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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

The Impact of Packaging on Soft Magnetic Core Performance

Soft magnetic cores are rarely used in application without packaging. The packaging mechanically integrates the core into the rest of the design and can support other external forces such as winding stress. Material data sheets typically offer core performance in an unstressed environment, that represents a best-case scenario for materials with non-zero magnetostriction. This work will show the impact of various packaging solutions on core properties as well as best practices, both material and packaging design. A particular emphasis will be placed on packaging solutions for aerospace applications.

Magnetic Cores↗

Expanded Equations for Torque and Force on a Cylindrical Permanent Magnet Core in a Large-Gap Magnetic Suspension System

The expanded equations for torque and force on a cylindrical permanent magnet core in a large-gap magnetic suspension system are presented. The core is assumed to be uniformly magnetized, and equations are developed for two orientations of the magnetization vector. One orientation is parallel to the axis of symmetry, and the other is perpendicular to this axis. Fields and gradients produced by suspension system electromagnets are assumed to be calculated at a point in inertial space which coincides with the origin of the core axis system in its initial alignment. Fields at a given point in the core are defined by expanding the fields produced at the origin as a Taylor series. The assumption is made that the fields can be adequately defined by expansion up to second-order terms. Examination of the expanded equations for the case where the magnetization vector is perpendicular to the axis of symmetry reveals that some of the second-order gradient terms provide a method of generating torque about the axis of magnetization and therefore provide the ability to produce six-degree-of-freedom control.

Groom, Nelson J.↗

Fabrication of magnetic core PEI-silica shell particles

Highlights: • PEI-silica shell fabrication was developed for iron-carbonyl core material. • Magnetic separation of core-free by-product of the fabrication proved successful. • Varying fabrication method/concentration successfully tuned shell characteristics. • Sonication methods produced smooth coatings with a trend towards multicore particles. • Raspberry-like coatings were made by the slow addition, one- and two-pot methods. - Abstract: Magnetic core-silica shell particles combine the physico-chemical properties of the silica shell with the magnetic properties of the core. Seven possible particle coating methods utilizing the biomimetic polyamine polyethyleneimine (PEI) as the silication catalyst, have been identified and the objective of this study was to link the properties of the final PEI-silica coating with the methodology. The PEI-silica coated carbonyl iron particles were characterized via scanning electron microscopy, energy dispersive X-ray spectroscopy and Fourier transfer infrared spectroscopy. Varying the fabrication method and silane concentration successfully tuned the shell characteristics. Methods using sonication produced smooth more evenly distributed coatings with a tendency towards multicore particles. In contrast, raspberry-like coatings were produced via the slow addition, one- and two-pot methods. The magnetic separation process after synthesis achieved a degree of purification that makes these core–shell particles useful for potential applications that require specific surface interactions and the ease of magnetic separation.

36 MATERIALS SCIENCE↗

Accounting for crustal magnetization in models of the core magnetic field

The problem of determining the magnetic field originating in the earth's core in the presence of remanent and induced magnetization is considered. The effect of remanent magnetization in the crust on satellite measurements of the core magnetic field is investigated. The crust as a zero-mean stationary Gaussian random process is modelled using an idea proposed by Parker (1988). It is shown that the matrix of second-order statistics is proportional to the Gram matrix, which depends only on the inner-products of the appropriate Green's functions, and that at a typical satellite altitude of 400 km the data are correlated out to an angular separation of approximately 15 deg. Accurate and efficient means of calculating the matrix elements are given. It is shown that the variance of measurements of the radial component of a magnetic field due to the crust is expected to be approximately twice that in horizontal components.

Jackson, Andrew↗

Design considerations for an air core magnetic actuator

Equations for the force produced by an air core electromagnet on a permanent magnet core as a function of the coil height, coil inner and outer radii, and core displacement are developed. The magnetization vector of the permanent magnet core is assumed to be aligned with the central axis of the electromagnet and the forces which are produced lie along the same axis. Variations in force due to changes in electromagnet parameters and core displacement are investigated and parameter plots which should be useful for coil design are presented.

Groom, Nelson J.↗

Magnetic-Core/Gold-Shell Nanoparticles for the Detection of Hydrophobic Chemical Contaminants

Magnetic-core/gold-shell nanoparticles (MAuNPs) are of interest for enabling rapid and portable detection of trace adulterants in complex media. Gold coating provides biocompatibility and facile functionalization, and a magnetic core affords analyte concentration and controlled deposition onto substrates for surface-enhanced Raman spectroscopy. Iron oxide cores were synthesized and coated with gold by reduction of HAuCl4 by NH2OH. MAuNPs were grafted with polyethylene glycol (PEG) and/or functionalized with 4-mercaptobenzoic acid (4-MBA) and examined using a variety of microscopic, spectroscopic, magnetometric, and scattering techniques. For MAuNPs grafted with both PEG and 4-MBA, the order in which they were grafted impacted not only the graft density of the individual ligands, but also the overall graft density. Significant Raman signal enhancement of the model analyte, 4-MBA, was observed. This enhancement demonstrates the functionality of MAuNPs in direct detection of trace contaminants. The magnetic deposition rate of MAuNPs in chloroform and water was explored. The presence of 4-MBA slowed the mass deposition rate, and it was postulated that the rate disparity originated from differing NP-substrate surface interactions. These findings emphasize the importance of ligand choice in reference to the medium, target analyte, and substrate material, as well as functionalization procedure in the design of similar sensing platforms.

36 MATERIALS SCIENCE↗

Low-Loss, High-Flux Saturation Magnetic Cores for Power Converters

As new and alternative energy sources are added to the energy grid, efficient and low-loss power converters are essential to the storage of energy from these intermittent power sources. Higher operating frequency can reduce the size and weight of transformers. However, current magnetic cores limit the operating frequency because core losses increase with frequency. Therefore, new magnetic core materials are needed with higher resistivity (lower eddy-current losses), lower coercivity (lower hysteresis losses), and higher permeability and flux density (higher power density). These new materials must be integrated into isolated power converters designed to optimize efficiency based on the transformer performance. To address this need, Mainstream pursued a two-pronged approach in Phase I to develop novel magnetic materials and model a planar transformer design. We irradiated silicon steel with a high-energy electron beam in an attempt to induce nanocrystalline grain formation. The nanocrystalline grains were expected to increase resistivity to reduce eddy-current losses and decrease coercivity to reduce hysteresis losses. We also modeled the transformer performance through Simulation Program with Integrated Circuit Emphasis (SPICE) and analytical models to establish the effect of magnetic properties of the core on the performance of the transformer. There still are hurdles to be overcome in Phase II. The electron beam processing was successful in increasing the resistivity and the flux saturation density. However, the resistivity is still too low for high-frequency magnetic cores, because the eddy-current losses would be prohibitively high. Additionally, the coercivity increased for the processed samples leading to higher hysteresis losses. In comparing our SPICE and analytical models to the planar transformer measured values and impedance plots, good agreement was seen for primary and secondary short-circuit impedance measurements and for primary-to-secondary capacitance measurements. The SPICE model deviated from measured values, though, when measuring the transformer open-circuit impedance, indicating that we might need to add more model complexity to the transformer model. Phase II research will continue to build on the transformer model and integrating novel magnetic materials into high-frequency transformers.

15 GEOTHERMAL ENERGY↗

A Mössbauer Spectroscopy Investigation of Nickel‐Zinc Ferrites Synthesized by a Self‐Combustion Method for Soft Magnetic Core Applications

Soft ferrites are materials of interest for magnetic cores, as used for wireless charging transformers. Their low permeabilities, high resistivity, and magnetic polarization make them interesting for high-power electric vehicle charging and drive systems. The nickel-zinc-doped ferrites are of particular interest; however, the compositional space is quite large with respect to dopant concentrations, stoichiometric ratios and synthesis technique. Nickel-zinc spinel ferrites with varying nickel-zinc ratios prepared by a self-combustion reaction followed by heat treatment exhibit good crystallinity, and their low-temperature Mössbauer spectra show local magnetism and site occupation in agreement with materials prepared by solid-state reaction. Thus, the combustion synthesis method offers a facile tunability of compositions, which, combined with the possibility of rapid characterization of atomic-scale magnetism by Mössbauer spectroscopy, enables advances in the compositional and processing space at a fast pace. Low-temperature Mössbauer spectroscopy data for samples with increasing nickel content reveals a systematic increase in average hyperfine field (2.8 T/Ni) and decrease in average isomer shift (−0.036 mm/s/Ni) that can determine the nickel/zinc content, even in the absence of applied magnetic field data. Furthermore, a gradual evolution of color is also observed with increasing nickel content, albeit trends in color depend on sintering conditions.

Mössbauer spectroscopy↗

Analysis of circuits including magnetic cores (MTRAC)

Development of automated circuit analysis computer program to provide transient analysis of circuits with magnetic cores is discussed. Allowance is made for complications caused by nonlinearity of switching core model and magnetic coupling among loop currents. Computer program is conducted on Univac 1108 computer using FORTRAN IV.

Hanzen, G. R.↗

Expectations for the Martian core magnetic field

In the traditional view of planetary magnetism, a planet either has a core dynamo (Earth, Jupiter, Saturn, Uranus, Neptune, maybe Mercury) or does not (Mars, Venus, Moon...) I argue that this view is simplistic in two respects. First, mantle convection in terrestrial planets is invariably ata high enough Rayleigh number that it is time variable; this leads to the intermittent arrival of mantle 'cold fingers' at the core-mantle boundary promoting at least local core convection and dynamo action even when the planetary core is stably stratified on average. Thus, I predict an intermittent dynamo regime in addition to the simple dynamo-on (Earth) and dynamo-off regimes. Second, the mantle convection-driven horizontal temperature gradients just below the core-mantle boundary can lead to unstable flows that will convert thermoelectric or electrochemical toroidal fields into externally detectable poloidal fields, even when a dynamo is not possible. It is likely that Mars possesses an interesting core magnetic field of the latter kind, complex but with a dipole that might be approximately aligned with the rotation axis and a surface field of a few to tens of gammas.

Stevenson, D. J.↗