Clamp for Attaching Equipment to an I-Beam
Quick-connect/disconnect clamp attaches instruments or equipment to I-beam, or similar flanged structures, without use of tools or much force.
Clark, K. H.↗
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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Friction and wear behavior of aluminum and composite I-beam stiffened airplane skins
Friction and wear behavior was determined for I-beam stiffened skins constructed of aluminum, graphite-epoxy composite, and glass hybrid composite under abrasive loading conditions typical of those occurring on the underside of a transport airplane during an emergency belly landing. A test apparatus was developed to abrade the test specimens on actual runway surface under a range of pressures (2-5 psi) and velocities (16-50 mph). These parameters were chosen to fall within the range of conditions typical of an airframe sliding on a runway surface. The effects of the test variables on the wear rate and the coefficient of friction are discussed and comparisons are made between the composite materials and aluminum. In addition, the test apparatus was equipped to monitor the temperature variations on the backside of the skins during abrasion and these results are presented.
Jackson, K. E.↗
The Lateral Stability of Equal-flanged Aluminum-alloy I-beams Subjected to Pure Bending
Equal-flange beams of a special extruded I-section of 27ST aluminum alloy were tested in pure bending. Complete end fixity was not attained. Loading was continued until a definite maximum value had been reached. Tensile tests were made on specimens cut from the flanges and the web of each beam. Compressive stress-strain characteristics were determined by pack compression tests on specimens cut from the flanges. Values computed from an equation previously suggested by one of the authors for the critical stress at which such beams become unstable were found to be in good agreement with values computed from experimentally determined critically bending moments.
Dumont, C↗
Torsion of Flanged Members with Cross Sections Restrained Against Warping
The longitudinal stresses and the stiffness of flange members - I-beams, channels, and Z-bars - were investigated when these members were subjected to torque with constraint against cross-sectional warping. Measured angles of rotation agreed with corresponding calculated values in which the torsion bending factor of the cross section was involved; the agreement was better for the I-beam and the Z-bar than for the channel. Longitudinal stresses measured at the mid-span were found to agree with the calculated values that involved unit warping as well as the torsion-bending factors: the channel showed the greatest discrepancy between measured and calculated values. When commonly given expressions for rotations and maximum longitudinal stresses in a twisted I-beam were applied to the channel and to the Z-bar, values were obtained that were in reasonably good agreement with values obtained by the method of torsion-bending constant and unit warping.
Hill, H N↗
Rigid/Compliant Helicopter Rotor
Rotor structure ensures both effective aerodynamic support and efficient pitch changes. Four blades are shells with rigid inner I-beam arms integrated with rotor hub. Through each blade, control arm extends from pitch-control actuator in hub. Elastomeric bearings allow control arms to twist blades and thus change blade pitch without turning I-beam arms. Centrifugal force carried by tension strap. Leading and lagging movements of blades restrained by dampers. Ducts inside leading and trailing edges of blade shells carry air for partial cyclic aerodynamic control of lift and pitch. Structure permits more efficient pitch control with less weight. At same time, improves reliability through redundancy in supports and control mechanisms.
Jeffery, P.↗
Composite hot drape forming
This program was initiated to replace labor-intensive ply-by-ply layup of composite I-beam posts and angle stiffeners used in the Space Station Freedom (SSF) rack structure. Hot drape forming (HDF) has been successfully implemented by BCAG for 777 composite I-stringers and by Bell Helicopter/Textron for the V-22 I-stingers. The two companies utilize two vastly different approaches to the I-beam fabrication process. A drape down process is used by Bell Helicopter where the compacted ply charge is placed on top of a forming mandrel and heated. When the heated ply charge reached a set temperature, vacuum pressure is applied and the plies are formed over the mandrel. The BCAG 777 process utilizes an inverted forming process where the ply stack is placed on a forming table and the mandrel is inverted and placed upon the ply stack. A heating and vacuum bladder underneath the ply stack form the play stack up onto the mandrels after reaching the temperature setpoint. Both methods have their advantages, but the drape down process was selected for SSF because it was more versatile and could be fabricated from readily available components.
Ott, Thomas↗
Self-balancing beam permits safe, easy load handling under overhang
The use of a self-balancing I-beam with a counterweight and motor simplifies moving heavy loads that are inaccessible for cranes. The beam cannot be overloaded, as the counterweight will not balance the load, and thus acts as an automatic safety device.
Edwards, O. H.↗
Fabrication of graphite/polyimide composite structures.
Selection of graphite/polyimide composite as a prime candidate for high-temperature structural applications involving long-duration temperature environments of 400 to 600 F. A variety of complex graphite/polyimide components has been fabricated, using a match-metal die approach developed for making fiber-reinforced resin composites. Parts produced include sections of a missile adapter skin flange, skin frame section, and I-beam and hat-section stringers, as well as unidirectional (0 deg) and plus or minus 45 deg oriented graphite/polyimide tubes in one-, two-, and six-inch diameters.
Varlas, M.↗
Integrally rigidized acoustic interior spacecraft panel
A sandwich panel concept is described which utilizes a monolithic I-beam design as the core. The core and skins are integrally bonded with thermosetting resin into a homogeneous structure. In addition to possessing a high strength to weight ratio, the panel resists combustion, delamination, aging due to fatigue, localized stresses, and exhibits good acoustic properties. Since the panel concept has definite potential as a high flame retardant and low smoke emission panel with excellent structural integrity, aerospace materials were used to optimize the construction for highly demanding space shuttle applications. The specific materials of construction were chosen for low flammability and off-gassing properties as well as for strength, light weight, and sound dampening.
Source record↗
Development and demonstration of manufacturing processes for fabricating graphite/PMR-15 polyimide structural elements
The processing requirements for graphite/PMR-15 polyimide composites developed to demonstrate the structural integrity of polyimide composite structural elements at temperatures up to 589K (600 F) are described. Major tasks included: quality assurance development; materials and process development; specification verification; flat panel fabrication; stiffened panel fabrication; honeycomb panel fabrication; chopped fiber moldings; and demonstration component fabrication. Materials, processing, and quality assurance documents were prepared from experimentally derived data. Structural elements consisting of flat panels, corrugated stiffeners, I-beams, hat stiffeners, honeycomb panels, and chopped fiber moldings were made and tested. Property data from 219K (-65 F) to 589K (600 F) were obtained. All elements were made in a production environment. The size of each element was sufficient to insure production capability and structural component applicability. Problems associated with adhesive bonding, laminate and structural element analysis, material variability, and test methods were addressed.
Sheppard, C. H.↗
Development and demonstration of manufacturing processes for fabricating graphite/PMR-15 polyimide structures
The work included establishing controls on the polymer, the prepreg, composite fabrication, and quality assurance, as well as fabrication of structural elements to demonstrate the developed materials and processes. The fabricated structures were hat sections, I-beam sections, honeycomb sandwich structures, and molded graphite-reinforced fittings. The graphite/PMR-15 polyimide system was shown to be well suited for use in the 550-600 F temperature range; the processing techniques developed were proved and found potentially useful for other commercially available systems.
Sheppard, C. H.↗
Clamp-mount device
A clamp-mount device is disclosed for mounting equipment to an associated I-beam and the like structural member of the type having oppositely extending flanges wherein the device comprises a base and a pair of oppositely facing clamping members carried diagonally on the base clamping flanges therebetween and having flange receiving openings facing one another. Lock means are carried diagonally by the base opposite the clamping members locking the flanges in the clamping members. A resilient hub is carried centrally of the base engaging and biasing a back side of the flanges maintaining tightly clamped and facilitating use on vertical as well as horizontal members. The base turns about the hub to receive the flanges within the clamping members. Equipment may be secured to the base by any suitable means such as bolts in openings. Slidable gate latches secure the hinged locks in an upright locking position. The resilient hub includes a recess opening formed in the base and a rubber-like pad carried in this opening being depressably and rotatably carried therein.
Clark, K. H.↗
Abrasion behavior of aluminum and composite skin coupons, stiffened skins and stiffened panels representative of transport airplane structures
A three-phase investigation was conducted to compare the friction and wear response of aluminum and graphite-epoxy composite materials when subjected to loading conditions similar to those experienced by the skin panels on the underside of a transport airplane during an emergency belly landing on a runway surface. The first phase involved a laboratory test which used a standard belt sander to provide the sliding abrasive surface. Small skin-coupon test specimens were abraded over a range of pressures and velocities to determine the effects of these variables on the coefficient of friction and wear rate. The second phase involved abrading I-beam stiffened skins on actual runway surface over the same range of pressures and velocities used in the first phase. In the third phase, large stiffened panels which most closely resembled transport fuelage skin construction were abraded on a runway surface. This report presents results from each phase of the investigation and shows comparisons between the friction and wear behavior of the aluminum and graphite-epoxy composite materials.
Jackson, K. E.↗
Space environment robot vision system
A prototype twin-camera stereo vision system for autonomous robots has been developed at Goddard Space Flight Center. Standard charge coupled device (CCD) imagers are interfaced with commercial frame buffers and direct memory access to a computer. The overlapping portions of the images are analyzed using photogrammetric techniques to obtain information about the position and orientation of objects in the scene. The camera head consists of two 510 x 492 x 8-bit CCD cameras mounted on individually adjustable mounts. The 16 mm efl lenses are designed for minimum geometric distortion. The cameras can be rotated in the pitch, roll, and yaw (pan angle) directions with respect to their optical axes. Calibration routines have been developed which automatically determine the lens focal lengths and pan angle between the two cameras. The calibration utilizes observations of a calibration structure with known geometry. Test results show the precision attainable is plus or minus 0.8 mm in range at 2 m distance using a camera separation of 171 mm. To demonstrate a task needed on Space Station Freedom, a target structure with a movable I beam was built. The camera head can autonomously direct actuators to dock the I-beam to another one so that they could be bolted together.
Wood, H. John↗
Lunar preform manufacturing
A design for a machine to produce hollow, continuous fiber reinforced composite rods of lunar glass and a liquid crystalline matrix using the pultrusion process is presented. The glass fiber will be produced from the lunar surface, with the machine and matrix being transported to the moon. The process is adaptable to the low gravity and near-vacuum environment of the moon through the use of a thermoplastic matrix in fiber form as it enters the pultrusion process. With a power consumption of 5k W, the proposed machine will run continuously, unmanned in fourteen day cycles, matching the length of moon days. A number of dies could be included that would allow the machine to produce rods of varying diameter, I-beams, angles, and other structural members. These members could then be used for construction on the lunar surface or transported for use in orbit. The benefits of this proposal are in the savings in weight of the cargo each lunar mission would carry. The supply of glass on the moon is effectively endless, so enough rods would have to be produced to justify its transportation, operation, and capital cost. This should not be difficult as weight on lunar mission is at a premium.
Leong, Gregory N.↗
Lunar preform manufacturing
A design for a machine to produce hollow, continuous fiber-reinforced composite rods of lunar glass and a liquid crystalline matrix using the pultrusion process is presented. The glass fiber will be produced from the lunar surface, with the machine and matrix being transported to the moon. The process is adaptable to the low gravity and near-vacuum environment of the moon through the use of a thermoplastic matrix in fiber form as it enters the pultrusion process. With a power consumption of 5 kW, the proposed machine will run unmanned continuously in fourteen-day cycles, matching the length of lunar days. A number of dies could be included that would allow the machine to produce rods of varying diameter, I-beams, angles, and other structural members. These members could then be used for construction on the lunar surface or transported for use in orbit. The benefits of this proposal are in the savings in weight of the cargo each lunar mission would carry. The supply of glass on the moon is effectively endless, so enough rods would have to be produced to justify its transportation, operation, and capital cost. This should not be difficult as weight on lunar mission is at a premium.
Leong, Gregory N.↗
Verification of Orthogrid Finite Element Modeling Techniques
The stress analysis of orthogrid structures, specifically with I-beam sections, is regularly performed using finite elements. Various modeling techniques are often used to simplify the modeling process but still adequately capture the actual hardware behavior. The accuracy of such 'Oshort cutso' is sometimes in question. This report compares three modeling techniques to actual test results from a loaded orthogrid panel. The finite element models include a beam, shell, and mixed beam and shell element model. Results show that the shell element model performs the best, but that the simpler beam and beam and shell element models provide reasonable to conservative results for a stress analysis. When deflection and stiffness is critical, it is important to capture the effect of the orthogrid nodes in the model.
Steeve, B. E.↗
Analysis of a Circular Composite Disk Subjected to Edge Rotations and Hydrostatic Pressure
The structural analysis results for a graphite/epoxy quasi-isotropic circular plate subjected to a forced rotation at the boundary and pressure is presented. The analysis is to support a specialized material characterization test for composite cryogenic tanks. Finite element models were used to ensure panel integrity and determine the pressure necessary to achieve a predetermined equal biaxial strain value. The displacement results due to the forced rotation at the boundary led to a detailed study of the bending stiffness matrix [D]. The variation of the bending stiffness terms as a function of angular position is presented graphically, as well as, an illustrative technique of considering the laminate as an I-beam.
Oliver, Stanley T.↗