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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

Neutronic design and fuel cycle analysis of a fluoride salt-cooled High Temperature Reactor (FHR)

The Fluoride salt-cooled High temperature Reactor (FHR) is a new Gen IV reactor concept that can operate under near atmospheric pressure circumstances and further enhance the inherent safety. In this study, an FHR core design with 165 megawatts of thermal output (MWth) is proposed. The reactor core employs tri-structural-isotropic (TRISO) particle fuel within prismatic graphite blocks as the basic fuel form, FLiBe (2 {sup 7}LiF-BeF{sub 2}) as the primary coolant, and a three-batch fuel cycle scheme. Sensitivity analyses on various parameters were performed to optimize the cycle length and neutronic parameters. The fuel cycle of this core design was evaluated in detail from 4 aspects: cycle length, power peaking factor (PPF), discharge burnup, and temperature coefficient. It was found that larger fuel channel pitch (FCP) would have a relatively harder neutron spectrum, and yield relatively longer cycle length, lower, better fuel temperature coefficient (FTC), and moderator temperature coefficient (MTC). In addition, burnable poison (BP), Er{sub 2}O{sub 3}, can effectively reduce PPF, hold down the multiplication factor, and more importantly it can improve the MTC. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2018

Carburization effects on the corrosion of Cr, Fe, Ni, W, and Mo in fluoride-salt cooled high temperature reactor (FHR) coolant

Corrosion of structural alloys in fluoride salt cooled high temperature reactors (FHRs) is affected by the presence of carbon. The stability of the carbides of alloying elements augments their corrosion, however the same property can be useful if these stable carbides are used to protect materials. Exposure tests of pure elements Cr, Fe, Ni, W, and Mo in graphite crucibles at 700 °C were conducted in molten FLiNaK salt for 100 h. Carbide particles were detected on the surfaces of Cr, Mo, and W samples after exposure. The ranking of these elements, from least to greatest corrosion resistance by mass loss per unit area was Cr < Fe < W < Mo < Ni. The stability of chromium carbides was further investigated using chromium samples which were pre-carburized in a reducing hydrocarbon environment at 800 °C prior to exposure tests in molten FLiNaK. In conclusion, the chromium carbide layer produced by pre-carburization was resistant to attack by molten fluoride and slowed corrosion of the underlying chromium metal.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Chemical compatibility of silicon carbide in molten fluoride salts for the fluoride salt-cooled high temperature reactor

Silicon carbide is widely appreciated for its high temperature strength, radiation tolerance and neutronic transparency in applications for fuel particles and core internals of nuclear reactors. In the Fluoride Salt-Cooled High Temperature Reactor, silicon carbide ceramic matrix composites are candidate construction material for regions of higher neutron fluxes. Silicon carbide is wettable and reacts electrochemically with dissolved metals. Metallic impurities, tritium, moisture-based impurities and fission products, as well as thermal gradients can accelerate hot corrosion of silicon carbide in molten fluoride salt. Tritium can become trapped in radiation defects of silicon carbide. Thus, an understanding of the potential for tritium absorption, impurities reactions and thermal gradient-assisted corrosion mechanisms along with tritium recovery and redox control systems are necessary to mitigate silicon carbide corrosion in molten fluoride salt systems. Furthermore, we survey current research on silicon carbide corrosion in molten fluoride salts and critically evaluate the research and development gaps.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2015

Pebble Fuel Handling and Reactivity Control for Salt-Cooled High Temperature Reactors

This report documents the work completed on the X-PREX facility under NEUP Project 11- 3172. This project seeks to demonstrate the viability of pebble fuel handling and reactivity control for fluoride salt-cooled high-temperature reactors (FHRs). The research results also improve the understanding of pebble motion in helium-cooled reactors, as well as the general, fundamental understanding of low-velocity granular flows. Successful use of pebble fuels in with salt coolants would bring major benefits for high-temperature reactor technology. Pebble fuels enable on-line refueling and operation with low excess reactivity, and thus simpler reactivity control and improved fuel utilization. If fixed fuel designs are used, the power density of salt- cooled reactors is limited to 10 MW/m 3 to obtain adequate duration between refueling, but pebble fuels allow power densities in the range of 20 to 30 MW/m 3 . This can be compared to the typical modular helium reactor power density of 5 MW/m3. Pebble fuels also permit radial zoning in annular cores and use of thorium or graphite pebble blankets to reduce neutron fluences to outer radial reflectors and increase total power production. Combined with high power conversion efficiency, compact low-pressure primary and containment systems, and unique safety characteristics including very large thermal margins (>500°C) to fuel damage during transients and accidents, salt-cooled pebble fuel cores offer the potential to meet the major goals of the Advanced Reactor Concepts Development program to provide electricity at lower cost than light water reactors with improved safety and system performance.This report presents the facility description, experimental results, and supporting simulation methods of the new X-Ray Pebble Recirculation Experiment (X-PREX), which is now operational and being used to collect data on the behavior of slow dense granular flows relevant to pebble bed reactor core designs. The X-PREX facility uses novel digital x-ray tomography methods to track both the translational and rotational motion of spherical pebbles, which provides unique experimental results that can be used to validate discrete element method (DEM) simulations of pebble motion. The validation effort supported by the X-PREX facility provides a means to build confidence in analysis of pebble bed configuration and residence time distributions that impact the neutronics, thermal hydraulics, and safety analysis of pebble bed reactor cores. Experimental and DEM simulation results are reported for silo drainage, a classical problem in the granular flow literature, at several hopper angles. These studies include conventional converging and novel diverging geometries that provide additional flexibility in the design of pebble bed reactor cores. Excellent agreement is found between the X-PREX experimental and DEM simulation results. This report also includes results for additional studies relevant to the design and analysis of pebble bed reactor cores including the study of forces on shut down blades inserted directly into a packed bed and pebble flow in a cylindrical hopper that is representative of a small test reactor.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2014

An Experimental Test Facility to Support Development of the Fluoride Salt Cooled High Temperature Reactor

The need for high-temperature (greater than 600 C) energy exchange and delivery systems is significantly increasing as the world strives to improve energy efficiency and develop alternatives to petroleum-based fuels. Liquid fluoride salts are one of the few energy transport fluids that have the capability of operating at high temperatures in combination with low system pressures. The Fluoride Salt-Cooled High-Temperature Reactor design uses fluoride salt to remove core heat and interface with a power conversion system. Although a significant amount of experimentation has been performed with these salts, specific aspects of this reactor concept will require experimental confirmation during the development process. The experimental facility described here has been constructed to support the development of the Fluoride Salt Cooled High Temperature Reactor concept. The facility is capable of operating at up to 700 C and incorporates a centrifugal pump to circulate FLiNaK salt through a removable test section. A unique inductive heating technique is used to apply heat to the test section, allowing heat transfer testing to be performed. An air-cooled heat exchanger removes added heat. Supporting loop infrastructure includes a pressure control system; trace heating system; and a complement of instrumentation to measure salt flow, temperatures, and pressures around the loop. The initial experiment is aimed at measuring fluoride salt heat transfer inside a heated pebble bed similar to that used for the core of the pebble bed advanced high-temperature reactor. This document describes the details of the loop design, auxiliary systems used to support the facility, the inductive heating system, and facility capabilities.

fluoride salt reactor FLiNaK↗
DOE OSTI2013

Neutronics and Depletion Methods for Parametric Studies of Fluoride Salt Cooled High Temperature Reactors with Slab Fuel Geometry and Multi-Batch Fuel Management Schemes

The Advanced High-Temperature Reactor (AHTR) is a 3400 MWth fluoride-salt-cooled high-temperature reactor (FHR) that uses TRISO particle fuel compacted into slabs rather than spherical or cylindrical fuel compacts. Simplified methods are required for parametric design studies such that analyzing the entire feasible design space for an AHTR is tractable. These simplifications include fuel homogenization techniques to increase the speed of neutron transport calculations in depletion analysis and equilibrium depletion analysis methods to analyze systems with multi-batch fuel management schemes. This paper presents three elements of significant novelty. First, the Reactivity-Equivalent Physical Transformation (RPT) methodology usually applied in systems with coated-particle fuel in cylindrical and spherical geometries has been extended to slab geometries. Secondly, based on this newly developed RPT method for slab geometries, a methodology that uses Monte Carlo depletion approaches was further developed to search for the maximum discharge burnup in a multi-batch system by iteratively estimating the beginning of equilibrium cycle (BOEC) composition and sampling different discharge burnups. This Iterative Equilibrium Depletion Search (IEDS) method fully defines an equilibrium fuel cycle (keff, power, flux, and composition evolutions) but is computationally demanding, although feasible on single-processor workstations. Finally, an analytical method, the Non-Linear Reactivity Model, was developed by expanding the linear reactivity model to include an arbitrary number of higher order terms so that single-batch depletion results could be extrapolated to estimate the maximum discharge burnup and BOEC keff in systems with multi-batch fuel management schemes. Results from this method were benchmarked against equilibrium depletion analysis results using the IEDS.

fluoride-salt-cooled high-temperature reactor (FHR↗
DOE OSTI2017

Preconceptual design of a fluoride high temperature salt-cooled engineering demonstration reactor: Core design and safety analysis

Engineering demonstration reactors are nuclear reactors built to establish proof of concept for technology options that have never been built. Examples of engineering demonstration reactors include Peach Bottom 1 for high temperature gas-cooled reactors (HTGRs) and Experimental Breeder Reactor II (EBR-II) for sodium-cooled fast reactors. Engineering demonstrations have historically played a vital role in advancing the technology readiness level of reactor technologies. This paper details a preconceptual design for a fluoride salt-cooled engineering demonstration reactor. The fluoride salt-cooled high-temperature reactor (FHR) demonstration reactor (DR) is a concept for a salt-cooled reactor with 100 megawatts of thermal output (MWt). It would use tristructural-isotropic (TRISO) particle fuel within prismatic graphite blocks. FLiBe (2 7LiF-BeF2) is the reference primary coolant. The FHR DR is designed to be small, simple, and affordable. Core design characteristics, fuel cycle performance, and safety analysis of the FHR DR preconcept have been evaluated. The FHR DR core design features a negative or negligible void coefficient throughout a reactor operating cycle. Both single-batch (cartridge) and multiple-batch fuel cycles can be demonstrated in the FHR DR. The single-batch cycle length of the FHR DR core is estimated at between 12-18 months, assuming the successful qualification of composite carbon (C/C) or silicon carbide (SiC/SiC) structural fuel block tie rod material. Fuel cycle performance of the FHR DR is similar to a high temperature gas-cooled reactor. Preliminary safety analysis of the FHR DR indicates that the reactor could be used to demonstrate the inherent safety characteristics of FHR designs.

Brown, Nicholas R.↗
DOE OSTI2016

Core Design Characteristics of the Fluoride Salt-Cooled High Temperature Demonstration Reactor

Fluoride salt-cooled high temperature reactors (FHRs) are a promising reactor technology option with significant knowledge gaps to implementation. One potential approach to address those technology gaps is via a small-scale demonstration reactor with the goal of increasing the technology readiness level (TRL) of the overall system for the longer term. The objective of this paper is to outline a notional concept for such a system, and to address how the proposed concept would advance the TRL of FHR concepts.Development of the proposed FHR Demonstration Reactor (DR) will enable commercial FHR deployment through disruptive and rapid technology development and demonstration. The FHR DR will close remaining gaps to commercial viability. Lower risk technologies are included in the initial FHR DR design to ensure that the reactor can be built, licensed, and operated within an acceptable budget and schedule. Important capabilities that will be demonstrated by building and operating the FHR DR include core design methodologies; fabrication and operation of high temperature reactors; salt procurement, handling, maintenance, and ultimate disposal; salt chemistry control to maximize vessel life; tritium management; heat exchanger performance; pump performance; and reactivity control. The FHR DR is considered part of a broader set of FHR technology development and demonstration efforts, some of which are already underway. Nonreactor test efforts (e.g., heated salt loops or loops using simulant fluids) can demonstrate many technologies necessary for commercial deployment of FHRs. The FHR DR, however, fulfills a crucial role in FHR technology development by advancing the technical maturity and readiness level of the system as a whole.

Brown, Nicholas↗
DOE OSTI2012

Development of strong-sense validation benchmarks for the fluoride salt-cooled high-temperature reactor

The Fluoride salt-cooled High-temperature Reactor (FHR) is a class of reactor concepts currently under development for the U. S. Dept. of Energy. The FHR is defined as a Generation IV reactor that features low-pressure liquid fluoride salt cooling, coated-particle fuel, a high-temperature power cycle, and fully passive decay heat rejection. Recent experimental work using simulant fluids have been performed to demonstrate key 'proof of principle' FHR concepts and have helped inform the reactor design process. An important element of developing FHR technology is to sufficiently validate the predictive accuracy of the computer codes used to model system response. This paper presents a set of thermal-hydraulics experiments, defined as Strong-Sense Benchmarks (SSB's), which will help establish the FHR validation domain for simulant fluid suitability. These SSB's are more specifically designed to investigate single-phase natural circulation which is the dominant mode of FHR decay heat removal during off-normal conditions. SSB s should be viewed as engineering reference standards and differ from traditional confirmatory experiments in the sense that they are more focused on fundamental physics as opposed to reproducing high levels of physical similarity with the prototypical design. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2016

MIT reactor (MITR) driven subcritical facility for the fluoride-salt-cooled high-temperature reactor (FHR) - 18623

The Fluoride-salt-cooled High temperature Reactor (FHR) uses clean salt coolants, carbon-matrix coated-particle fuel similar to that used in High-temperature Gas-cooled Reactors (HTGRs) and can be coupled to a Nuclear Air-Brayton Combined Cycle (NACC). Recent assessments indicate favorable economics and safety characteristics, but no FHR has been built. The question is what experimental facilities should be constructed to reduce technical uncertainties before a decision to build a test/demonstration reactor? The MIT Reactor (MITR) design and license would allow the construction and operation of a subcritical facility with 700 deg. C salt circulating through multiple full-width partial-height fuel assemblies operating with a power density up to 30% of a commercial FHR. This option would allow hot systems testing as a major step toward building the test/demonstration reactor. Preliminary system design, power control options, testing capabilities, and key nuclear characteristics of such a reactor-driven subcritical facility are described. A method of deriving subcritical multiplicity using surface source has been proposed and verified in this study. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2017

Progress in Development of Fluoride-salt-cooled High-Temperature Reactors (FHRs)

Fluoride-salt-cooled High-temperature Reactors (FHRs) are a new class of reactors that use graphite-matrix coated-particle fuel with a clean liquid salt coolant. The largest university FHR program is an Integrated Research Project (IRP) sponsored by the U.S. Department of Energy and others that is led by the Massachusetts Institute of Technology (MIT) and includes the University of California at Berkeley (UCB), the University of Wisconsin (UW), and the University of New Mexico (UNM). The year 2016 was the fifth year of this program. We report herein some of the major results of work done in 2016. The base-line FHR concept studied in this IRP uses (1) graphite-matrix coated-particle fuel with a pebble bed geometry and (2) a clean liquid salt coolant-flibe (a mixture of {sup 7}LiF and BeF{sub 2}). The combination of a very high-temperature fuel with failure temperatures above 1650 deg. C, a coolant boiling point above 1400 deg. C, and a coolant that traps most fission products implies the capability to assure no major fuel failure under severe accident conditions. There are a family of FHR concepts using different fuel geometries and different fluoride salts. The power conversion system is a Nuclear Air-Brayton Combined Cycle (NACC) with peak power provided by natural gas or a Firebrick Resistance Heated Energy Storage (FIRES) system. This enables a base-load reactor to provide variable electricity to the grid that substantially increases revenue relative to base-load nuclear reactors. Most of the results reported herein are applicable to most FHR concepts as well as liquid-fueled molten salt reactors (MSRs)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2024

Neutronics and Thermo-Fluids Simulation of Generic Pebble-Bed Fluoride-Salt-Cooled High-Temperature Reactor

The fluoride-salt-cooled high-temperature reactor (FHR) is one of the advanced reactors that has been attracting considerable interest from both the research community and the nuclear industry. To help facilitate the nuclear community's familiarity with the FHR, Kairos Power has developed a generic FHR (gFHR) benchmark. In the research performed here, this benchmark was used to assess innovative modeling methods that combine stochastic and deterministic computer codes to perform the design and analysis of the gFHR. Further, the Monte Carlo code Serpent 2 was used to generate few-group cross sections that were then used in the neutron diffusion and thermal-fluids code AGREE to perform full-core neutronics and thermal-fluids steady-state and transient core analysis. The Argonne National Laboratory code SAM was then used to model the gFHR system and to simulate the load-follow operation of the gFHR.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2016

Preliminary neutronic assessment of a novel fluoride-salt-cooled high-temperature reactor design

The Fluoride-Salt-Cooled High-Temperature Reactor (FHR) is a molten salt cooled, graphite moderated high temperature reactor. In this work, single-batch cycle length, block power distributions, and temperature-related reactivity effects were assessed using the SCALE code suite. Two types of parametric studies were performed. The first consisted of fixed temperature (isothermal) cases in which to determine the relationship between operation power and cycle length as well as pin power distributions. This second study calculates various isothermal reactivity coefficients based on heterogeneous temperature distributions. Reactivity coefficients with respect to the temperature of the fuel, coolant, and moderator were performed separately to determine their individual contributions. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗