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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

The Selection of Heat Treatment Parameters to Obtain Austempered Ductile Iron with the Required Impact Strength

The effect of austempering parameters on impact energy of non-alloyed cast iron with nodular graphite was examined. The analysis involved the austenitizing temperature in the range of 830-950 °C for the time of 60 min and the austempering temperature in the range of 300-400 °C for the time of 8, 16, 32 and 64 min. The value of the impact energy KV was determined. It has been found that the austenitizing temperature and austempering conditions affect the impact energy of ADI. The conducted analytical studies helped to develop a method for the selection of heat treatment parameters to obtain the ausferritic ductile iron with appropriate impact energy KV. The applied machine learning methods included support vector machine, decision trees, artificial neural networks and the method of variational component analysis.

36 MATERIALS SCIENCE↗
DOE OSTI2017

Development of Advanced Geopolymerized Brine Sludge Based Composites

For the first time in the world, geopolymerized brine sludge has been developed as it leads to the formation of enhanced geopolymeric gel which not only helps in further improving the interfacial binding of the conventional geopolymeric matrix using jute and glass fiber as reinforcement but also helps in making the toxic elements non-leachable from the geopolymerized brine sludge due to enhanced geopolymerization reaction taking place in the brine sludge incorporated advance matrix. The advanced geopolymerized matrix is capable of providing improved interfacial binding due to formation of additional C–S–H gel along with Na–S–H gel of conventional geopolymeric matrix in the geopolymeric brine sludge system. The simultaneous presence of desired components and constituents in the single matrix of geo polymeric brine sludge lead to the enhanced homogeneity among the reinforcement and matrix. The geo polymerized brine sludge was further used for making advance composites (AC) using closed mold fabrication system, with hand layup manual technique (a) without any fiber reinforcement, (b) with jute fiber reinforcement (c) and with glass fiber reinforcement of dimensions 12 in. × 12 in. × 6 in. The morphologies of all the three developed AC were examined using SEM and were also tested for their various mechanical properties like tensile strength, flexural strength, impact strength, abrasion resistance. The results indicate that fiber reinforced based AC shows the increase in the mechanical properties as compare to non-fiber reinforced AC. Further, the glass fiber reinforced AC showed better results than jute fiber reinforced AC. This remarkable enhancement is due to the unique properties of fiber in tolerating greater bending and fracture forces than the non reinforced matrix based materials. Graphical Abstract: .

36 MATERIALS SCIENCE↗
DOE OSTI2019

Microstructure and Mechanical Characterization of Friction-Stir-Welded 316L Austenitic Stainless Steels

Fusion welding of austenitic stainless steels (ASSs) causes undesirable metallographic changes. An attempt has been made to join 3-mm-thick 316L ASS plates using friction stir welding and correlate the microstructural evolution and the mechanical properties under various welding conditions. Tungsten alloy (W-Re) tool was employed for welding. Successful joints were obtained within a range of traverse speeds (45-85 mm/min) used in this work. Various zones were observed across the joint line. The stir zone exhibited considerable grain refinement and traces of delta ferrite phase. EBSD images showed a decreasing grain size with increased traverse speed. XRD patterns and TEM images confirmed the existence of delta ferrite. The mechanical properties of the joints including microhardness, tensile strength, impact toughness and bending were further reported.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effects of Natural and Artificial Weathering on the Physical Properties of Recycled Poly(ethylene terephthalate)

In accelerated weathering tests, specimens are exposed to higher radiation intensity, temperature and humidity than is likely under natural weathering in order to achieve rapid degradation of the polymer in a convenient short time. In the current work, a correlation between the two environments is attempted so that a prediction of lifetimes in the natural environment can be achieved. During aging, surface flaws are created due to the chain scission process. This is initiated by the absorption of ultra-violet light and directly affects visual appearance and impact strength. After natural weathering, the material shows only plastic deformation in an impact test. However, after artificial weathering to 5000 h of UV exposure, there is a decrease of 85% in impact strength. Colour change occurs at a high rate in the early stages of UV exposure. Beyond 2000 h of exposure, the colour change approaches a steady state and a correlation between the changes under natural and artificial weathering becomes apparent for a potential prediction of lifetimes. From the analysis including the specular component (SCI), taking surface roughening into account, 1 year under natural weathering was found to be equivalent to 25 days under accelerated weathering.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Material property characterization of 3D printed polypropylene wood plastic composites

Abstract Wood flour (WF) at 10 wt.% and 20 wt.% loadings was used as a reinforcing filler to enhance the applicability of polypropylene (PP) for 3D printing. After performing printability tests of PP wood plastic composites (WPCs), the mechanical properties of both injection‐molded and 3D‐printed PP WPC specimens were explored. Test specimens were prepared from 3D printed hexagons for analyzing the mechanical properties. Adding WF to neat PP increased the storage modulus and the glass transition temperature while decreasing the degree of crystallinity and the coefficient of thermal expansion, while enhancing the printability of neat PP. The tensile strength, tensile modulus of elasticity, flexural strength, and flexural modulus of elasticity of injection‐molded neat PP improved by up to 21%, 59%, 30%, and 56%, respectively, with 20 wt.% WF. However, the impact strength of injection‐molded neat PP decreased by 85%, with 20 wt.% WF. After 3D printing, the tensile strength and tensile modulus of elasticity of printed neat PP increased by up to 84% and 60%, respectively, with 20 wt.% WF. The flexural strength and flexural modulus of elasticity of neat printed PP remained unchanged compared to those of PP filled with 20 wt.% WF, while the impact strength decreased by 87%. Highlights WF was used as a reinforcement in polypropylene designed for 3D printing A pilot‐scale, pellet‐fed 3D printer was used to print hollow hexagons, and then test specimens were fabricated from these hexagons for mechanical properties The tensile and flexural properties of 3D printed neat polypropylene improved, while the impact strength decreased after adding 20 wt.% WF to the neat PP.

Hwang, Sungjun↗
DOE OSTI2018

Chemically Functionalized Plant Fibers and Carbon Nanotubes for High Compatibility and Reinforcement in Polylactic Acid (PLA) Composite

In this study, surface modification is used to improve the compatibility of Kenaf fibers (KFs) and multi-walled carbon nanotubes (MWCNTs) in a polylactic acid (PLA) matrix, as well as to enhance the mechanical properties. Through the use of a silane coupling agent, the KF is grafted with functional groups to generate a chemical bond with the PLA; the modified KF shows high compatibility in the PLA matrix. Compared to the bare PLA, the optimal KF/MWCNT/PLA composite (PC1F30-OX) shows increases of 58% in tensile strength, and 113% in impact strength. A small addition of MWCNTs (1 wt%) dramatically improves the antistatic ability by lowering the surface resistance to 3.47 GΩ. With the addition of hydrophilic KF into the PLA, the composite becomes much more environmentally friendly, and the biodegradation rate can be controlled by the amount of KF added. The addition of hydrophilic KF allowed the composite to accommodate more enzyme to hasten the biodegradation; almost complete decomposition occurred after 11 weeks.

38 RADIATION CHEMISTRY, RADIOCHEMISTRY, AND NUCLEA↗
DOE OSTI2018

Performance of Cow Dung Reinforced Biodegradable Poly(Lactic Acid) Biocomposites for Structural Applications

In this work, performance of cow dung (CD) reinforced poly(lactic acid) (PLA) biocomposites was investigated for the potential use in load bearing application. CD of average 4 mm size was blended with PLA at different CD ratios (0–50 wt%) and their effects on the biocomposite properties were studied. The results showed an improvement in the flexural properties, while the tensile and impact strength dropped by 20 and 28% with the addition of 50% CD. The decline in the tensile and impact strength was due to micro-cracking and voids formation at higher CD content. Also, the incorporation of CD slightly decreased the thermal stability of the biocomposite. However, dynamic mechanical properties of the biocomposites generally improved. SEM analysis of tensile and impact fractured surfaces indicated that the CD had a reasonable adhesion with matrix. Moreover, the SEM micrographs of soil burial studies showed an accelerated degradation of higher CD wt% biocomposites.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Study on Mechanical and Thermal Properties of Poly(Lactic acid)/Poly(Butylene adipate-co-terephthalate)/Office Wastepaper Fiber Biodegradable Composites

Office wastepaper fibers(OWF)/poly(butylene adipate-co-terephthalate) (PBAT)/poly(lactic acid) (PLA) biodegradable composites with different mass ratio were made by melt blending and injection moulding process. At the same time, the use of MAPLA and KH560 was studied as a potential approach for improving interfacial adhesion between OWF, PBAT and PLA. The results revealed that with the increasing of PBAT, the notched impact strength of PLA/PBAT/OWF composites can be first increased and then decreased. When the content of PBAT was 20 wt%, the notch impact strength of PLA/PBAT/OWF composite was the highest, increased by 291% compared with pure PLA. TGA results revealed that the onset degradation temperature of the composites can be increased and its thermal decomposition step can be changed. According to the crystallization and melting performance table, OWF can act as nucleating agent to promote the crystallization properties of composites, while PBAT can prevent the crystallization and the higher the content is, the more obvious it is. It can be seen from the SEM figures that the addition of MAPLA and KH560 simultaneously makes the composites interface bond closer, thus improving the interface performance of PLA/20PBAT/OWF composite. Among the three kinds of modified composites, PLA/20PBAT/OWF/MK composite has the lowest water absorption and the best comprehensive performance.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Polymeric materials from renewable resources

The goals of our studies have been the use of renewable raw materials in the preparation of polymeric materials with diversified properties. In this context, lignosulfonate, which is produced in large scale around the world, but not widely used in the production of polymeric materials, was used to replace phenol and polyols in the preparation of phenolic- (Ligno-PH) and polyurethane-type (Ligno-PU) polymers, respectively. These polymers were used to prepare composites reinforced with sisal lignocellulosic fibers. The use of lignosulfonate in the formulation of both types of polymers was beneficial, because in general composites with improved properties, specially impact strength, were obtained. Composites were also prepared from the so called “biopolyethylene” (HDPE), curaua lignocellulosic fiber, and castor oil (CO). All composites HDBPE/CO/Fiber exhibited higher impact strength, when compared to those of the corresponding HDBPE/Fiber. These results, combined with others (eg SEM images of the fractured surfaces) indicated that, in addition to acting as a plasticizer, this oil may have acted as a compatibilizer of the hydrophilic fiber with the hydrophobic polymer. The set of results indicated that (i) mats with nano (diameter ≤ 100nm) and/or ultrafine (submicron scale) fibers were produced, (ii) hybrid fibers were produced (bio-based mats composites), (iii) cellulosic pulp (CP) and/or lignin (Lig) can be combined with PET matrices to control properties such as stiffness and hydrophilicity of the respective mats. Materials with diversified properties were prepared from high content of renewable raw materials, thus fulfilling the proposed targets.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Thermal and mechanical properties of TPU/PBT reinforced by carbon fiber

In this study, thermal, mechanical properties and processability were performed on a series of carbon fiber (CF) filled thermoplastic polyurethane (TPU)/poly (butylene terephthalate) (PBT) composites to identify the effect of CF weight fraction on the properties of TPU/PBT. Scanning Electronic Microscope (SEM) show that CFs are uniformly dispersed in TPU/PBT matrix and there are no agglomerations. Melt flow index (MFI) show that the melt viscosity increased with the CF loading. Thermogravimetric analysis (TGA) revealed that the introduction of CF into organic materials tend to improve their thermal stability. The mechanical properties indicated that tensile strength and modulus, flexural strength and modulus, improved with an increase in CF loading, but the impact strength decreased by the loading of CF.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Talc on Mechanical Characteristics and Fracture Toughness of Poly(lactic acid)/Poly(butylene succinate) Blend

This research investigates the effect of talc additive on physical and mechanical characteristics of poly(lactic acid) (PLA) and poly(butylene succinate) (PBS) polymer blend. In the study, the talc content is varied between 0, 5, 10, and 20 parts per hundred resin (phr) and the PLA/PBS ratio is 80/20 w/w. The results reveal that talc enhances the mechanical properties of PLA/PBS blend. Specifically, tensile strength, Young’s modulus, and impact strength of PLA/PBS/talc composite increase as talc content rises. In addition, fracture toughness increases substantially as talc quantity is raised. The enhanced fracture toughness is attributable to nucleation of talc which promotes crystallization of PLA while hindering PBS crystal growth. Moreover, morphology analysis shows efficient distribution of talc in the polymer matrix.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Improved properties of recycled polypropylene by introducing the long chain branched structure through reactive extrusion

Highlights: • A novel approach is applied to modify recycled PP. • Long chain branched structure is introduced onto recycled PP. • The structural change of recycled PP is determined by FTIR, DSC and rheology. • The impact strength of recycled PP is obviously improved. • Inorganic fillers have no effect on the modification of recycled PP. - Abstract: An approach originated from preparing long chain branched polypropylene (PP) was applied to modify the properties of recycled PP that involved reactive extrusion to introduce a branched chain structure onto recycled PP under the assistance of chemical reaction between maleic anhydride (MAH) monomer and glycidyl methacrylate (GMA) grafts. The results from Fourier transformed infrared spectroscopy (FTIR) indicated the reaction took place during melt mixing, and the intensity of ester increased with increasing amount of MAH. Several rheological plots including complex viscosity, storage modulus, loss modulus, loss tangent and Cole-Cole plot were used to investigate the rheological properties of recycled PP and modified PP with MAH, which indicated an additional longer relaxation time that was not shown in recycled PP. The effects of branched structure on melting and crystallization behaviors were also investigated, demonstrating the branched chains acted as nucleating agent. Moreover, the branched structure of modified samples gave rise to enhance mechanical properties, especially, the higher impact strength compared with recycled PP.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Characterization of Mechanical Properties and Residual Stress in API 5L X80 Steel Welded Joints

The use of high-strength and low-alloy steels, high design factors and increasingly stringent safety requirements have increased the operating pressure levels and, consequently, the need for further studies to avoid and prevent premature pipe failure. To evaluate the possibility of improving productivity in manual arc welding of this type of steel, this work characterizes the mechanical properties and residual stresses in API 5L X80 steel welded joints using the SMAW and FCAW processes. The residual stresses were analyzed using x-ray diffraction with the sin{sup 2}ψ method at the top and root of the welded joints in the longitudinal and transverse directions of the weld bead. The mechanical properties of the welded joints by both processes were characterized in terms of tensile strength, impact toughness and Vickers microhardness in the welded and shot peening conditions. A predominantly compressive residual stress was found, and shot peening increased the tensile strength and impact toughness in both welded joints.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Development of PBT/Recycled-PET Blends and the Influence of Using Chain Extender

In this study, PBT/recycled-PET blends were developed using a twin-screw extruder. A commercial chain extender (Joncryl ADR 4468) was also used to melt mix with PBT/recycled-PET blend systems. Firstly, Joncryl at different loadings was extruded with recycled-PET to explore the influence of branching on melt behavior and crystallization of PET. The effect of blending recycled-PET with PBT on the final properties was then explored at different blending ratios (25w/75w, 50w/50w and 75w/25w). Similar blends were subsequently prepared while incorporating chain extender. Melt behavior, phase miscibility, crystallization behavior, solid viscoelastic properties, tensile and impact properties of the blends were eventually analyzed using differential scanning calorimeter (DSC), melt flow indexer (MFI), dynamic mechanical analyzer (DMA), and tensile and Izod notched impact testing, respectively. The results showed that the addition of chain extender increased the melt viscosity of PET and at the low contents enhanced the PET’s crystallization rate. On the other hand, the blends of PBT/recycled-PET are fully miscible in the amorphous region whereas the crystalline phases are immiscible subsequent to a fast cooling. The PBT and PET molecules could also co-crystallize and be fully miscible in crystalline phases upon slow cooling of the melt. Blending recycled-PET with PBT didn’t suppress the tensile properties of PBT, however it could enhance the PBT’s ductility and reduce its impact strength. The chain extender didn’t influence the mechanical properties much. Graphical Abstract: .

36 MATERIALS SCIENCE↗
DOE OSTI2016

An investigation on morphology and mechanical properties of HDPE/nanoclay/nanoCaCO{sub 3} ternary nanocomposites

Ternary Nanocomposites of high-density polyethylene (HDPE) containing two types of nano particles, a layered organoclay (Closite 15A) and a spherical nano Calcium Carbonate (CaCO{sub 3}), with various compositions were prepared using melt mixing. Maleic anhydride grafted polyethylene (MA-g-PE) was used to enhance the dispersion of nanofillers and better interface adhesion. Three different levels of nanoclay (1, 3, 5 wt. %), CaCO{sub 3} (6, 8, 10 wt. %) and MA-g-PE (3, 6, 9 wt. %) were used. The mixing was done in two steps: First a concentrated masterbatch of nanoparticles in HPDE and MA-g-PE was prepared using an internal mixer and then melt-mixing of nanocomposites was done in a lab scale co-rotating twin screw extruder. The morphology of samples was studied using Scanning Electron Microscopy (SEM) and mechanical properties were evaluated using tensile and impact tests. According to the SEM micrographs, nanofillers were well dispersed in the HDPE matrix and XRD patterns showed the intercalation of nanoclay layers too. Generally using the layered nanoclay can enhance the tensile modulus while the use of spherical nano CaCO{sub 3} results into improved toughness. It was found that co-incorporation of these two types of nanofillers, leads to improve the stiffness and minimize the reduction of impact strength, simultaneously.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

Mechanical and Thermal Oxidation Behavior of Poly(Lactic Acid)/Halloysite Nanotube Nanocomposites Containing N,N′-Ethylenebis(Stearamide) and SEBS-g-MA

Poly(lactic acid) (PLA)/halloysite nanotube (HNT) nanocomposites were prepared using melt compounding followed by compression molding. Maleic anhydride grafted styrene–ethylene/butylene–styrene copolymer (SEBS-g-MA) and N,N′-ethylenebis(stearamide) (EBS) were used to improve the impact properties of PLA nanocomposites. The properties of PLA/HNT nanocomposites were characterized by tensile and impact tests, Fourier transform infrared spectroscopy, thermal analysis (DSC and TGA), and morphological analysis (FESEM and TEM). In addition, the oxidation onset temperature (OOT) was determined using DSC. The PLA/HNT6/EBS5 nanocomposites gives higher impact strength improvement (98%) compared to that of PLA/HNT6/SEBS-g-MA5 (77%). Also, the PLA/HNT6/EBS5 exhibited higher OOT compared to that of PLA/HNT6/SEBS-g-MA5 nanocomposites.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Synthesizing, Compounding, and Characterizing a Heat Labile Polyurethane Foam

ABSTRACT A need exists for a packaging foam material that can be converted from solid to gaseous degradation products at reasonably low energy levels or temperatures, such as 100O C. This paper will primarily discuss the approaches currently being used to synthesize and characterize such a material. These approaches include the incorporation of novel polyols such as azo containing diols, polycarbonate diols, and polypropylene carbonate polyols into polyurethane foams. Characterization methods include NMR, FTIR, TGA, finite element analysis, impact strength, and others. This project will be funded for a duration of three years. Year 1 focused on developing the proposed test methods and producing an initial rigid polyurethane foam. Year 2 focuses on refining the materials and test methods. If appropriate, design of experiment (doe) techniques will be used to optimize components, component levels, density and other variables to attain required final material properties (TGA weight loss, impact strength, etc.). Year 3 focuses on scaling up to larger engineering quantities. The application for this material is in load securement for transportation of low level radioactive waste materials within the US Department of Energy (DOE) complex. Foam in place process equipment and operators will be shielded using this novel method over current practice. Current practice can involve time consuming methods of load securement in low level radiation environments. This new technique would eliminate exposure time securing the load and greatly improve the As Low As Reasonably Attainable (ALARA) conditions. The objective is to progress to higher Technical Readiness Levels (TRL) and larger pilot scale quantities. This paper discusses methodologies and presents current results to date.

Kranjc, Mark D.↗