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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

Influence of Laser Surface Texturing on Tribological Performance of Tool Steels

This paper deals with the influence of laser surface texturing on tribological performance of two different tool steels: (a) Böhler K100 produced by conventional production technology and (b) Böhler K390 Microclean{sup ®} produced by powder metallurgy. The surface of heat-treated tool steels was modified using three different texture patterns. Impact of laser surface texturing was analyzed after different treatments. Furthermore, selected samples were borided to evaluate the combined influence of laser surface texturing and boriding on tribological performance of surface-treated samples. The results show that boriding was not beneficial for wavy surface type, and the steel production technology had a certain influence on the spinning tool. The laser surface texturing had an effect on decreasing the coefficient of friction on the K100 tool steel; however, it did not influence the tribological performance of the K390 Microclean{sup ®} tool steel. Boriding process was efficient in decreasing the coefficient of friction for both steels. The low coefficient of friction values did not have a positive influence on the wear depth.

36 MATERIALS SCIENCE↗
DOE OSTI2019

Effect of Different Forms of Application of a Laser Surface Treatment on Fatigue Crack Growth of an AA6013-T4 Aluminum Alloy

This work analyzes the effect of surface-localized laser heating treatment on the fatigue crack growth (FCG) rate on region II of the sigmoidal da/dN × ΔK curve of an aerospace-grade AA6013-T4 aluminum alloy sheet with 1.3 mm thickness. The influence on microstructure changes is also evaluated. Aiming to improve the FCG resistance without changing the mechanical behavior of the alloy, a Yb:fiber laser beam is defocused to generate a laser spot diameter of 2 mm, using 200 W power and a laser speed of 2 mm/s. Two laser lines are applied over fatigue C(T) specimens in two different forms: on only one and on both lateral specimen surfaces. Guinier–Preston zones, dispersoids and coarse constituent particles are found on the base material. On the heat-treated material, the same precipitates and also β′ and Q′ precipitates are found. These microstructural variations due to the laser thermal cycle, together with the presence of induced compressive residual stresses, improved the fatigue behavior of the material. The FCG retardation is optimized when two laser lines were applied on both lateral surfaces of the specimen.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Effect of laser rescanning on the grain microstructure of a selective laser melted Al-Mg-Zr alloy

Highlights: • Laser rescanning of a new Al-Mg-Zr alloy was investigated. • SLM of the Al-Mg-Zr alloy results in a duplex grain structure. • Rescanning of the alloy results in a refinement of the microstructure. - Abstract: The microstructures of alloys created via Additive Manufacturing (AM) can vary substantially from those present in cast or wrought products, due to the very rapid solidification associated with AM. While numerous studies have investigated the process-microstructure relationship of alloys created by Selective Laser Melting (SLM), few have investigated the effects of laser rescanning to alter the microstructure or take advantage of the rapid solidification conditions the process provides. This study investigates the effect of single- or multiple pass laser scanning upon the grain structure of Addalloy™, a new Al-Mg-Zr alloy strengthened via L1{sub 2} Al{sub 3}Zr precipitates. The bottom of the melt pools consisted of fine equiaxed grains (1.3 μm) that nucleated from primary Al{sub 3}Zr (100–400 nm) precipitates. The top of the melt pool consists of columnar grains (up to 40 μm long), consistent with lack of Al{sub 3}Zr nucleants due to Zr solute trapping from increased solidification velocities. Additional laser scanning (a second or third scan) reduces the amounts of columnar grains and increased the number equiaxed grains. The change is attributed to a shallower melt pool remelting the columnar grain region upon rescanning, due to reduced laser energy absorption and increased heat losses in the solid.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Fundamental limits in heat-assisted magnetic recording and methods to overcome it with exchange spring structures

The switching probability of magnetic elements for heat-assisted recording with pulsed laser heating was investigated. It was found that FePt elements with a diameter of 5 nm and a height of 10 nm show, at a field of 0.5 T, thermally written-in errors of 12%, which is significantly too large for bit-patterned magnetic recording. Thermally written-in errors can be decreased if larger-head fields are applied. However, larger fields lead to an increase in the fundamental thermal jitter. This leads to a dilemma between thermally written-in errors and fundamental thermal jitter. This dilemma can be partly relaxed by increasing the thickness of the FePt film up to 30 nm. For realistic head fields, it is found that the fundamental thermal jitter is in the same order of magnitude of the fundamental thermal jitter in conventional recording, which is about 0.5–0.8 nm. Composite structures consisting of high Curie top layer and FePt as a hard magnetic storage layer can reduce the thermally written-in errors to be smaller than 10{sup −4} if the damping constant is increased in the soft layer. Large damping may be realized by doping with rare earth elements. Similar to single FePt grains in composite structure, an increase of switching probability is sacrificed by an increase of thermal jitter. Structures utilizing first-order phase transitions breaking the thermal jitter and writability dilemma are discussed.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
DOE OSTI2018

In-pile Thermal Conductivity Characterization with Time Resolved Raman

The project is designed to achieve three objectives: (1) Develop a novel time resolved Raman technology for direct measurement of fuel and cladding thermal conductivity. (2) Validate and improve the technology development by measuring ceramic materials germane to the nuclear industry. (3) Conduct instrumentation development to integrate optical fiber into our sensing system for eventual in-pile measurement. We have developed three new techniques: time-domain differential Raman (TD-Raman), frequency-resolved Raman (FR-Raman), and energy transport state-resolved Raman (ET-Raman). The TD-Raman varies the laser heating time and does simultaneous Raman thermal probing, the FR-Raman probes the material’s thermal response under periodical laser heating of different frequencies, and the ET-Raman probes the thermal response under steady and pulsed laser heating. The measurement capacity of these techniques have been fully assessed and verified by measuring micro/nanoscale materials. All these techniques do not need the data of laser absorption and absolute material temperature rise, yet still be able to measure the thermal conductivity and thermal diffusivity with unprecedented accuracy. It is expected they will have broad applications for in-pile thermal characterization of nuclear materials based on pure optical heating and sensing.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Local thermal resonance control of GaInP photonic crystal membrane cavities using ambient gas cooling

We perform spatially dependent tuning of a GaInP photonic crystal cavity using a continuous wave violet laser. Local tuning is obtained by laser heating of the photonic crystal membrane. The cavity resonance shift is measured for different pump positions and for two ambient gases: He and N{sub 2}. We find that the width of the temperature profile induced in the membrane depends strongly on the thermal conductivity of the ambient gas. For He gas, a narrow spatial width of the temperature profile of 2.8 μm is predicted and verified in experiment.

75 CONDENSED MATTER PHYSICS, SUPERCONDUCTIVITY AND↗
DOE OSTI2015

Demonstration of thermonuclear conditions in magnetized liner inertial fusion experiments

The magnetized liner inertial fusion concept [S. A. Slutz et al., Phys. Plasmas 17, 056303 (2010)] utilizes a magnetic field and laser heating to relax the pressure requirements of inertial confinement fusion. The first experiments to test the concept [M. R. Gomez et al., Phys. Rev. Lett. 113, 155003 (2014)] were conducted utilizing the 19 MA, 100 ns Z machine, the 2.5 kJ, 1 TW Z Beamlet laser, and the 10 T Applied B-field on Z system. Despite an estimated implosion velocity of only 70 km/s in these experiments, electron and ion temperatures at stagnation were as high as 3 keV, and thermonuclear deuterium-deuterium neutron yields up to 2 × 10{sup 12} have been produced. X-ray emission from the fuel at stagnation had widths ranging from 50 to 110 μm over a roughly 80% of the axial extent of the target (6–8 mm) and lasted approximately 2 ns. X-ray yields from these experiments are consistent with a stagnation density of the hot fuel equal to 0.2–0.4 g/cm{sup 3}. In these experiments, up to 5 × 10{sup 10} secondary deuterium-tritium neutrons were produced. Given that the areal density of the plasma was approximately 1–2 mg/cm{sup 2}, this indicates the stagnation plasma was significantly magnetized, which is consistent with the anisotropy observed in the deuterium-tritium neutron spectra. Control experiments where the laser and/or magnetic field were not utilized failed to produce stagnation temperatures greater than 1 keV and primary deuterium-deuterium yields greater than 10{sup 10}. An additional control experiment where the fuel contained a sufficient dopant fraction to substantially increase radiative losses also failed to produce a relevant stagnation temperature. The results of these experiments are consistent with a thermonuclear neutron source.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2018

Determination of Strain Rate Sensitivity of Micro-struts Manufactured Using the Selective Laser Melting Method

Micro-lattice structures manufactured using the selective laser melting (SLM) process provides the opportunity to realize optimal cellular materials for impact energy absorption. In this paper, strain rate-dependent material properties are measured for stainless steel 316L SLM micro-lattice struts in the strain rate range of 10{sup −3} to 6000 s{sup −1}. At high strain rates, a novel version of the split Hopkinson Bar has been developed. Strain rate-dependent materials data have been used in Cowper–Symonds material model, and the scope and limit of this model in the context of SLM struts have been discussed. Strain rate material data and the Cowper–Symonds model have been applied to the finite element analysis of a micro-lattice block subjected to drop weight impact loading. The model output has been compared to experimental results, and it has been shown that the increase in crush stress due to impact loading is mainly the result of strain rate material behavior. Hence, a systematic methodology has been developed to investigate the impact energy absorption of a micro-lattice structure manufactured using additive layer manufacture (SLM). This methodology can be extended to other micro-lattice materials and configurations, and to other impact conditions.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Wetting and Interfacial Reactivity of Zn-Coated Steel Products with Cu-Si, Cu-Sn and Al-Si Filler Metals for Laser Brazing Application

The laser brazing process is successfully applied in automotive industry for joining of roofs and hatchbacks of vehicles. The bad wetting of the brazing alloy during the process can lead to the formation of random external porosities which are not allowed on visible parts. This paper describes the wettability and reactivity mechanisms at short contact time of Cu and Al matrix brazing alloys with different reactive elements (Si, Sn) on different steel products such as hot-dip galvanized steels, galvannealed steel and bare steel. Wetting experiments were carried out by the dispensed drop technique. The effects of alloying elements and brazing alloy matrix on interfacial reactivity are discussed. It was found that Cu matrix containing 3 wt.% Si is the most favorable for short time liquid/solid adhesion relatively to the other studied brazing alloy compositions. The brazing ability of different steel products is well correlated with the wettability and interfacial reactivity results.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructural Characterization, Mechanical Properties, and Corrosion Resistance of Dental Co-Cr-Mo-W Alloys Manufactured by Selective Laser Melting

In this paper, the microstructure, mechanical properties, and corrosion resistance of the dental Co-Cr-Mo-W alloys fabricated by selective laser melting (SLM) were systematically investigated and correlated. The microstructure of the SLM group (SG) specimens is composed of extremely fine columnar crystals, exhibiting supersaturated and homogeneous character. The matrix mainly consists of face-centered-cubic (FCC) cobalt solid solutions, and minimal hexagonal-close-packed (HCP) cobalt solid solutions. Mechanical test results showed that the 0.2% yield strength of SG was 775 ± 7 MPa, and the ultimate tensile strength was 1118 ± 25 MPa. The elongation of SG was 8.28 ± 0.4%, and the microhardness of SG was 476 ± 10 HV. All of these values largely exceeded the cast group (CG) specimens. The high strength is attributed to their fine columnar crystals and supersaturated matrices. The fewer content from the HCP phase and a lack of intermetallic compounds or eutectic contribute to the high ductility. Furthermore, a higher E{sub corr}, lower I{sub corr} were acquired for better corrosion resistance compared to cast specimens, due to even less composition segregation and more microstructural homogeneity.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Size dependence of microstructure of AlSi10Mg alloy fabricated by selective laser melting

Highlights: • Plate-shaped samples with various widths were fabricated via selective laser melting. • The hardness of AlSi10Mg samples slightly decreased with decreasing sample width. • The alloy sample size had a slight effect on microstructure of the α-Al matrix. • Precipitation of Si phase in α-Al matrix was enhanced by reducing the sample size. • The softening by reducing sample size is likely due to their slower cooling rate. - Abstract: In order to investigate the size dependence of microstructure of the AlSi10Mg alloy fabricated by selective laser melting (SLM) combined with a powder bed technique, plate-shaped AlSi10Mg alloy samples with various widths (ranging from approximately 10 mm to 0.3 mm) were produced in this study. All the fabricated samples exhibited characteristic microstructural morphologies consisting of melt pools with columnar α-Al grains surrounded by fine eutectic Si particles, whereas their sample sizes had a relatively small effect on the texture and average grain size of the α-Al matrix. However, the formation of fine Si precipitates inside the columnar α-Al grains was observed more often for the smaller-sized samples, which could be a possible dominant contributor to the observed softening of the sample by reducing sample size. The obtained results were utilized for discussing the size dependence of the strength of the SLM-manufactured porous alloy samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Microstructure and mechanical behavior of hot-work tool steels processed by Selective Laser Melting

Highlights: • H11 and a modified H11 hot work tool steels have been produced by SLM. • As-built alloys are characterized by α-Fe cells surrounded by C-rich γ-Fe regions. • Rapidly solidified structures revealed able to respond to precipitation hardening. • Mechanical behavior of AM H11 is similar to that obtained by conventional processes. - Abstract: The present study is aimed at identifying and testing high-strength alloys for tooling applications featuring suitable processability for laser-based additive manufacturing technologies. The microstructure and mechanical properties of the H11 hot-work tool steel and a leaner version of the same alloy (L-H11) processed by Selective Laser Melting were assessed as a function of specific microstructural conditions obtained by performing different heat treatments. Tempering was performed on quenched alloys or simply from as built material. The rapidly solidified microstructures revealed able to respond directly to precipitation hardening treatment without performing any prior solution annealing. The microstructure of the as-built alloys revealed characterized by α-Fe dendritic cells decorated at boundaries by C-rich γ-Fe regions. Air quenching was responsible for the transformation of the solidification cells into lath martensitic structures and for the formation of the M{sub 3}C phase, which transformed into more complex carbide species on tempering. The hardness of quenched and tempered H11 steel is similar to that obtained by processing the alloy with conventional routes, and the final hardness gap between the two SLM processed H11 and L-H11 alloys treated according to optimal tempered condition was limited to 62 HV.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Relationship between laser energy input, microstructures and magnetic properties of selective laser melted Fe-6.9%wt Si soft magnets

Highlights: • Effect of laser energy input on magnetic properties of SLM Fe-6.9%wt.Si is described; • Magnetic properties can be described as function of as-built microstructure after stress-relief post-treatment; • Samples with density >99% and strong crystallographic texture along BD have the best magnetic properties; • At very high laser energy, a strong cube texture forms that deteriorates the magnetic properties. - Abstract: Selective Laser Melting (SLM), a powder-bed Additive Manufacturing technology, can be used in combination with high temperature post-annealing to produce high-silicon steel parts characterised by quasi-static magnetic properties comparable to those of commercial electrical steel. However, the role of the as-built microstructure on the magnetic properties is still unexplored. Therefore, in this study the effect of the energy input of the processing laser on the magnetic properties of the material is investigated. The magnetic properties are determined for 4 mm-high rings obtained using three laser energy input values that provide a good compromise in terms of porosity and crack formation. The best magnetic properties are obtained for the rings built using a value of energy input that produces a strong fibrous crystallographic texture, in which one of the crystallographic <001> axes is preferentially aligned along the build direction. Whether the magnetic properties change with sample direction as a result of the crystallographic texture will be the subject of future research.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Selective growth of Ni4Ti3 precipitate variants induced by complicated cyclic stress during laser additive manufacturing of NiTi-based composites

Highlights: • The NiTi-based composites were in-situ synthesized by SLM. • Ni{sub 4}Ti{sub 3} could tailor the phase transformation temperature of TiC/NiTi composites. • A three-dimensional stress field modeling of TiC/NiTi composites was established. • The relationship between growth of Ni{sub 4}Ti{sub 3} variants and cyclic stress was disclosed. - Abstract: NiTi-based composites were in-situ synthesized by selective laser melting (SLM) additive manufacturing technology with formation of a great many Ni{sub 4}Ti{sub 3} precipitates. The differential scanning calorimetry (DSC) were carried out to exhibit the similar phase transformation temperature (A{sub s} = 51.82 °C, A{sub f} = 94.02 °C, M{sub s} = 55.87 °C and M{sub f} = 18.93 °C) by comparing with that of SLM-fabricated equi-atomic NiTi alloy, which could be attributed to the compensation of Ni{sub 4}Ti{sub 3} precipitates for the effect of an addition of TiC particles. Three different Ni{sub 4}Ti{sub 3} precipitate variants ((111){sub R}//(1 1-bar 1-bar ){sub B2}, (111){sub R}//( 1-bar 1-bar 1){sub B2}, and (111){sub R}//( 1-bar 1 1-bar ){sub B2}) with various precipitate diameters were observed within SLM fabricated part, showing apparently selective growth behavior. By high-resolution transmission electron microscopy, severe lattice defects formed surrounding the smaller variant, while relatively intact lattice structure was found around the larger one, which indicated that high strain energy was produced in the interface between the matrix and the smaller variant. Furthermore, finite element simulation method was applied to disclose the evolution features of complicated cyclic stress during SLM processing of TiC/NiTi composites. By predicting, the main constraint mode within as-fabricated track was tensile stress effect. Based on the redistribution behavior of thermal stress and the coupling effect between the thermal stress and strain field induced by Ni{sub 4}Ti{sub 3} precipitate, the selective growth mechanism of Ni{sub 4}Ti{sub 3} variant was revealed.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Micro- and macro-structural heterogeneities in 316L stainless steel prepared by electron-beam melting

Highlights: • Electron beam melting manufactured parts has a complicated thermal history. • The microstructure varies with the position in the sample. • Pronounced molybdenum segregation at the top disappears at the bottom. • Fast molybdenum diffusion in cell boundaries as well as grain boundaries. - Abstract: This is a study of the micro- and macrostructural variations in samples of stainless steel with the overall composition of the grade 316L, produced using electron beam melting. Electron beam melting is one of the processing methods under consideration for manufacturing some of the International Thermo- Nuclear Experimental Reactor In-Vessel components. Therefore further studies of the homogeneity of the material were conducted. Electron beam melting results in a complicated thermal history of the manufactured part giving a significant impact on the microstructure. A cellular structure that is often observed in samples prepared by selective laser melting was found in the top layers of the specimens. Further down, the structure changed until the cellular structure was almost non-existing, and the grain boundaries had become more pronounced. This revelation of a heterogeneous structure throughout the entire part is crucial for large-scale industrial applications like the Thermo- Nuclear Experimental Reactor to make sure that it is understood that the properties of the material might not be the same at every point, as well as to assure that the correct post-treatment is done. It is also exposed that a significant part of this change is due to molybdenum redistribution inside the sample when it diffuses from the cell boundaries into the cells, and into bigger agglomerates in the grain boundaries. This diffusion seems not to affect the microhardness of the samples.

36 MATERIALS SCIENCE↗
DOE OSTI2018

Localized plastic deformation and hardening in laser shock peened Inconel alloy 718SPF

Highlights: • The plastic strain in LSP-treated Inconel 718 alloy was characterized using EBSD. • LSP increases the low angle misorientations in the near-surface region, indicating the extend of plastic strain. • The near-surface plastic strain leads to an increase in local hardness and yield stress. - Abstract: Localized plastic deformation and hardening was studied in laser shock peened (LSP) Inconel 718 SPF (Super plastic forming), a fine grained Ni-Base superalloy, using electron backscatter diffraction (EBSD), nanoindentation, and micro pillar compression testing. 718SPF samples were LSP-treated with two different laser power densities. After LSP, the plastic deformation is manifested as increase in the fraction of low angle misorientations and the formation of sub-grain boundaries. EBSD was used to study plastic deformation as a function of distance from the peened surface for different laser intensities. Different approaches like image quality mapping and local misorientations analysis were used to study the in-depth distribution of the plastic strain. Results show that EBSD is effective in the qualitative characterization of localized plastic strain of the materials subjected to LSP.

36 MATERIALS SCIENCE↗
DOE OSTI2015

A scheme to produce high density and high temperature plasma for opacity measurement

The opacity of shock-compressed material is of general scientific interest for astrophysical plasmas and for inertial confinement fusion research. A proposal is suggested to produce high temperature plasma with density around 1 g/cm{sup −3}. Two types of opacity target (the sandwich target and the foam enhanced sandwich target) are investigated numerically. The foam enhanced sandwich target has structure of foam–solid-sample-solid-foam. The foam will increase laser absorption efficiency and the ablating pressure. Hydrodynamic simulations confirm that the laser can be fully absorbed by the under-critical-density foam and a faster shock is produced inside the CH layer. High intensity lasers heat opacity target from both sides. The CH layers must be thick enough to keep the laser away from the sample. The laser-driven shocks move inward and collide at the center. Part of their kinetic energy is converted into internal energy and high density and high temperature local thermodynamic equilibrium sample plasma is produced. The plasma produced by laser heating the foam enhanced sandwich target has higher sample temperature than by laser heating the sandwich target. It may be useful for measuring the opacity of shock compressed material in laboratory.

36 MATERIALS SCIENCE↗
DOE OSTI2015

Simulation study of 3–5 keV x-ray conversion efficiency from Ar K-shell vs. Ag L-shell targets on the National Ignition Facility laser

Tailored, high-flux, multi-keV x-ray sources are desirable for studying x-ray interactions with matter for various civilian, space and military applications. For this study, we focus on designing an efficient laser-driven non-local thermodynamic equilibrium 3–5 keV x-ray source from photon-energy-matched Ar K-shell and Ag L-shell targets at sub-critical densities (∼n{sub c}/10) to ensure supersonic, volumetric laser heating with minimal losses to kinetic energy, thermal x rays and laser-plasma instabilities. Using HYDRA, a multi-dimensional, arbitrary Lagrangian-Eulerian, radiation-hydrodynamics code, we performed a parameter study by varying initial target density and laser parameters for each material using conditions readily achievable on the National Ignition Facility (NIF) laser. We employ a model, benchmarked against Kr data collected on the NIF, that uses flux-limited Lee-More thermal conductivity and multi-group implicit Monte-Carlo photonics with non-local thermodynamic equilibrium, detailed super-configuration accounting opacities from CRETIN, an atomic-kinetics code. While the highest power laser configurations produced the largest x-ray yields, we report that the peak simulated laser to 3–5 keV x-ray conversion efficiencies of 17.7% and 36.4% for Ar and Ag, respectively, occurred at lower powers between ∼100–150 TW. For identical initial target densities and laser illumination, the Ag L-shell is observed to have ≳10× higher emissivity per ion per deposited laser energy than the Ar K-shell. Although such low-density Ag targets have not yet been demonstrated, simulations of targets fabricated using atomic layer deposition of Ag on silica aerogels (∼20% by atomic fraction) suggest similar performance to atomically pure metal foams and that either fabrication technique may be worth pursuing for an efficient 3–5 keV x-ray source on NIF.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗