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All sourcesNASA NTRSDOE OSTI
DOE OSTI2015

Life Cycle Inventories and Life Cycle Assessments of Photovoltaic Systems

Life Cycle Assessment (LCA) is a structured, comprehensive method of quantifying material- and energyflows and their associated impacts in the life cycles of products (i.e., goods and services). One of the major goals of IEA PVPS Task 12 is to provide guidance on assuring consistency, balance, transparency and quality of LCA to enhance the credibility and reliability of the results. The current report presents the latest consensus LCA results among the authors, PV LCA experts in North America, Europe and Asia. At this time consensus is limited to five technologies for which there are well-established and up-to-date LCI data: mono- and multi-crystalline Si, CdTe CIGS, and high concentration PV (HCPV) using III/V cells. The LCA indicators shown herein include Energy Payback Times (EPBT), Greenhouse Gas emissions (GHG), criteria pollutant emissions, and heavy metal emissions. Life Cycle Inventories (LCIs) are necessary for LCA and the availability of such data is often the greatest barrier for conducting LCA. The Task 12 LCA experts have put great efforts in gathering and compiling the LCI data presented in this report. These include detailed inputs and outputs during manufacturing of cell, wafer, module, and balance-of-system (i.e., structural- and electrical- components) that were estimated from actual production and operation facilities. In addition to the LCI data that support the LCA results presented herein, data are presented to enable analyses of various types of PV installations; these include operational data of rooftop and ground-mount PV systems and country-specific PV-mixes. The LCI datasets presented in this report are the latest that are available to the public describing the status in 2011 for crystalline Si, 2010-2011 for CdTe, 2010 for CIGS, and 2010 for HCPV technology. This report provides an update of the life cycle inventory data in Section 5 of the previous report: V. Fthenakis, H. C. Kim, R. Frischknecht, M. Raugei, P. Sinha, M. Stucki , 2011, Life Cycle Inventories and Life Cycle Assessment of Photovoltaic Systems, International Energy Agency(IEA) PVPS Task 12, Report T12-02:2011. Updates are provided for the crystalline silicon PV global supply chain (Section 5.1), thin film PV module manufacturing (Sections 5.2-5.3), PV mounting structures (Section 5.5), and country-specific electricity grid mixes (Section 5.9). Other sections of this report are the same as in the previous report. Electronic versions of the updated tables in Section 5 are available at IEA PVPS (http://www.iea-pvps.org; select Task 12 under Archive) and treeze Ltd (http://treeze.ch; under Publications).

14 SOLAR ENERGY↗
DOE OSTI2020

Task 12 PV Sustainability - Life Cycle Inventories and Life Cycle Assessments of Photovoltaic Systems

Life Cycle Assessment (LCA) is a structured, comprehensive method of quantifying material- and energy-flows and their associated impacts in the life cycles of products (i.e., goods and services). One of the major goals of IEA PVPS Task 12 is to provide guidance on assuring consistency, balance, transparency and quality of LCA to enhance the credibility and reliability of the results. The current report presents the latest consensus life cycle inventories among the authors, PV LCA experts in North America, Europe, Asia and Australia. At this time consensus is limited to four technologies for which there are well-established and up-to-date life cycle inventory (LCI) data (mono- and multi-crystalline Si, CdTe, CIGS, as well as one emerging technology (perovskite silicon tandem). LCIs are necessary for LCA and the availability of such data is often the greatest barrier for conducting LCA. The Task 12 LCA experts have put great efforts in gathering and compiling the LCI data presented in this report. These include detailed inputs and outputs during manufacturing of cell, wafer, module, and balance-of-system (i.e., structural and electrical components) that were estimated from actual production and operation facilities. In addition, data are presented to enable analyses of various types of PV installations; these include operational data of rooftop and ground-mount PV systems and country-specific PV-mixes. The LCI datasets presented in this report are the latest that are available to the public describing the status in 2018 for crystalline Si (some manufacturing data from 2011 were not updated), 2015 and 2017-2018 for CdTe, 2010 for CIGS, 2010 for HCPV, and 2017 for perovskite silicon tandem technology.

14 SOLAR ENERGY↗
DOE OSTI2019

Expansion of the Petroleum Refinery Life Cycle Inventory Model (PRELIM) to Support Characterization of a Full Suite of Commonly Tracked Impact Potentials

This study updates the Petroleum Refinery Life Cycle Inventory Model (PRELIM) to provide a more complete gate-to-gate life cycle inventory and to allow for the calculation of a full suite of impact potentials commonly used in life cycle assessment (LCA) studies. We updated the model to add criteria air pollutants, hazardous air pollutants, releases to water, releases to land, and managed wastes reflecting 2014 reported releases and waste management practices using data from the U.S. Environmental Protection Agency Greenhouse Gas Reporting Program, National Emissions Inventory, Discharge Monitoring Reports, and Toxic Release Inventory together with process unit capacities and fuel consumption data from the U.S. Energy Information Administration (U.S. EIA). The expanded version of PRELIM offers users a reliable, transparent, and streamlined tool for estimating the effect of changes in petroleum refineries on LCIA results in the context of policy analysis.

Source record↗
DOE OSTI2019

Life Cycle Inventory of Current Photovoltaic Module Recycling Processes in Europe

With the rapid and accelerating growth of PV module installation and an increase of PV modules from the nineteen eighties and nineties reaching the end of their 30 year lifespan, their proper end of life treatment gets into focus. This report deals with the approaches, the environmental impacts and the recovered materials of PV module recycling. In this report, the environmental life cycle assessment of the current generation recycling of crystalline silicon (c-Si) and cadmium telluride (CdTe) PV modules is described. Due to the still limited waste stream today, c-Si PV modules are mainly treated in recycling plants designed for treatment of laminated glass, metals or electronic waste. Only the bulk materials glass, aluminium and copper are recovered, while the cells and other materials such as plastics are incinerated. CdTe PV modules have been treated in dedicated recycling plants for many years and life cycle inventories of this process have been published. The semiconductor is recovered in addition to glass and copper. Life cycle inventories of the recycling of current c-Si and CdTe PV modules are compiled following two modelling approaches related to recycling. The cut-off approach uses economic allocation to divide the total efforts of the recycling process between the treatment of the used PV module and the recovered products. The end-of-life approach considers the recycling process separately from the potentially avoided burdens due to recovered materials. The life cycle inventories of c-Si PV module recycling are based on data obtained from four European recyclers surveyed between 2015 and 2016. For CdTe PV module recycling, the life cycle inventories were established based on published data for the First Solar recycling facility in Germany. The life cycle impact assessment is done based on six environmental indicators previously identified as most relevant for PV electricity: particulate matter, freshwater ecotoxicity, human toxicity non-cancer effects, human toxicity cancer effects, mineral, fossil and renewable resource depletion and climate change. The life cycle inventories according to the cut-off approach can be applied to complement existing life cycle inventory data on PV systems. The environmental impacts of the recycling of c-Si PV modules are very small (maximum 1.1 %) compared to the impacts caused by the production of a 3 kWp residential PV system mounted on a slanted roof. In the case of CdTe PV module recycling, the treatment of the PV panels has the highest but still rather minor contribution in the indicator climate change (4.8 %). The life cycle inventories according to the end-of-life approach allow an assessment of the net environmental benefits of recycling. The recovery of glass, metals, and semiconductor material from c-Si and CdTe PV modules causes lower environmental impacts than the extraction, refinement and supply of the respective materials from primary resources. The highest potential benefits are observed in the indicator mineral, fossil and renewable resource depletion. The data quality of the recycling of c-Si PV modules is classified as fair since only limited information is available. In contrast, the data quality of CdTe PV module recycling is considered very good. The study was financed by the Swiss Federal Office of Energy (SFOE) and carried out in the framework of the Task 12 of the Photovoltaic Powers System Programme (PVPS) of the International Energy Agency (IEA).

14 SOLAR ENERGY↗
DOE OSTI2017

Water Footprint of European Rooftop Photovoltaic Electricity based on Regionalised Life Cycle Inventories

The water use of photovoltaic (PV) electricity has been investigated in very few studies so far, which may be due to the low water demand of PV systems during operation. In this study, the water consumption and water withdrawal of electricity generated by PV systems were assessed by considering all life cycle stages and by taking account of country-level regional differences in water availability. The life cycle inventories of the manufacture of monocrystalline silicon (mono-Si) and cadmium telluride (CdTe) PV modules are based on data collected between 2010 and 2013 and take account of the shares of different countries in total global production. The water use in the life cycle inventories of European rooftop PV systems and conventional electricity generation technologies was regionalised to the country or region (such as continents, political or geographic entities of several countries) level and complemented by the share of water lost by evaporation. The AWARE (Available WAter REmaining) method was used to assess the water stress impact caused by water consumption and water withdrawal of electricity generation by European rooftop PV systems as well as by reservoir hydroelectric power plants and large-scale hard coal and nuclear power plants in Europe. The functional unit of this analysis is 1 kWh of alternating current (AC) electricity (at busbar). The life cycle inventories were linked to KBOB (Coordination Group for Construction and Property Services) life cycle inventory data DQRv2:2016, which are based on ecoinvent data v2.2 and contain updated life cycle inventory data in relevant economic sectors. This study was financed by the Swiss Federal Office of Energy (SFOE) and carried out in the framework of the Task 12 of the Photovoltaic Power Systems Programme (PVPS) of the International Energy Agency (IEA).

14 SOLAR ENERGY↗
DOE OSTI2024

Life Cycle Inventory Availability: Status and Prospects for Leveraging New Technologies

The demand for life cycle assessments (LCA) is growing rapidly, which leads to an increasing demand of life cycle inventory (LCI) data. While the LCA community has made significant progress in developing LCI databases for diverse applications, challenges still need to be addressed. This perspective summarizes the current data gaps, transparency, and uncertainty aspects of existing LCI databases. Additionally, we survey and discuss novel techniques for LCI data generation, dissemination, and validation. We propose key future directions for LCI development efforts to address these challenges, including leveraging scientific and technical advances such as the Internet of Things (IoT), machine learning, and blockchain/cloud platforms. Adopting these advanced technologies can significantly improve the quality and accessibility of LCI data, thereby facilitating more accurate and reliable LCA studies.

blockchain platforms↗
DOE OSTI2017

Life cycle inventory and mass-balance of municipal food waste management systems: Decision support methods beyond the waste hierarchy

Highlights: • Life cycle inventory of 7 food waste management and treatment systems considered. • Energy balance notably different to a systems energy generation. • Food in-sink maceration shown to have volatiles reduced by 31% before digestion. • Mass-balance identifies recycling efficiency and product utility. • Increased landfill diversion confirmed to be critical for a lower emissions profile. - Abstract: When assessing the environmental and human health impact of a municipal food waste (FW) management system waste managers typically rely on the principles of the waste hierarchy; using metrics such as the mass or rate of waste that is ‘prepared for recycling,’ ‘recovered for energy,’ or ‘sent to landfill.’ These metrics measure the collection and sorting efficiency of a waste system but are incapable of determining the efficiency of a system to turn waste into a valuable resource. In this study a life cycle approach was employed using a system boundary that includes the entire waste service provision from collection to safe end-use or disposal. A life cycle inventory of seven waste management systems was calculated, including the first service wide inventory of FW management through kitchen in-sink disposal (food waste disposer). Results describe the mass, energy and water balance of each system along with key emissions profile. It was demonstrated that the energy balance can differ significantly from its’ energy generation, exemplified by mechanical biological treatment, which was the best system for generating energy from waste but only 5{sup th} best for net-energy generation. Furthermore, the energy balance of kitchen in-sink disposal was shown to be reduced because 31% of volatile solids were lost in pre-treatment. The study also confirmed that higher FW landfill diversion rates were critical for reducing many harmful emissions to air and water. Although, mass-balance analysis showed that the alternative end-use of the FW material may still contain high impact pollutants.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Life Cycle Inventory of Current Photovoltaic Module Recycling Processes in Europe

Solar photovoltaic (PV) installations must be properly dismantled and any waste treated and disposed at the end of project life. However, because most of the world's nearly 400 GW of PV systems have been built in the past decade - each expected to operate for between 20 and 30 years - current PV module waste volumes do not yet justify widespread operation of PV recycling facilities. The necessary policies and technologies for recycling PV systems are currently under rapid development. With modifications to the European waste electrical and electronic equipment directive (WEEE 2012/19/EU) in 2012, take back and recycling of PV modules is, in fact, already mandatory in Europe. There, take back and recycling is currently performed in small but annually-increasing quantities. Even though waste treatment is considered part of a module's life cycle, only a few life cycle inventories (LCI) of energy and materials flows are available for the industrial recycling processes that are used today to recycle crystalline silicon-based (c-Si) PV modules. LCI are the data inputs that inform lifecycle assessments which quantify the environmental impacts across the full life cycle of PV modules - from manufacturing and use to end of life. To help progress the industry forward, a survey of European recyclers was performed to characterize existing commercial recycling processes and share associated life cycle inventory data. System Boundaries: The reference unit, or "functional unit" in the vocabulary of life cycle assessment, is defined as the processing of one metric ton of crystalline silicon PV modules in recycling lines for laminated glass, metals, and electronic wastes. Today, all modules are processed in discrete batches, yet not metered at that scale. Thus the process energy for a batch is estimated based on scaled annual production data as well as on input and output streams.

14 SOLAR ENERGY↗
DOE OSTI2026

Life Cycle Inventories and Data Gap Analysis for Rare Earth Elements: Neodymium and Dysprosium from Mining to Magnets

The United States demand for Neodymium-Iron-Boron (NdFeB) magnets, produced from rare earth elements (REEs) such as (Nd) and Dysprosium (Dy), far exceeds its nascent domestic production capacity, rendering it reliant on vulnerable global supply chains dominated by China. To guide research and development investments in securing U.S. REE supply, defensible benchmark metrics across environmental, economic, and social dimensions are needed. In this study, we built globally-representative, process-based cradle-to-cradle life cycle inventories for Nd and Dy in NdFeB magnets lifecycles, encompassing primary material acquisition, beneficiation, smelting and refining, metal processing, specialty alloy and chemical transformation, subcomponent manufacturing, consumer application (use phase) and end-of-life management. We carried out detailed literature review, and applied process engineering principles to build industry-representative upscaled life cycle inventories for both metals. We used these models to conduct bottom-up literature review and gap analysis on existing literature, compilation of data sources for each life cycle stage (and transformations where necessary), and a preliminary technoeconomic analysis (TEA)/life cycle costing analysis (LCCA). Findings from this work emphasize the need for metal specific, representative REE LCIs to establish robust benchmarks for advancing sustainable REE technologies and guiding R&D in REE supply chains.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗
DOE OSTI2012

Modeling the Uncertainty of Fischer-Tropsch Jet Fuel Life Cycle Inventories with Monte Carlo Simulation [Slides]

This presentation discusses the use of Monte Carlo simulation to model the uncertainty in a life cycle inventory of the Gasification Systems of coal and biomass. While the inventory is dominated by carbon dioxide emissions from the Adv. Combustion Systems of the fuel, small changes to the feedstocks that are used to make the fuel can make the difference in complying with the Energy Independence and Security Act of 2007.

01 COAL, LIGNITE, AND PEAT↗
DOE OSTI2017

Impacts of Carbon Capture on Life Cycle Inventory of Ammonia and Petroleum Products for Comparison to Thermoelectric Power Generation - LCAXVII

This work was presented at the American Center for Life Cycle Assessment (ACLCA) LCAXVII Conference in Portsmouth, NH on October 5, 2017. The objectives of this study are to create an updated baseline life cycle inventory for petroleum products considering the full suite of TRACI impacts that expands upon Cooney et al. and to understand the effect of implementing carbon capture on the environmental profile of refineries. This inventory adds toxic air emissions and releases to water and soil to NETL’s previous unit process data. The approach demonstrates how detailed national inventory data can be used to improve LCA unit process data. Facility-level variability is presented and the implications for uncertainty analysis and interpretation of results are discussed.

Young, Ben↗
DOE OSTI2017

Evaluating Indicators and Life Cycle Inventories for Processes in Early Stages of Technical Readiness

This presentation examines different methods for analyzing manufacturing processes in the early stages of technical readiness. Before developers know much detail about their processes, it is valuable to apply various assessments to evaluate their performance. One type of assessment evaluates performance indicators to describe how closely processes approach desirable objectives. Another type of assessment determines the life cycle inventories (LCI) of inputs and outputs for processes, where for a functional unit of product, the user evaluates the resources used and the releases to the environment. These results can be compared to similar processes or combined with the LCI of other processes to examine up-and down-stream chemicals. The inventory also provides a listing of the up-stream chemicals, which permits study of the whole life cycle. Performance indicators are evaluated in this presentation with the U.S. Environmental Protection Agency's GREENSCOPE (Gauging Reaction Effectiveness for ENvironmental Sustainability with a multi-Objective Process Evaluator) methodology, which evaluates processes in four areas: Environment, Energy, Economics, and Efficiency. The method develops relative scores for indicators that allow comparisons across various technologies. In this contribution, two conversion pathways for producing cellulosic ethanol from biomass, via thermochemical and biochemical routes, are studied. The information developed from the indicators and LCI can be used to inform the process design and the potential life cycle effects of up- and down-stream chemicals.

09 BIOMASS FUELS↗
DOE OSTI2022

Life-Cycle Inventory of Critical Materials: Nickel, Copper, Titanium, and Rare-Earth Elements

The United States has developed a list of critical minerals/materials whose sustained and reliable supply is pivotal to the robust functioning of critical industrial sectors. A key concern with these minerals is their environmental effects as a function of their production location. This requires material and energy flow details for their processing steps. This report provides a life-cycle inventory (LCI) for producing four critical minerals and/or material systems (nickel, copper, titanium, and rare-earth elements) incorporated in the updated GREET® (Greenhouse gases, Regulated Emissions, and Energy use in Technologies) model. For these systems, we provide an LCI as a function of production location – domestic (within the United States) and international (geographies from where the US imports these minerals). Our LCI also considers variations in ore grades for nickel and copper. This report also provides an LCI for all intermediate materials used to produce these critical materials.

58 GEOSCIENCES↗
DOE OSTI2015

Development of a Life Cycle Inventory of Water Consumption Associated with the Production of Transportation Fuels

The production of all forms of energy consumes water. To meet increased energy demands, it is essential to quantify the amount of water consumed in the production of different forms of energy. By analyzing the water consumed in different technologies, it is possible to identify areas for improvement in water conservation and reduce water stress in energy-producing regions. The transportation sector is a major consumer of energy in the United States. Because of the relationships between water and energy, the sustainability of transportation is tied to management of water resources. Assessment of water consumption throughout the life cycle of a fuel is necessary to understand its water resource implications. To perform a comparative life cycle assessment of transportation fuels, it is necessary first to develop an inventory of the water consumed in each process in each production supply chain. The Greenhouse Gases, Regulated Emissions, and Energy Use in Transportation (GREET) model is an analytical tool that can used to estimate the full life-cycle environmental impacts of various transportation fuel pathways from wells to wheels. GREET is currently being expanded to include water consumption as a sustainability metric. The purpose of this report was to document data sources and methodologies to estimate water consumption factors (WCF) for the various transportation fuel pathways in GREET. WCFs reflect the quantity of freshwater directly consumed per unit production for various production processes in GREET. These factors do not include consumption of precipitation or low-quality water (e.g., seawater) and reflect only water that is consumed (i.e., not returned to the source from which it was withdrawn). The data in the report can be combined with GREET to compare the life cycle water consumption for different transportation fuels.

energy-water nexus↗
DOE OSTI2012

A methodology to estimate greenhouse gases emissions in Life Cycle Inventories of wastewater treatment plants

The main objective of this paper is to present the Direct Emissions Estimation Model (DEEM), a model for the estimation of CO{sub 2} and N{sub 2}O emissions from a wastewater treatment plant (WWTP). This model is consistent with non-specific but widely used models such as AS/AD and ASM no. 1 and presents the benefits of simplicity and application over a common WWTP simulation platform, BioWin Registered-Sign , making it suitable for Life Cycle Assessment and Carbon Footprint studies. Its application in a Spanish WWTP indicates direct N{sub 2}O emissions to be 8 times larger than those associated with electricity use and thus relevant for LCA. CO{sub 2} emissions can be of similar importance to electricity-associated ones provided that 20% of them are of non-biogenic origin. - Highlights: Black-Right-Pointing-Pointer A model has been developed for the estimation of GHG emissions in WWTP. Black-Right-Pointing-Pointer Model was consistent with both ASM no. 1 and AS/AD. Black-Right-Pointing-Pointer N{sub 2}O emissions are 8 times more relevant than the one associated with electricity. Black-Right-Pointing-Pointer CO{sub 2} emissions are as important as electricity if 20% of it is non-biogenic.

54 ENVIRONMENTAL SCIENCES↗