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Embodied carbon in the U.S. manufacturing and trade

On average, one quarter of the global carbon footprint is embodied in traded goods. These emissions are a growing issue for global efforts to decarbonize the world economy. Embodied emissions in trade are not accounted for by existing greenhouse gas accounting systems. For example, countries only report their domestic carbon emissions (also known as production-based or territorial accounting) to the Intergovernmental Panel on Climate Change (IPCC). If the embodied carbon in trade were accounted for and reported, the promising climate trends depicted by many countries would be negated or reversed. For example, many achievements of reducing emissions by developed countries under the Kyoto Protocol would actually appear as emissions outsourced to developing countries. Like many other developed countries, the United States is a net importer of embodied greenhouse gas (GHG) emissions in trade. The goal of this study was to calculate the carbon footprint of various sectors of the U.S. economy using the latest available data and based on that, estimate the embodied carbon in certain manufacturing sector products imported and exported by the U.S. First, we conducted an input-output analysis to calculate the carbon footprint of 401 aggregate level sectors of the U.S. economy. After that, for a selected number of manufacturing subsectors /products(hereafter referred to as products),we collected their trade(import/export) data and combined that with their computed carbon footprint to estimate the embodied carbon in import and export of these products for the U.S. While we conducted the carbon footprint analysis for sectors covering the entire U.S. economy (401 sectors), we only conducted the embodied carbon in trade analysis for a few products within specific aggregate level manufacturing sectors,such as computer and electronic product manufacturing (NAICS 334), transport equipment manufacturing (NAICS 336), machinery manufacturing (NAICS 333), and chemical manufacturing (NAICS 325). It is possible to do the detailed embodied carbon analysis for all other products within the various aggregate level manufacturing sectors of the U.S. economy, but given the scope of this study and space constraint of this report, we only present the results for a few products. The results of our analysis for the selected products show the embodied carbon in trade for each product by country and also show the rankings of countries in terms of top importers and exporters of embodied carbon in trade with the U.S. Our results show that in majority of cases, the U.S. is a net importer of embodied carbon in trade. Unless consumption-based accounting is used, the U.S. and other net embodied carbon importing countries may continue to outsource their emissions to meet their climate change mitigation targets under the Paris Agreement, as observed previously with the Kyoto Protocol. Some countries reported reductions that exceeded their Kyoto targets, however, the changes in emissions embodied in imports were comparable to or larger than changes in domestic emissions. Traded emissions undermined emissions reductions in the Kyoto Protocol, and threaten to continue to do so for the Paris Agreement. New climate policies such as California’s Buy Clean act, EU’s proposed border carbon tax adjustment, as well as efforts in the private sector can help address the embodied carbon in traded products.

54 ENVIRONMENTAL SCIENCES↗

Exploring New Ways to Classify Industries for Energy Analysis and Modeling

As the US moves closer to embracing a net zero greenhouse gas emissions position, combustion processes outside the power sector are becoming urgent concerns. Industry is an important end user of energy and relies on fossil fuels used directly for process heating and as feedstocks for a diverse range of applications. Fuel and energy use by industry is heterogeneous, meaning that even a single product group can vary broadly in its production routes and associated energy usage. In the US, the North American Industry Classification System (NAICS) serves as the basis for data collection and reporting. In turn, data based on NAICS is the foundation of most US energy modeling. Thus, the effectiveness of NAICS at representing energy use is a limiting condition for plans to improve energy efficiency and alternatives to fossil fuels in industry. Facility-level data to build more detail into heterogeneous sectors is scarce. This work explores alternative classification schemes for industry based on energy use characteristics, and provides a validation of an approach to make facility-level energy use estimates based on publicly available data from the greenhouse gas reporting program. First, several approaches to industrial taxonomies and their usefulness for industrial energy modeling are summarized. Data from Industrial Assessment Centers is analyzed using unsupervised machine learning techniques to detect clusters. Cladistics, an approach from biology, is adapted to energy and process characteristics of industries. A cladogram is presented for evolutionary directions in the iron and steel sector. Cladograms are a promising tool for constructing scenarios and summarizing directions of sectoral innovation. Finally, validation is performed for facility-level energy estimates from the US EPA Greenhouse Gas Reporting Program. This validation assists in making this data source available for use in energy modeling. Together, this work explores alternative approaches for categorizing industries in a way that aids understanding energy use, and presenting pathways for the future.

29 ENERGY PLANNING, POLICY, AND ECONOMY↗

One of These Things IS Like the Other: Pursuing a New Taxonomy of Industry for Improved Energy System Modeling

Industrial processes drive the exchange of materials, energy, and currency throughout the economy. These processes are powered by electricity and direct combustion, with variation in their operation even within the same industry. This heterogeneity makes it difficult for large models, including the National Energy Modeling System (US), to project their energy use while remaining tractable. Decarbonization and ensuing changes to the energy system require changes to industrial processes while offering opportunities for process innovation, but the extent and nature of changes are difficult to model with current classification schemes and corresponding data. The North American Industrial Classification (NAICS) is an economic taxonomy of industries, but its categories are less meaningful from an energy and material flow perspective. For example, a facility that makes steel from iron ore in a blast furnace/basic oxygen furnace is categorized under the same NAICS code as a facility that makes steel from scrap in an electric arc furnace despite the scale, use of recycled scrap versus iron ore, and energy use differences in the two facility types. Exploratory analysis is performed on a large dataset used for plant-level energy assessment in order to detect clusters that can aid in better modeling of industry for energy analysis in an evolving system with breakthrough technologies.

28 EE - Advanced Manufacturing Office (EE-5A)↗

Enhancing Operational Performance and Productivity Benefits in Breweries through Smart Manufacturing Technologies

This article uses case studies to demonstrate the potential of smart manufacturing (SM) and Internet of Things (IoT) technologies to enhance operational performance and productivity in industry. The analysis highlights benefits such as cost reduction, production flexibility, shorter product time-to-market, energy/water efficiency and environmental impact reduction, and increased productivity. To illustrate the effectiveness of SM and IoT approaches, the authors sought out manufacturers currently implementing or seeking to implement SM and IoT technologies. The authors identified beer brewing (NAICS Code 312120) as a rapidly expanding industry whose members appear eager to implement SM technologies to optimize production lines by revealing bottlenecks and identifying performance-reducing nodes. This article presents two case studies based on SM and IoT technologies in breweries. It briefly describes a systematic framework introduced elsewhere by the authors and uses it to assess the energy productivity and competitiveness of SM applications in breweries. This article addresses questions concerning the information and communications technology infrastructure needed to build smart breweries and how corporations simplify the installation and deployment of SM and IoT components. This article was originally published in the Proceedings of the 2019 ACEEE Summer Study on Energy Efficiency in Industry.

42 ENGINEERING↗

Characterizing manufacturing wastewater in the United States for the purpose of analyzing energy requirements for reuse

This paper seeks to inform an improved understanding of the energy tradeoff associated with on-site manufacturing water reuse in the United States from a lifecycle perspective, in part by developing an analytical framework for understanding when this tradeoff for reuse is beneficial. We survey the literature to assess the current state of reuse and its motives and barriers in the United States, before synthesizing information from publicly available EPA data on contaminants in US manufacturing wastewaters and technologies for treating them. Using the available data, we derive a set of “ubiquitous contaminants” among the top ten in terms of mass discharged in more than half of US manufacturing subsectors (NAICS 31–33) according to EPA permit data. We also present information on proven treatment trains and their energy requirements. We then compare water quality requirements for specific contaminants in reclaimed water to those characteristic of wastewater streams currently being discharged from manufacturing plants into surface waters to highlight sectors with reuse opportunities that could require little cost to realize, such as primary metals and, to a lesser extent, petroleum and coal products. We conclude by highlighting data limitations that need to be rectified before applying the framework more broadly and discussing how these data gaps could be filled. Better understanding the relationship between energy and water in the context of on-site manufacturing water reuse would allow manufacturers to improve resiliency by reducing regulatory, physical, and reputational risks while lessening their footprint on local watersheds.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

AEGIS (Air Emissions Grouped by Industrial Sectors) [SWR-24-49]

AEGIS is a robust framework designed to build and compile emissions inventories for various industrial sectors. It integrates multiple emissions databases provided by the USEPA – including GHGRP, NEI, and TRI – and leverages the STEWI and STEWICOMBO tools to retrieve, merge, and process data. The framework produces facility- and process-level inventories, identifies discrepancies (e.g., NAICS or FRS mismatches), and performs exploratory analysis including emission concentration calculations and visualization.

Atnoorkar, Swaroop↗

NREL Comparison of Absolute Cavity Pyrgeometers, InfraRed Integrating Sphere, and Pyrgeometers Traceable to World Infrared Standard Group: September 26-October 7, 2022

The comparison of the absolute cavity pyrgeometers (ACPs) with the InfraRed Integrating Sphere (IRIS), Eppley Precision Infrared Radiometer (PIR) pyrgeometers, and Kipp & Zonen (KZ) pyrgeometers traceable to the World Infrared Standard Group (WISG) was held during NREL ACP and IRIS Comparisons (NAIC) from September 26 to October 7, 2022. Data from all instruments was collected during nighttime clear sky conditions only. The irradiance measured by the ACPs is collected in 30 seconds intervals during the measurement period of two hours, and 10 seconds intervals during the calibration period of 6 minutes. During the comparison, the average (av) irradiance difference measured by ACPs and IRIS varied from -0.80 W/m2 to 0.29 W/m2 and standard deviation (sd) from 0.98 W/m2 to 1.78 W/m2. The average irradiance difference measured by ACP95F3 minus the irradiance measured by all pyrgeometers varied from 2.07 to 5.03 W/m2 with sd from 2.64 W/m2 to 2.67 W/m2.

14 SOLAR ENERGY↗

NREL Comparison of Absolute Cavity Pyrgeometers, InfraRed Integrating Sphere, and Pyrgeometers Traceable to World Infrared Standard Group: September 25-October 6, 2023

The comparison of the absolute cavity pyrgeometers (ACPs) with the InfraRed Integrating Sphere (IRIS), Eppley Precision Infrared Radiometer (PIR) pyrgeometers, and Kipp & Zonen (KZ) pyrgeometers traceable to the World Infrared Standard Group (WISG) was held during NREL ACP and IRIS Comparisons (NAIC) from September 25 to October 6, 2023. Data from all instruments was collected during nighttime clear sky conditions only. The irradiance measured by the ACPs is collected in 30 seconds intervals during the measurement period of two hours, and 10 seconds intervals during the calibration period of 6 minutes. During the comparison, the average (av) irradiance difference measured by ACPs and IRIS9 varied from -0.75 W/m 2 to 0.76 W/m 2 , standard deviation (sd) from 0.78 W/m 2 to 1.04 W/m 2 , and uncertainty U95 from 1.96 W/m 2 to 2.07 W/m 2 . The average irradiance difference measured by ACP95F3 minus the irradiance measured by all pyrgeometers varied from 1.64 to 3.96 W/m 2 , sd from 1.70 W/m 2 to 1.86 W/m 2 , and uncertainty U 95 from 3.78 W/m 2 to 5.42W/m 2 . Note that from September 25th at 18:31 to September 29 th at 5:30 ACP96F3 irradiance is calculated using Bruce, et al 2023 method.

47 OTHER INSTRUMENTATION↗

NREL Comparison of Absolute Cavity Pyrgeometers, InfraRed Integrating Sphere, and Pyrgeometers Traceable to World Infrared Standard Group: September 23-October 4, 2024

The comparison of the absolute cavity pyrgeometers (ACPs) with the CG4 FT005 pyrgeometer traceable to the InfraRed Integrating Sphere (IRIS) referred to by FT005(IRIS), Eppley Precision Infrared Radiometer (PIR) pyrgeometers, and Kipp & Zonen (KZ) pyrgeometers traceable to the World Infrared Standard Group (WISG) was held during NREL ACP and IRIS Comparisons (NAIC) from September 23 to October 4, 2024. Data from all instruments was collected during nighttime clear sky conditions only. The irradiance measured by the ACPs is collected in 30 seconds intervals during the measurement period of two hours, and 10 seconds intervals during the calibration period of 6 minutes. Two methods described in and were used for the comparison based on original Reda et. al and proposed Forgan et. al.

47 OTHER INSTRUMENTATION↗

SETI - High sensitivity searches at NASA with high speed tape recorders

The paper reports the two observing programs conducted to compare two techniques which have been proposed as methods for performing the requisite Fourier transformations in very large multichannel spectrum analysers (MCSA): the direct digital FFT and optical transform processor. The details of the observations at NRAO utilizing a direct digital FFT are given. A description of the NAIC, Arecibo observations utilizing an optical processor at the Environmental Research Institute of Michigan (ERIM) and a microdensitometer at Electromagnetics System Laboratories (ESL) is presented. For both observing programs, statistical analysis of the power spectra produced by the nonreal-time MCSAs (or post-processing) was accomplished.

Tarter, J.↗

Arecibo Observatory support of the US international cometary Explorer mission encounter at comet Giacobini-Zinner

The Arecibo Observatory in Puerto Rico participated in the support of the U.S. International Cometary Explorer (ICE) mission when the ICE spacecraft passed through the tail of comet Giacobini-Zinner on September 11, 1985. The Arecibo Observatory is a research facility of the National Astronomy and Ionosphere Center (NAIC) operated by Cornell University under contract to the National Science Foundation (NSF). Coverage of the encounter involved the use of the observatory's 305-m (1000-ft) radio reflector antenna and RF and data system equipment fabricated or modified specifically for support of the ICE mission. The successful implementation, testing, and operation of this temporary receive, record, and data relay capability resulted from a cooperative effort by personnel at the Arecibo Observatory, the Goddard Space Flight Center, and the Jet Propulsion Laboratory.

Gordon, D. D.↗

The nature of unidentified far-infrared point sources

Sources discovered by the Infrared Astronomical Satellite with spectra that rise steeply from 60 to 100 microns are a mixed sample of external galaxies, condensations in the interstellar medium, and potentially unknown astronomical objects. Sources in regions of low total H I column density (as determined with the all-sky 21-cm line surveys), and with no nearby cataloged external galaxy, were observed for presence of 20-cm continuum emission (with the NRAO VLA), enhanced 21-cm H I line emission (with the NAIC Arecibo 305 m), and molecular line emission (with the NRAO 12 m, HCRO 6 m, and FCRAO 14 m). Based on the CO detection rate, 70 percent of our sample are small interstellar molecular clouds. The remainder are mostly faint external galaxies. The dust column densities of the interstellar condensations were determined from the IR flux, using a spherical-cloud model for the radiative transfer of the interstellar radiation field (ISRF). The CO column densities were determined using the large-velocity-gradient model for the excitation and radiative transfer of the rotational transitions. About half of the interstellar sources have normal dust-to-gas ratios and ISRF heating. Sources with excess infrared emission, compared to the molecular column density, are protostellar candidates.

Reach, William T.↗

A multifrequency radio continuum and IRAS faint source survey of markarian galaxies

Results are presented from a multifrequency radio continumm survey of Markarian galaxies (MRKs) and are supplemented by IRAS infrared data from the Faint Source Survey. Radio data are presented for 899 MRKs observed at nu = 4.755 GHz with the National Radio Astronomy Observatory (NRAO)-Green Bank 300 foot (91 m) telescope, including nearly 88% of those objects in Markarian lists VI-XIV. In addition, 1.415 GHz measurements of 258 MRKs, over 30% of the MRKs accessible from the National Aeronomy and Ionosphere Center (NAIC)-Arecibo, are reported. Radio continuum observations of smaller numbers of MRKs were made at 10.63 GHz and at 23.1 GHz and are also presented. Infrared data from the IRAS Faint Source Survey (Ver. 2) are presented for 944 MRKs, with reasonably secure identifications extracted from the NASA/IPAC Extragalactic Database. MRKs exhibit the same canonical infrared characteristics as those reported for various other galaxy samples, that is well-known enhancement of the 25 micrometer/60 micrometer color ratio among Seyfert MRKs, and a clear tendency for MRKs with warmer 60 micrometer/100 micrometer colors to also possess cooler 12 micrometer/25 micrometer colors. In addition, non-Seyfert are found to obey the well-documented infrared/radio luminosity correlation, with the tightest correlation seen for starburst MRKs.

Bicay, M. D.↗

A Comparative Study of Machine Learning Algorithms for Industry-Specific Freight Generation Model

According to Bureau of Transportation Statistics, the U.S. transportation system handled 14,329 million ton-miles of freight per day in 2020. Understanding the generation of these freight shipments is crucial for transportation researchers, planners, and policymakers to design and plan for a more efficient and connected freight transportation system. Traditionally, the freight generation modeling has been based on Ordinary Least Square (OLS) regression, although more advanced Machine Learning (ML) algorithms have been evaluated and proven to have excellent performance in various transportation applications in recent years. Furthermore, one modeling approach applied for one industry might not always be applicable for another as their freight generation logics can be quite different. The objective of this study is to apply and evaluate alternative ML algorithms in the estimation of freight generation for each of 45 industry types. Seven alternative ML algorithms, along with the base OLS regression, were evaluated and compared. In addition, the study considered different combinations of variables in both the original and logarithmic form as well as hyperparameters of those ML algorithms in the model selection for each industry type. The results showed statistically significant improvements in the root mean square error reduction by the alternative ML algorithms over the OLS for over 80% of cases. The study suggests utilizing the alternative ML algorithms can reduce the root mean square error by about 30%, depending on industry types.

97 MATHEMATICS AND COMPUTING↗