magnetic anisotropy observed by MOKE.