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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

TEM investigations on lath martensite substructure in quenched Fe-0.2C alloys

Highlights: • Twin can be lath martensite substructure in low-carbon steels. • Detwinning behavior occurs in an auto-tempering process during quenching. • Detwinning may result in the formation of twinned laths. • Detwinning may result in the laths with dislocation-like contrast as substructure. - Abstract: Lath martensite in low-carbon steels is the main microstructural feature in the quenched state, and dislocations have been generally recognized as the substructure of lath martensite. However, the effects of quenching conditions on the quenched substructure have not yet been fully understood. In the present work, a Fe-0.2C (wt%) alloy was selected for detailed investigations on the microstructural evolution at various austenitizing temperatures. Microstructural characterization was carried out by using a conventional transmission electron microscope (TEM). The substructure of lath martensite was found to vary with austenitizing temperature. In the 1200 °C-water-quenched (WQ) samples, twinned laths (two specific variants having a {112}<111>-type twin relationship) and a twinned region (laths with the twin structure as their substructure) can be observed. Almost all lath martensite with a high density of fine twins as its substructure can be obtained in the 1300 °C-WQ samples. The twins gradually disappear or detwinning-occurs during TEM observations carried out with in situ heating. A further increase in temperature results in the formation of twinned laths and then lath with dislocation-like contrasts or lines appears as the substructure. These results suggested that a completely twin structure can be the initial substructure of lath martensite, and lath with dislocation-like contrasts or lines as its substructure is most likely the auto-tempering result of twinning.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Characteristics and mechanisms of hydrogen-induced quasi-cleavage fracture of lath martensitic steel

Here this study presents an in-depth characterization of the microstructures, crystallographic orientations, and dislocation characteristics beneath hydrogen-induced quasi-cleavage fracture features of an as-quenched, lath martensitic (α') 22MnB5 steel. The fracture surfaces of gaseous hydrogen-embrittled martensitic specimens were analyzed by a combination of multiple analytical tools: scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), and transmission Kikuchi diffraction (TKD). The dominant fracture mode in the hydrogen-affected zones was quasi-cleavage fracture, which involved significant plasticity, evidenced by plastic zones near tear ridges and a high density of dislocations beneath the quasi-cleavage facets. The martensite constituent sizes, variant orientations, and boundaries influenced the quasi-cleavage surface morphologies. Fractography revealed the occurrence of {100} α' -type cleavage across martensitic laths, developing relatively “flat” quasi-cleavage surfaces, in addition to {110} α' -type cracking likely along lath and block boundaries, and fracture along non-cleavage planes. The likelihood of the formation of the relatively “flat” quasi-cleavage surfaces increased with increasing martensitic constituent sizes. Substantial dislocation bands formed on intersecting {112} α' slip planes within a martensite block below the hydrogen-induced cleavage fractures on {100} α' planes. River markings on the quasi-cleavage surfaces were found to originate from the complex, hierarchical lath martensitic microstructure. Steps and ridges on the quasi-cleavage facets generally linked with the various martensitic boundaries, suggesting that they were produced as a result of crack deviations at those boundaries. The fracture paths and martensite quasi-cleavage mechanisms are discussed in the context of the role of hydrogen and Cottrell cleavage model.

36 MATERIALS SCIENCE↗
DOE OSTI2023

Precitech N200 Lathe Refurbish/Upgrade Project [Slides]

Background: LANL purchased two Precitech N200 Lathes in 2002; Machines were modified for glovebox operations; First lathe became operational in 2009; After nearly 15 years of continuous operation, electric components have started to fail; Precitech has been refurbishing N200 lathes for other 20 years; Existing lathes in PF-4 needed for surveillances/certification missions; after training at Precitech, LANL workers will perform refurbishment/upgrade tasks in PF-4.

42 ENGINEERING↗
DOE OSTI2015

Widmannstätten laths in Ti48Al2Cr2Nb alloy by undercooled solidification

Widmannstätten laths in Ti48Al2Cr2Nb alloy were obtained by containerless electromagnetic levitation during undercooled solidification rather than heat treatments in most cases. The nucleation of γ{sub Widmannstätten} is confirmed by the thermal history of the second recalescence behaviour. High dislocation density, stacking faults and dislocation slip are observed by transmission electron microscopy. By quantitative analysis of the transformation energy, the driving force for γ{sub Widmannstätten} in the solid state phase transformation is calculated, compared with that of heat treatments. Meanwhile, the proper undercoolings (ΔT = 257–300 K), post-solidification cooling rates (11.1–29.1 K/s), the fine lamellar colony sizes (306–467 μm) and proper undercoolings in the solid state phase transformation are in favour of promoting the formation of Widmannstätten laths at moderate undercoolings. - Graphical abstract: Display Omitted - Highlights: • Widmannstätten laths were observed in undercooled TiAl alloy. • The influencing factors were discussed in undercooled TiAl alloy. • An analysis of the nucleation of γ{sub Widmannstätten} is carried out.

36 MATERIALS SCIENCE↗
NASA NTRS1966

Tool post modification allows easy turret lathe cutting-tool alignment

Modified tool holder and tool post permit alignment of turret lathe cutting tools on the center of the spindle. The tool is aligned with the spindle by the holder which is kept in position by a hydraulic lock in feature of the tool post. The tool post is used on horizontal and vertical turret lathes and other engine lathes.

Fouts, L.↗
DOE OSTI2019

Modal Diagnostics of Lathe Designs with Composite Bases

The basic damping properties of composite lathe structures are analyzed by modal diagnostics. New experimental results and literature data from non-Russian research are employed. The damping properties of cast-iron and composite lathe structures are compared. The composites considered are ferrocement, polymer concrete, and metal concrete.

42 ENGINEERING↗
DOE OSTI2018

In Situ Observation of the Nucleation and Growth of Ferrite Laths in the Heat-Affected Zone of EH36-Mg Shipbuilding Steel Subjected to Different Heat Inputs

The nucleation and growth behaviors of ferrite laths in the heat-affected zone (HAZ) of EH36-Mg shipbuilding steel with different heat inputs were observed in situ by high-temperature confocal scanning laser microscope (CSLM). It was found that ferrite laths prefer to nucleate on the surface of inclusions instead of grain boundaries under the heat input of 120 kJ/cm, while FSPs are easier to form in 210 kJ/cm due to a significantly reduced cooling rate.

36 MATERIALS SCIENCE↗
DOE OSTI2016

Determination of dislocation density by electron backscatter diffraction and X-ray line profile analysis in ferrous lath martensite

The microstructure and the dislocation density in as-quenched ferrous lath martensite were studied by different methods. The blocks, packets and variants formed due to martensitic transformation were identified and their sizes were determined by electron backscatter diffraction (EBSD). Concomitant transmission electron microscopy (TEM) investigation revealed that the laths contain subgrains with the size between 50 and 100 nm. A novel evaluation procedure of EBSD images was elaborated for the determination of the density and the space distribution of geometrically necessary dislocations from the misorientation distribution. The total dislocation density obtained by X-ray diffraction line profile analysis was in good agreement with the value determined by EBSD, indicating that the majority of dislocations formed due to martensitic transformation during quenching are geometrically necessary dislocations.

36 MATERIALS SCIENCE↗
DOE OSTI2020

A lathe system for micrometre-sized cylindrical sample preparation at room and cryogenic temperatures

A simple two-spindle based lathe system for the preparation of cylindrical samples intended for X-ray tomography is presented. The setup can operate at room temperature as well as under cryogenic conditions, allowing the preparation of samples down to 20 and 50 µm in diameter, respectively, within minutes. Case studies are presented involving the preparation of a brittle biomineral brachiopod shell and cryogenically fixed soft brain tissue, and their examination by means of ptychographic X-ray computed tomography reveals the preparation method to be mainly free from causing artefacts. Since this lathe system easily yields near-cylindrical samples ideal for tomography, a usage for a wide variety of otherwise challenging specimens is anticipated, in addition to potential use as a time- and cost-saving tool prior to focused ion-beam milling. Fast sample preparation becomes especially important in relation to shorter measurement times expected in next-generation synchrotron sources.

36 MATERIALS SCIENCE↗
NASA NTRS1964

Lathe converted for grinding aspheric surfaces

A standard overarm tracing lathe converted by the addition of an independently driven diamond grinding wheel is used for grinding aspheric surfaces. The motion of the wheel is controlled by the lathe air tracer following the template which produces the desired aspheric profile.

Larmer, J. W.↗
NASA NTRS1966

Lathe chuck key incorporates safety feature

Lathe chuck key with spring loaded plunger cannot inadvertently be left in the chuck when the lathe is started. The plunger automatically ejects the key from the chuck when hand pressure is released.

Christman, G. L.↗
NASA NTRS1966

Swiveling Lathe Jaw Concept for Holding Irregular Pieces

Clamp holds irregularly shaped pieces in lathe chuck without damage and eliminates excessive time in selecting optimum mounting. Interchangeable jaws ride in standard jaw slots but swivel so that the jaw face bears evenly against the workpiece regardless of contour. The jaws can be used on both engine and turret lathes.

David, J.↗
NASA NTRS1982

Lathe Attachment Finishes Inner Surface of Tubes

Extremely smooth finishes are machined on inside surfaces of tubes by new attachment for a lathe. The relatively inexpensive accessory, called a "microhone," holds a honing stone against workpiece by rigid tangs instead of springs as in conventional honing tools. Inner rod permits adjustment of microhoning stone, while outer tube supports assembly. Outer tube is held between split blocks on lathe toolpost. Microhoning can be done with either microhone or workpiece moving and other member stationary.

Lancki, A. J.↗
DOE OSTI2018

Fuzzy Controllers in the Adaptive Control System of a CNC Lathe

Traditional approaches to improving the technological system of CNC metal-cutting machines include increasing the rigidity, periodic maintenance and repair of its components, and operating at lower speeds. In practice, the most economical approach is stabilization of the inputs to the system. The development of adaptive control systems with stabilization of the cutting forces improves the precision and quality of machining in CNC metal-cutting machines, the productivity, and tool life. However, classical PID controllers are only effective in stabilizing the cutting forces in such systems if continuous real-time parameter adjustment is possible. That sharply increases the complexity of the controller. A new mathematical apparatus based on artificial intelligence (including fuzzy logic) permits the solution of adaptive control problems that previously could hardly even be formulated. The present work addresses the use of fuzzy logic in automatic stabilization of the cutting force for CNC lathes. Simulation of a fuzzy controller shows that this approach to automatic stabilization of the cutting force increases the machining efficiency on existing equipment with indeterminacy in the characteristics of the cutting system and the working environment.

42 ENGINEERING↗
DOE OSTI2018

Influence of Spindle Wobble in a Lathe on the Tool’s Deformational-Displacement Trajectory

Attention focuses here on the conversion of the trajectory of spindle-group wobble in a lathe into deformational displacement of the tool and the associated modification of the shaping trajectory. This process depends on the change in dynamic properties of the system due to the wobble. On the basis of simulation and digital experiments, it may be concluded that the wobble changes the stability of the trajectories and that various attractive sets are formed in the system (such as limit cycles, invariant tori, and chaotic attractors). The wobble does not change the shaping trajectory directly, but rather through the formation of attractive deformational-displacement sets. Therefore, the attractive sets affect the geometric topology of the workpiece surface and the limiting feasible manufacturing precision.

42 ENGINEERING↗
DOE OSTI2018

Dynamic Influence of Spindle Wobble in a Lathe on the Workpiece Geometry

The influence of spindle wobble in a lathe on the geometry of the machined surface is not direct. The intermediate stages involve conversion of the wobble to forces and elastic deformations. Together with the elastic deformation, wobble modifies the shaping trajectories, which are mainly responsible for the geometry of the final product. Wobble induces periodic variation in the parameters of the dynamic system. It leads not only to parametric self-excitation but also, in a nonlinear dynamic system, to the formation of various attractive deformational-displacement sets. The present work is devoted to mathematical modeling of the influence of wobble on the workpiece geometry. Cases in which various types of attractive sets are formed in the system (such as limit cycles, invariant tori, and chaotic attractors) are considered.

42 ENGINEERING↗
DOE OSTI2018

Mechatronic Chip-Disintegration System for Lathes

Lathe operation with reciprocating motion of the working component is analyzed. The dynamic processes associated with the operation of a mechatronic supply drive in chip disintegration are investigated.

42 ENGINEERING↗