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At least 19 records

Pyroshock Testing of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG)

The Mars Science Laboratory (MSL) Multi-Mission Radioisotope Thermoelectric Generator, or MMRTG, was developed by the Department Of Energy to a set of requirements from multiple NASA mission concepts. Those concepts included deep space missions to the outer planets as well as missions to Mars. The synthesis of that diverse set of requirements addressed functional as well as environmental requirements.

radioisotope↗

The F1 Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) : a Power Subsystem Enabler for the Mars Science Laboratory (MSL) Mission

The Mars Science Laboratory (MSL) spacecraft carrying the Curiosity rover launched from Cape Canaveral Air Force Station (CCAFS) on November 26, 2011. Following an 8.5-month cruise and after a successful Entry, Descent and Landing (EDL) phase, the Curiosity rover arrived at the surface of Mars on August 6, 2012 UTC. At the core of the Curiosity rover power subsystem is the F1 Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) supplied by the Department of Energy. Integration of the F1 MMRTG into the MSL spacecraft has provided the first opportunity to architect a power subsystem that also included a Solar Array (during the cruise phase of the mission and up to the initial stage of the EDL phase) and secondary Li-ion batteries for operation during the planned one Martian year surface phase of the mission. This paper describes the F1 MMRTG functional features as an enabler of the MSL mission and as a novel component of the MSL power subsystem architecture.

Curiosity rover↗

Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) program overview

Future NASA missions require safe, reliable, long-lived power systems for surface exploration of planetary bodies such as Mars as well as exploration of the solar system in the vacuum of space beyond Earth orbit. To address this need, the Department of Energy and NASA have initiated the development radioisotope power systems.

Peterson, Craig E.↗

The Mars Science Laboratory (MSL) MMRTG In-Flight: A Power Update

The MSL Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) was fueled on October 28, 2008 by the Department Of Energy (DOE) in preparation for a late 2009 launch. Shortly after, the MSL launch was delayed approximately 2 years until 2011. The fueled MMRTG was placed in storage to await the new date for liftoff. Occasional measurements of the MMRTG's power output were taken and compared with power predictions that pre-dated fueling. An error in the predictive models was quickly recognized and remedied. The predictions, while improved, carried significant uncertainty. This uncertainty did not deter the launch of MSL, but did alter the planned mission on the surface of Mars. Once launched, the MSL spacecraft provided a hi-fidelity telemetry stream measuring the generator's electrical and thermal performance. These data were used to update the predictive models and a new prediction of the performance of the MMRTG on the surface of Mars was run just before Entry, Descent, and Landing (EDL) at Mars. The MSL MMRTG is working extremely well, providing power above predictions and operating within its flight allowable temperature limits. The generator was producing approximately 114 W at the beginning of the surface mission. This paper will elaborate on power modeling for the MSL MMRTG along with a review of some of the data recorded from the MSL cruise to Mars, EDL, and the early days of the surface mission.

thermoelectric generator↗

A methodology of MSL breakup analysis for Earth accidental reentry and its application to breakup analysis for Mars off-nominal entry

Vehicle breakup analysis has been performed for missions that may carry nuclear fuel for heating or power purposes to assess nuclear safety in case of launch failure leading to atmospheric reentry. Also, failure scenarios exist which could lead to breakup during Entry / Descent / Landing (EDL) at Mars due to off-nominal entries, with implications for planetary protection requirements. Since the Mars Science Laboratory (MSL) spacecraft may include a Multi-Mission Radioisotope Thermoelectric Generator (MMRTG), an analysis of breakup in case of launch failure is required. Also, breakup during Mars EDL due to off-nominal entries could release the RTG heat source that has implications for planetary protection requirements. This paper presents a methodology of MSL breakup analysis for launch failure with application to Mars off-nominal entry.

nuclear safety↗

NASA's RPS Design Reference Mission Set for Solar System Exploration

NASA's 2006 Solar System Exploration (SSE) Strategic Roadmap identified a set of proposed large Flagship, medium New Frontiers and small Discovery class missions, addressing key exploration objectives. These objectives respond to the recommendations by the National Research Council (NRC), reported in the SSE Decadal Survey. The SSE Roadmap is down-selected from an over-subscribed set of missions, called the SSE Design Reference Mission (DRM) set. Missions in the Flagship and New Frontiers classes can consider Radioisotope Power Systems (RPSs), while small Discovery class missions are not permitted to use them, due to cost constraints. In line with the SSE DRM set and the SSE Roadmap missions, the RPS DRM set represents a set of missions, which can be enabled or enhanced by RPS technologies. At present, NASA has proposed the development of two new types of RPSs. These are the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG), with static power conversion; and the Stirling Radioisotope Generator (SRG), with dynamic conversion. Advanced RPSs, under consideration for possible development, aim to increase specific power levels. In effect, this would either increase electric power generation for the same amount of fuel, or reduce fuel requirements for the same power output, compared to the proposed MMRTG or SRG. Operating environments could also influence the design, such that an RPS on the proposed Titan Explorer would use smaller fins to minimize heat rejection in the extreme cold environment; while the Venus Mobile Explorer long-lived in-situ mission would require the development of a new RPS, in order to tolerate the extreme hot environment, and to simultaneously provide active cooling to the payload and other electric components. This paper discusses NASA's SSE RPS DRM set, in line with the SSE DRM set. It gives a qualitative assessment regarding the impact of various RPS technology and configuration options on potential mission architectures, which could support NASA's RPS technology development planning, and provide an understanding of fuel need trades over the next three decades.

solar system↗

U.S. Space Radioisotope Power Systems and Applications: Past, Present and Future

Radioisotope power systems (RPS) have been essential to the U.S. exploration of outer space. RPS have two primary uses: electrical power and thermal power. To provide electrical power, the RPS uses the heat produced by the natural decay of a radioisotope (e.g., plutonium-238 in U.S. RPS) to drive a converter (e.g., thermoelectric elements or Stirling linear alternator). As a thermal power source the heat is conducted to whatever component on the spacecraft needs to be kept warm; this heat can be produced by a radioisotope heater unit (RHU) or by using the excess heat of a radioisotope thermoelectric generator (RTG). As of 2010, the U.S. has launched 41 RTGs on 26 space systems. These space systems have ranged from navigational satellites to challenging outer planet missions such as Pioneer 10/11, Voyager 1/2, Galileo, Ulysses, Cassini and the New Horizons mission to Pluto. In the fall of 2011, NASA plans to launch the Mars Science Laboratory (MSL) that will employ the new Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) as the principal power source. Hundreds of radioisotope heater units (RHUs) have been launched to provide warmth to Apollo 11, used to provide heating of critical components in a seismic experiment package, Pioneer 10/11, Voyager 1/2, Galileo, Cassini, Mars Pathfinder, MER rovers, etc. to provide temperature control to critical spacecraft electronics and other mechanical devices such as propulsion system propellant valves. A radioisotope (electrical) power source or system (RPS) consists of three basic elements: (1) the radioisotope heat source that provides the thermal power, (2) the converter that transforms the thermal power into electrical power and (3) the heat rejection radiator. Figure 1 illustrates the basic features of an RPS. The idea of a radioisotope power source follows closely after the early investigations of radioactivity by researchers such as Henri Becquerel (1852-1908), Marie Curie (1867-1935), Pierre Curie (1859-1906) and R. J. Strut. Almost 100 years ago, in 1913, English physicist H. G. J. Moseley (1887-1915) constructed the first nuclear battery using a vacuum flask and 20 mCi of radium (Corliss and Harvey, 1964, Proceedings of the Royal Society, 1913). After World War II, serious interest in radioisotope power systems in the U.S. was sparked by studies of space satellites such as North American Aviation s 1947 report on nuclear space power and the RAND Corporation s 1949 report on radioisotope power. (Greenfield, 1947, Gendler and Kock, 1949). Radioisotopes were also considered in early studies of nuclear-powered aircraft (Corliss and Harvey, 1964). In 1951, the U.S. Atomic Energy Commission (AEC) signed several contracts to study a 1-kWe space power plant using reactors or radioisotopes. Several of these studies, which were completed in 1952, recommended the use of RPS. (Corliss and Harvey, 1964). In 1954, the RAND Corporation issued the summary report of the Project Feedback military satellite study in which radioisotope power was considered (Lipp and Salter, 1954, RAND). Paralleling these studies, in 1954, K. C. Jordan and J. H. Birden of the AEC s Mound Laboratory conceived and built the first RTG using chromel-constantan thermocouples and a polonium-210 (210Po or Po-210) radioisotope heat source (see Figure 2). While the power produced (1.8 mWe) was low by today s standards, this first RTG showed the feasibility of RPS. A second thermal battery was built with more Po-210, producing 9.4 mWe. Jordan and Birden concluded that the Po-210 thermal battery would have about ten times the energy of ordinary dry cells of the same mass (Jordan and Birden, 1954). The heat source consisted of a 1-cm-diameter sphere of 57 Ci (1.8 Wt) of Po-210 inside a capsule of nickel-coated cold-rolled steel all inside a container of Lucite. The thermocouples were silver-soldered chromel-constantan. The thermal battery produced 1.8 mWe.

Cataldo, Robert L.↗

Multi-Mission Radioisotope Thermoelectric Generator Heat Exchangers for the Mars Science Laboratory Rover

The addition of the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) to the Mars Science Laboratory (MSL) Rover requires an advanced thermal control system that is able to both recover and reject the waste heat from the MMRTG as needed in order to maintain the onboard electronics at benign temperatures despite the extreme and widely varying environmental conditions experienced both on the way to Mars and on the Martian surface. Based on the previously successful Mars landed mission thermal control schemes, a mechanically pumped fluid loop (MPFL) architecture was selected as the most robust and efficient means for meeting the MSL thermal requirements. The MSL heat recovery and rejection system (HRS) is comprised of two Freon (CFC-11) MPFLs that interact closely with one another to provide comprehensive thermal management throughout all mission phases. The first loop, called the Rover HRS (RHRS), consists of a set of pumps, thermal control valves, and heat exchangers (HXs) that enables the transport of heat from the MMRTG to the rover electronics during cold conditions or from the electronics straight to the environment for immediate heat rejection during warm conditions. The second loop, called the Cruise HRS (CHRS), is thermally coupled to the RHRS during the cruise to Mars, and provides a means for dissipating the waste heat more directly from the MMRTG as well as from both the cruise stage and rover avionics by promoting circulation to the cruise stage radiators. A multifunctional structure was developed that is capable of both collecting waste heat from the MMRTG and rejecting the waste heat to the surrounding environment. It consists of a pair of honeycomb core sandwich panels with HRS tubes bonded to both sides. Two similar HX assemblies were designed to surround the MMRTG on the aft end of the rover. Heat acquisition is accomplished on the interior (MMRTG facing) surface of each HX while heat rejection is accomplished on the exterior surface of each HX. Since these two surfaces need to be at very different temperatures in order for the fluid loops to perform efficiently, they need to be thermally isolated from one another. The HXs were therefore designed for high in-plane thermal conductivity and extremely low through-thickness thermal conductivity by using aluminum facesheets and aerogel as insulation inside a composite honeycomb core. Complex assemblies of hand-welded and uniquely bent aluminum tubes are bonded onto each side of the HX panels, and are specifically designed to be easily mated and demated to the rest of the RHRS in order to ease the integration effort.

Mastropietro, A. J.↗

CO2 Insulation for Thermal Control of the Mars Science Laboratory

The National Aeronautics and Space Administration (NASA) is sending a large (>850 kg) rover as part of the Mars Science Laboratory (MSL) mission to Mars in 2011. The rover's primary power source is a Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) that generates roughly 2000 W of heat, which is converted to approximately 110 W of electrical power for use by the rover electronics, science instruments, and mechanism-actuators. The large rover size and extreme thermal environments (cold and hot) for which the rover is designed for led to a sophisticated thermal control system to keep it within allowable temperature limits. The pre-existing Martian atmosphere of low thermal conductivity CO2 gas (8 Torr) is used to thermally protect the rover and its components from the extremely cold Martian environment (temperatures as low as -130 deg C). Conventional vacuum based insulation like Multi Layer Insulation (MLI) is not effective in a gaseous atmosphere, so engineered gaps between the warm rover internal components and the cold rover external structure were employed to implement this thermal isolation. Large gaps would lead to more thermal isolation, but would also require more of the precious volume available within the rover. Therefore, a balance of the degree of thermal isolation achieved vs. the volume of rover utilized is required to reach an acceptable design. The temperature differences between the controlled components and the rover structure vary from location to location so each gap has to be evaluated on a case-by-case basis to arrive at an optimal thickness. For every configuration and temperature difference, there is a critical thickness below which the heat transfer mechanism is dominated by simple gaseous thermal conduction. For larger gaps, the mechanism is dominated by natural convection. In general, convection leads to a poorer level of thermal isolation as compared to conduction. All these considerations play important roles in the optimization process. A three-step process was utilized to design this insulation. The first step is to come up with a simple, textbook based, closed-form equation assessment of gap thickness vs. resultant thermal isolation achieved. The second step is a more sophisticated numerical assessment using Computational Fluid Dynamics (CFD) software to investigate the effect of complicated geometries and temperature contours along them to arrive at the effective thermal isolation in a CO2 atmosphere. The third step is to test samples of representative geometries in a CO2 filled chamber to measure the thermal isolation achieved. The results of these assessments along with the consistency checks across these methods leads to the formulation of design-guidelines for gap implementation within the rover geometry. Finally, based on the geometric and functional constraints within the real rover system, a detailed design that accommodates all these factors is arrived at. This paper will describe in detail this entire process, the results of these assessments and the final design that was implemented.

CO2↗

Planetary Protection Concerns During Pre-Launch Radioisotope Power System Final Integration Activities

The Advanced Stirling Radioisotope Generator (ASRG) is a next-generation radioisotope-based power system that is currently being developed as an alternative to the Multi-Mission Radioisotope Thermoelectric Generator (MMRTG). Power sources such as these may be needed for proposed missions to solar system planets and bodies that have challenging Planetary Protection (PP) requirements (e.g. Mars, Europa, Enceladus) that may support NASA s search for life, remnants of past life, and the precursors of life. One concern is that the heat from the ASRG could potentially create a region in which liquid water may occur. As advised by the NASA Planetary Protection Officer, when deploying an ASRG to Mars, the current COSPAR/NASA PP policy should be followed for Category IVc mission. Thus, sterilization processing of the ASRG to achieve bioburden reduction would be essential to meet the Planetary Protection requirements. Due to thermal constraints and associated low temperature limits of elements of the ASRG, vapor hydrogen peroxide (VHP) was suggested as a candidate alternative sterilization process to complement dry heat microbial reduction (DHMR) for the assembled ASRG. The following proposed sterilization plan for the ASRG anticipates a mission Category IVc level of cleanliness. This plan provides a scenario in which VHP is used as the final sterilization process. Keywords: Advanced Stirling Radioisotope Generator (ASRG), Planetary Protection (PP), Vapor hydrogen peroxide (VHP) sterilization.

Chen, Fei↗

Launch Pad Closeout Operations for the Mars Science Laboratory's Heat Rejection System

The Mars Science Laboratory (MSL) rover was launched on an Atlas V on November 26, 2011. Preparations were carried out prior to launch in order to closeout the spacecraft's complex heat rejection system (HRS), which consists of two mechanically pumped CFC-11 fluid loops. The first HRS loop, onboard the Curiosity rover, was fully integrated, filled with CFC-11, and successfully operated prior to launch pad operations; however, the second thermal loop, called the cruise HRS loop, required final mechanical and thermal integration activities to occur while on the launch pad in order to accommodate the last minute installation of the rover's Multi-Mission Radioisotope Thermoelectric Generator (MMRTG) power source. In order to prevent overheating of propellant tanks and critical avionics equipment buried deep within the spacecraft's aeroshell, the MMRTG needed to be pre-cooled using a separate non-flight mechanically pumped fluid loop prior to and during the final closeout and subsequent startup of the flight loop. This paper outlines the various steps that took place to safely install the MMRTG while carefully transitioning from the pre-cooling operation to the final startup and operation of the flight cruise HRS loop. Temperature data of the launch pad thermal transition from the ground support loop activity to the final flight loop operation is presented. Some background development of the ground support loop and lessons learned are also discussed. This successful launch pad integration activity required a close-knit coordination between NASA KSC, JPL, the Department of Energy, Idaho National Labs, Pratt and Whitney Rocketdyne Inc., Teledyne Technologies Inc., ULA, and Advanced Thermal Sciences Corp.

thermal↗

Mars Science Laboratory Launch Pad Thermal Control

This paper will describe the challenges faced in accommodating the warm Multi Mission Radioisotope Thermoelectric Generator (MMRTG) during the pre-launch phases of integration, launch pad operations as well as during launch. Predictions of temperatures during these phases will be presented when all the cooling systems (HRS and A/C) are operational. In-air tests conducted on the spacecraft in December 2008 to simulate the launch conditions were very successful and showed that all components would be within their allowable limits during these phases. Results of these tests will be shared in this paper.

Radioisotope Thermoelectric Generator (RTG)↗

Exploring Europa with an RPS-Powered Orbiter Spacecraft

This paper describes a conceptual flagship-class Europa orbiter concept that was assumed to launch as early as 2012, arriving at Europa approximately 8 years later using inner solar system gravity assists to reach Jupiter. Jupiter's intense radiation environment limits the mission duration at Europa to 30 days for this study, though the duration is a result of multiple trades and is by no means fixed. The Europa Subgroup of the Outer Planets Assessment Group identified six primary science objectives for this concept.

Europa↗

MSL DAN Science Investigation: Physical Simulation of DAN

The main objective of the proposed investigation is to study the characteristics (i.e., hydrogen content, soil composition, layer-structure, etc.) of sub-surface and the surface radiation (neutron in particular) environment.

Multi-Mission Radioisotope Thermoelectric Generato↗