Hot-wire apparatus for measurement of transpiration effects on heat-transfer coefficients progress report
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The laboratory instruments, which we often constructed with makeshift means, gave encouraging results and showed that they could satisfactorily meet the required conditions. By limiting ourselves to the employment of hot wires of 0.05 mm (0.002 in.) diameter, we obtained instruments which faithfully followed all the wind fluctuations of over 0.1 second and even much more rapid variations without any very great error.
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A thorough understanding of the turbulent flow movements cannot be arrived at from investigations of the temporal mean values of the flows alone. Study of the fluctuation phenomena themselves is indispensable. Thus turbulence research entered a new promising stage when investigators started performing fluctuation measurements and basing theories on those measurements. The investigations of fluctuations carried out so far refer almost exclusively to the so-called isotropic turbulence. It represents a damping phenomenon; it is the simplest type of turbulence where merely the longitudinal fluctuations need to be measured. However, it is precisely nonisotropic turbulence which involves the most essential problem of the turbulent exchange movement and the turbulent apparent friction. Investigation of nonisotropic turbulence requires measurement of longitudinal and transverse fluctuations.
Flow across tube banks was investigated by surveys of total dynamic and static pressure by visualization of the flow through the use of titanium tetrachloride smoke, by thermocouple surveys of heated tubes, and by hot-wire surveys of both heated and unheated tubes. It was found that turbulence increased as the depth of the bank increased and that the broad wake behind each tube affected flow over the succeeding tubes.
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The hot-wire anemometer suggests itself as a promising method for measuring the fluctuating air velocities found in turbulent flow. The only obstacle is the presence of a lag due to the limited energy input which makes even a fairly small wire incapable of following rapid fluctuations with accuracy. This paper gives the theory of the lag and describes an experimental arrangement for compensating for the lag for frequencies up to 100 or more per second when the amplitude of the fluctuation is not too great. An experimental test of the accuracy of compensation and some results obtained with the apparatus in a wind-tunnel air stream are described. While the apparatus is very bulky in its present form, it is believed possible to develop a more portable arrangement. (author)
Investigations of strengths of hot wires at high velocities were conducted with platinum, nickel, and tungsten at approximately 200 Degrees Celcius hot-wire temperature. The results appear to disqualify platinum for velocities approaching the sonic range; whereas nickel withstands sound velocity, and tungsten may be used for supersonic velocities under standard atmospheric conditions. Hot wires must be supported by rigid prolongs at high velocities to avoid wire breakage. Resting current measurements for constant temperature show agreement with King's relation.
Measurements were made of the circulation about the rectangular tip of a short-span airfoil passing through an artificial gust of known velocity gradient. A Clark Y airfoil of 30-centimeter chord was mounted on a whirling arm and moved at a velocity of 29 meters per second over a vertical gust with a velocity of nearly 7 meters per second. Flow angles were measured with a hot-wire apparatus. The rate at which the lift at the tips of a wing entering a gust is realized was found to be in satisfactory agreement with that predicted on the basis of the two-dimensional theory of von Karman and Sears.
The results of an experimental investigation of a turbulent boundary layer with zero pressure gradient are presented. Measurements with the hot-wire anemometer were made of turbulent energy and turbulent shear stress, probability density and flattening factor of u-fluctuation (fluctuation in x-direction), spectra of turbulent energy and shear stress, and turbulent dissipation. The importance of the region near the wall and the inadequacy of the concept of local isotropy are demonstrated. Attention is given to the energy balance and the intermittent character of the outer region of the boundary layer. Also several interesting features of the spectral distribution of the turbulent motions are discussed.
This report describes recent improvements in the design of the equipment associated with the hot-wire anemometer for the measurement of fluctuating air speeds in turbulent air flow, and presents the results of some experimental investigations dealing with the response of the hot wire to speed fluctuations of various frequencies. Attempts at measuring the frequency of the fluctuations encountered in the Bureau of Standards' 54-inch wind tunnel are also reported. In addition, the difficulties encountered in the use of such apparatus and the precautions found helpful in avoiding them are discussed.
A circuit for a hot-wire anemometer for the measurement of fluctuating flow is presented in the present report. The principal elements of the circuit are a Wheatstone bridge, one branch of which is the hot wire; and an electronic amplifier and a current regulator for the brief current which in combination maintain the bridge balance constant. Hence the hot wire is kept at practically constant resistance and temperature, and the time lag caused by thermal inertia of the wire is thereby reduced. Through the addition of a nonlinear amplifying stage the reading of the instrument has been rendered proportional to the velocity. A discussion of certain characteristics of the circuit and the results of related calibrating tests are given.
The Delivery Environments Testbeds to Reduce Uncertainty in Simulations and Tests (TRUST) project is a broad project intended to analyze simplified problems experimentally and with modeling and simulation. The purpose of analyzing these simplified problems is to extend solution methods to more complex problems, as well as understand deficiencies and gaps in knowledge of methods currently used in more complex analyses. The TRUST project encompasses several smaller testbeds intended to isolate individual phenomena. The testbed under consideration in this report is the Sensors in Environments: Thermocouples testbed. In previous years, the purpose of this testbed was to quantify uncertainty of thermocouple sensors. To accomplish this, an aluminum plate was placed in a thermal chamber and subject to various types of thermal loading. Thermocouples were placed in various locations on the aluminum plate in various configurations (e.g., embedded in the plate, placed under Kapton tape), and an effort was made to quantify uncertainty in these measurements. Finite element simulations were performed to investigate how sensitive these measurements were to parameters such as the boundary conditions on the plate and material properties. However, a fundamental source of uncertainty in this analysis was the convective heat transfer from the plate. Convective heat transfer is a complex physical phenomenon comprised of a number of interacting sub-processes and is difficult to predict accurately a priori. As such, the main purpose of this testbed in FY25 was to better understand, both experimentally and numerically, the convective heat transfer from the plate. This is a highly applicable problem to several more complex problems, as convective heat transfer occurs in nearly all problems where a body is moving through air. Numerically, this required a two-step approach. First, the air flow in the thermal chamber was in vestigated using computational fluid dynamics. The commercial solver Fluent was used to perform these simulations. From these simulations, a heat transfer coefficient over the surface of the plate was calculated. This heat transfer was then used as boundary conditions for finite element heat transfer simulations within the plate, which were performed using Abaqus. Significant effort was devoted to automating the handoff between these two solvers. Experimentally, previous thermocouple results in the plate were used to validate the time-dependent thermal profiles produced from Abaqus. Further experimental efforts were performed both to help validate the Fluent simulations and to inform its boundary conditions. For example, hot-wire anemometers were used to measure the velocity in the chamber, which would be particularly useful in understanding the chamber inlet velocity. Thermocouple measurements were also taken in the chamber, instead of only on the plate, to serve as validation evidence for the Fluent simulations. Numerical results showed that the Fluent to Abaqus workflow matched previous plate thermocouple measurements well. This type of handoff is useful for more complex experiments, or those that are not able to be examined in as great of detail as this testbed, as it was performed without any experimental input. Experimental results, however, were more mixed. The anemometers proved unreliable, with inconsistent measurements across all anemometers, even at locations that were nearly identical. On the other hand, the thermocouples provided a relatively rich view of the temperature field in the chamber.
The desirability of a quantitative measure of turbulence is emphasized, and a possible method of attack on the problem is discussed. Data are presented to show that the hot-wire anemometer has possibilities as an instrument for measuring turbulence. An apparatus consisting essentially of two hot wire, one parallel to the air flow and one at right angles to it, is suggested.
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The boundary layer of an elliptic cylinder of major and minor axis 11.78 and 3.98 inches, respectively, was investigated in air stream in which the turbulence could be varied. Conditions were arranged so that the flow was two-dimensional with the major axis of the ellipse parallel to the undisturbed stream. Speed distributions across the boundary layer were determined with a hot-wire anemometer at a number of positions about the surface for the lowest and highest intensities of turbulence, with the air speed in both cases sufficiently high to produce a turbulent boundary layer over the downstream part of the surface. The magnitude and the frequency of the speed fluctuations in the boundary layer were also measured by the use of the conventional type of hot-wire turbulence apparatus. Stream turbulence was found to affect both the nature of transition from laminar to turbulent flow in the layer and the position on the surface at which transition occurred. Transition was then investigated in detail with stream turbulence of several different scales and intensities.
Surveys were made through a turbulent boundary layer on a flat plate by means of a pitot probe, an x-ray densitometer, and hot-wire and cold-wire probes. Results from these surveys were analyzed to determine (a) the reliability of the basic data and hence the methods by which they were obtained, and (b) how well the actual distributions of properties in the boundary layer compare with those commonly assumed in semiempirical and theoretical analyses. All surveys were made at the same longitudinal station on the flat plate. The tests were conducted in a an 8- by 8-inch supersonic nozzle. The free-stream Mach number was 3.03 and the Reynolds number was approximately 210,000 based on boundary-layer thickness.
Distortion in additive manufacturing (AM) remains a barrier to its adoption in precision industries. Baseplate warpage is one such issue which compromises the feasibility of post-process precision machining. The restriction to thermal contraction of the deposited part, imposed by the baseplate, generates bending moments, that in turn causes warpage. A novel distortion mitigation strategy using baseplates with integrated compliant features, which enables thermal contraction of the build is presented. Six unique design concepts are evaluated, including a solid reference, using two deposition geometries. A laser, hot-wire, directed energy deposition (DED) process is used to deposit a symmetric cylindrical part (C-part) and a T-shaped asymmetric part (T-part). Flatness deviation of baseplates is measured using structured light 3D scanning. Measurements reveal a reduction in net flatness deviation of 58.8% for the C-part and 40.9% for the T-part, compared to the solid reference. While most designs yielded reductions exceeding 30% and 20% for the C- and T-parts, respectively, one configuration resulted in increased deviation. Finite element (FE) simulations are performed to elucidate the underlying mechanisms affecting distortion of compliant baseplates during DED. Despite variations between predictions and measurements, agreement in the general trend is observed. It also revealed that initial flatness errors in baseplates significantly affect its deviation during deposition. Predictions indicate that compliant features significantly affect the thermal distribution as well as the evolution of flatness deviation in the baseplate during deposition. Notably, one design exhibited a reduction in distortion during cooling, following its initial increase during deposition. FE predictions show a maximum reduction of 60.9% and 38.8% in net flatness deviation for the C- and T-parts, respectively. The performance of compliant baseplates is found to be governed by both its the thermal and mechanical characteristics, which are crucial factors to be considered during design.