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NASA Engineering Safety Center NASA Aerospace Flight Battery Systems Working Group 2007 Proactive Task Status

In 2007, the NASA Engineering Safety Center (NESC) chartered the NASA Aerospace Flight Battery Systems Working Group to bring forth and address critical battery-related performance/manufacturing issues for NASA and the aerospace community. A suite of tasks identifying and addressing issues related to Ni-H2 and Li-ion battery chemistries was submitted and selected for implementation. The current NESC funded are: (1) Wet Life of Ni-H2 Batteries (2) Binding Procurement (3) NASA Lithium-Ion Battery Guidelines (3a) Li-Ion Performance Assessment (3b) Li-Ion Guidelines Document (3b-i) Assessment of Applicability of Pouch Cells for Aerospace Missions (3b-ii) High Voltage Risk Assessment (3b-iii) Safe Charge Rates for Li-Ion Cells (4) Availability of Source Material for Li-Ion Cells (5) NASA Aerospace Battery Workshop This presentation provides a brief overview of the tasks in the 2007 plan and serves as an introduction to more detailed discussions on each of the specific tasks.

Manzo, Michelle A.

The Role of NASA Engineering & Safety Center (NESC) in Advancing NASA’s Astrophysics Missions (Past, Present, and Future)

The NASA Engineering & Safety Center (NESC) was established in 2003 (after the Columbia accident) to provide an independent technical resource for the resolution of challenging technical problems (through the use of studies, analysis, tests, etc.) for NASA programs and projects. Since its inception, NESC has completed nearly 1000 technical assessments for NASA’s Human Exploration and Operation Mission Directorate (HEOMD), Science Mission Directorate (SMD), Space Technology Mission Directorate (STMD), and Aeronautics Research Mission Directorate (ARMD). Of the SMD related assessments, several were for the resolution of technical problems, analysis, or studies related to NASA’s astrophysics missions in various phases of the project from design to operation. Some of the recent examples of NESC technical support for NASA astrophysics missions have been for: Hubble Space Telescope (HST), Chandra X-ray Observatory (CXO), Fermi Gamma-ray Space Telescope, Kepler Space Telescope, Transiting Exoplanet Survey Satellite (TESS), James Webb Space Telescope (JWST), and Laser Interferometer Space Antenna (LISA). In this paper, we outline some of the technical challenges faced by these astrophysics missions and describe how NESC contributed to their resolution. The case studies cover a wide range of disciplines involving space telescopes, detectors, lasers, and attitude control systems. These efforts include innovative solutions for extending the life of the missions, technical resolution of challenging problems, strategies for risk mitigation, and failure investigations combined with lessons learned reports to advance discipline knowledge, enhance NASA capabilities, and avoid future problems.

NASA

The Role of NASA Engineering & Safety Center (NESC) in Advancing NASA's Earth Science Missions (Past, Present, and Future)

The NASA Engineering & Safety Center (NESC) was established in 2003 to provide an independent technical resource for the resolution of challenging technical problems (through the use of studies, analysis, tests, etc.). Since its inception, NESC has completed nearly 1000 technical assessments for NASA’s Human Exploration and Operation Mission Directorate (HEOMD), Science Mission Directorate (SMD), Space Technology Mission Directorate (STMD), and Aeronautics Research Mission Directorate (ARMD). Of the SMD related assessments, several were for the resolution of technical problems, analysis, or studies related to NASA’s Earth science missions in various phases of the project from design to operation. Some of the recent examples of NESC technical support for NASA (or NOAA) Earth science missions have been for: Soil Moisture Active Passive (SMAP), Deep Space Climate Observatory (DSCOVR), Cyclone Global Navigation Satellite System (CYGNSS), Ice, Cloud, and Land Elevation Satellite (ICESat-II), Joint Polar Satellite System (JPSS), and the soon to be launched collaboration mission with India, NASA-ISRO Synthetic Aperture Radar (NISAR). In this paper, we outline some of the technical challenges faced by these Earth science missions and describe how NESC contributed to their resolution. The case studies cover a wide range of disciplines involving space lidars, radars, electronics, attitude control systems, as well as Micrometeoroid Orbital Debris (MMOD) risk assessment impact to NASA missions. The efforts include strategies for risk mitigation, technical resolution of challenging problems, and failure root cause investigations combined with lessons learned reports to advance discipline knowledge, enhance NASA capabilities, and avoid future problems.

NASA

Purpose, Principles, and Challenges of the NASA Engineering and Safety Center

NASA formed the NASA Engineering and Safety Center in 2003 following the Space Shuttle Columbia accident. It is an Agency level, program-independent engineering resource supporting NASA's missions, programs, and projects. It functions to identify, resolve, and communicate engineering issues, risks, and, particularly, alternative technical opinions, to NASA senior management. The goal is to help ensure fully informed, risk-based programmatic and operational decision-making processes. To date, the NASA Engineering and Safety Center (NESC) has conducted or is actively working over 600 technical studies and projects, spread across all NASA Mission Directorates, and for various other U.S. Government and non-governmental agencies and organizations. Since inception, NESC human spaceflight related activities, in particular, have transitioned from Shuttle Return-to-Flight and completion of the International Space Station (ISS) to ISS operations and Orion Multi-purpose Crew Vehicle (MPCV), Space Launch System (SLS), and Commercial Crew Program (CCP) vehicle design, integration, test, and certification. This transition has changed the character of NESC studies. For these development programs, the NESC must operate in a broader, system-level design and certification context as compared to the reactive, time-critical, hardware specific nature of flight operations support.

Gilbert, Michael G.

NASA Engineering & Safety Center (NESC) Assessment – Recommendations on Use of Commercial-Off-The-Shelf (COTS) Parts for NASA Missions

This presentation is to provide an update on the NASA Engineering & Safety Center (NESC) Assessment of "Recommendations on Use of Commercial-Off-The-Shelf (COTS) Parts for NASA Missions". Phase I was a published report and Phase II is on-going. Phase I captured the current NASA center practices on using COTS parts while Phase II provides updated NESC recommendation of using COTS parts for NASA missions with different risk classifications.

EEE parts

Lunar Dust and Its Impact on Human Exploration: A NASA Engineering and Safety Center (NESC) Workshop

The NASA Engineering and Safety Center (NESC) former Chief Scientist provided support to produce an NESC final report on the " Lunar Dust and Its Impact on Human Exploration" workshop held February 11 - 13, 2020, in Houston, Texas. This report follows the standard NESC report format to describe the findings, observations, and NESC recommendations developed by the workshop participants.

Lunar Dust; Human Exploration; NASA Engineering an

Recent Experiences of the NASA Engineering and Safety Center (NESC) GN and C Technical Discipline Team (TDT)

The NASA Engineering and Safety Center (NESC), initially formed in 2003, is an independently funded NASA Program whose dedicated team of technical experts provides objective engineering and safety assessments of critical, high risk projects. The GN&C Technical Discipline Team (TDT) is one of fifteen such discipline-focused teams within the NESC organization. The TDT membership is composed of GN&C specialists from across NASA and its partner organizations in other government agencies, industry, national laboratories, and universities. This paper will briefly define the vision, mission, and purpose of the NESC organization. The role of the GN&C TDT will then be described in detail along with an overview of how this team operates and engages in its objective engineering and safety assessments of critical NASA projects. This paper will then describe selected recent experiences, over the period 2007 to present, of the GN&C TDT in which they directly performed or supported a wide variety of NESC assessments and consultations.

Dennehy, Cornelius J.

NASA Engineering and Safety Center (NESC) Enhanced Melamine (ML) Foam Acoustic Test (NEMFAT)

The NASA Engineering and Safety Center (NESC) funded a proposal to achieve initial basic acoustic characterization of ML (melamine) foam, which could serve as a starting point for a future, more comprehensive acoustic test program for ML foam. A project plan was developed and implemented to obtain acoustic test data for both normal and enhanced ML foam. This project became known as the NESC Enhanced Melamine Foam Acoustic Test (NEMFAT). This document contains the outcome of the NEMFAT project.

McNelis, Anne M.

Recent Experiences of the NASA Engineering and Safety Center (NESC) Guidance Navigation and Control (GN and C) Technical Discipline Team (TDT)

The NASA Engineering and Safety Center (NESC) is an independently funded NASA Program whose dedicated team of technical experts provides objective engineering and safety assessments of critical, high risk projects. NESC's strength is rooted in the diverse perspectives and broad knowledge base that add value to its products, affording customers a responsive, alternate path for assessing and preventing technical problems while protecting vital human and national resources. The Guidance Navigation and Control (GN&C) Technical Discipline Team (TDT) is one of fifteen such discipline-focused teams within the NESC organization. The TDT membership is composed of GN&C specialists from across NASA and its partner organizations in other government agencies, industry, national laboratories, and universities. This paper will briefly define the vision, mission, and purpose of the NESC organization. The role of the GN&C TDT will then be described in detail along with an overview of how this team operates and engages in its objective engineering and safety assessments of critical NASA.

Dennehy, Cornelius J.

NASA Engineering and Safety Center Technical Bulletin No. 21-02: Genesis Flight Mechanics Simulation

Genesis Flight Mechanics Simulation The NASA Engineering and Safety Center (NESC) consolidated and modernized a suite of legacy flight mechanics simulations, including the Flight Analysis and Simulation Tool (FAST), resulting in Genesis, a generic, multi-vehicle, variable-degree-of-freedom flight mechanics simulation for ascent, aerocapture, entry, descent, and landing (A2EDL) trajectory design. Genesis is more flexible, capable, and performant than FAST. It enables trajectory optimization and interactive trajectory generation. Its interoperability with Copernicus, an exo-atmospheric and interplanetary trajectory design tool, facilitates end-to-end trajectory optimization across all mission phases. Genesis is implemented in Julia, a new language for technical computing that combines the ease of use of scripting languages with the run-time performance of compiled languages.

EDL

NASA Engineering and Safety Center Technical Bulletin No. 10-02: Potential Failure of Dual Simultaneously Initiated Pyrotechnic Operated Valves

The NASA Engineering and Safety Center (NESC) Technical Bulletin No. 09-01 reported an independent investigation of four pyrovalve failures that occurred while using aluminum (Al) pyrovalve primer chamber assemblies (PCAs) during ground testing. The investigation revealed that simultaneous firing (within a few microseconds) of the NASA Standard Initiators (NSIs) was the primary reason why the booster charge failed to ignite and the pyrovalves subsequently failed to operate. A second investigation of a new stainless steel (SS) PCA design with separate flame channels was completed in 2010. The new SS configuration was found to be improved in most respects; however, no improvement was noted in the temperature delivered to ignite the booster during dual simultaneous NSI firings. Simultaneous firings should be avoided when using either the Al or the SS PCA design.

Potential Failure

NASA Engineering and Safety Center Technical Bulletin No 12-01: Simulation Framework for Rapid Entry, Descent, and Landing Analysis

The NASA Engineering and Safety Center has archived a number of key historic Entry, Descent, and Landing (EDL) simulation models and developed several new models to enhance the capability of the Agency to evaluate a wide range of EDL systems for system analysis studies, preliminary design, mission development and execution, and time-critical assessments. The simulation models developed in this activity can be used to help define the required architectures and investment strategies for future robotic and human exploration missions.

Simulation Framework

Anomaly Analysis: NASA's Engineering and Safety Center Checks Recurring Shuttle Glitches

The NASA Engineering and Safety Center (NESC), set up in the wake of the Columbia accident to backstop engineers in the space shuttle program, is reviewing hundreds of recurring anomalies that the program had determined don't affect flight safety to see if in fact they might. The NESC is expanding its support to other programs across the agency, as well. The effort, which will later extend to the International Space Station (ISS), is a principal part of the attempt to overcome the normalization of deviance--a situation in which organizations proceeded as if nothing was wrong in the face of evidence that something was wrong--cited by sociologist Diane Vaughn as contributing to both space shuttle disasters.

Morring, Frank, Jr.

NASA Engineering and Safety Center Technical Bulletin No. 11-01: Nickel-Hydrogen (NiH 2 ) Common Pressure Vessel (CPV) Cell Capacity Loss and Voltage Collapse

During an investigation of anomalous voltages during a NASA scientific mission, a NASA Engineering and Safety Center (NESC) team discovered that the design of NiH 2 CPV batteries may be susceptible to a unique electrolyte bridging between the two internal cells resulting in undesired ionic current flow. This condition can lead to depletion of the capacity within one of the two cells.

Nickel-Hydrogen

Development of Risk Assessment Matrix for NASA Engineering and Safety Center

This paper describes a study, which had as its principal goal the development of a sufficiently detailed 5 x 5 Risk Matrix Scorecard. The purpose of this scorecard is to outline the criteria by which technical issues can be qualitatively and initially prioritized. The tool using this score card has been proposed to be one of the information resources the NASA Engineering and Safety Center (NESC) takes into consideration when making decisions with respect to incoming information on safety concerns across the entire NASA agency. The contents of this paper discuss in detail each element of the risk matrix scorecard, definitions for those elements and the rationale behind the development of those definitions. This scorecard development was performed in parallel with the tailoring of the existing Futron Corporation Integrated Risk Management Application (IRMA) software tool. IRMA was tailored to fit NESC needs for evaluating incoming safety concerns and was renamed NESC Assessment Risk Management Application (NAFMA) which is still in developmental phase.

Malone, Roy W., Jr.