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Analysis of propellant sensitivity, secondary propulsion, and ground operations for unmanned spacecraft propulsion systems
Sensitivity of explosives and propellants to impact and friction
A 260 kW magnetoplasmadynamic (MPD) thruster test facility was assembled and used to characterize thrusters at power levels up to 130 kW using argon and helium propellants. Sensitivities of discharge characteristics to arc current, mass flow rate, and applied magnetic field were investigated. A thermal efficiency correlation developed by others for low power MPD thrusters defined parametric guidelines to minimize electrode losses in MPD thrusters. Argon and helium results suggest that a parameter defined as the product of arc voltage and the square root of the mass flow rate must exceed .7 V-kg(1/2)-s(-1/2) in order to obtain thermal efficiencies in excess of 60 percent.
A 260 kW magnetoplasmadynamic (MPD) thruster test facility was assembled and used to characterize thrusters at power levels up to 130 kW using argon and helium propellants. Sensitivities of discharge characteristics to arc current, mass flow rate, and applied magnetic field were investigated. A thermal efficiency correlation developed by others for low power MPD thrusters defined parametric guidelines to minimize electrode losses in MPD thrusters. Argon and helium results suggest that a parameter defined as the product of arc voltage and the square root of the mass flow rate must exceed 0.7 V/kg(sup 1/2)/sec(sup 1/2) in order to obtain thermal efficiencies in excess of 60 percent.
Sensitivity analysis of advance propeller configurations designed for general aviation aircraft of 1980 time period
A high speed advanced counterrotation propeller, was tested in the NASA-Lewis 9 x 15 foot Anechoic Wind Tunnel at simulated takeoff/approach conditions of 0.2 Mach number. Acoustic measurements were taken with fixed floor microphones, an axially translating microphone probe, and with a polar microphone probe which was fixed to the propeller nacelle and could take both sideline and circumferential acoustic surveys. Aerodynamic measurements were also made to establish the propeller operating conditions. The propeller was run over a range of blade setting angles from 36.4/36.5 to 41.1/39.4 deg, tip speeds from 165 to 259 m/sec, rotor spacings from 1.56 to 3.63 based on forward rotor tip chord to aerodynamic separation, and angles of attack to + or - 16 deg. First order rotor alone tones showed highest directivity levels near the propeller plane, while interaction tone showed high levels throughout sideline directivity, especially toward the propeller rotation axis. Interaction tone levels were sensitive to propeller row spacing while rotor alone tones showed little spacing effect. There is a decreased noise level associated with higher propeller blade numbers for the same overall propeller thrust.
A high speed advanced counterrotation propeller, was tested in the NASA-Lewis 9 x 15 foot Anechoic Wind Tunnel at simulated takeoff/approach conditions of 0.2 Mach number. Acoustic measurements were taken with fixed floor microphones, an axially translating microphone probe, and with a polar microphone probe which was fixed to the propeller nacelle and could take both sideline and circumferential acoustic surveys. Aerodynamic measurements were also made to establish the propeller operating conditions. The propeller was run over a range of blade setting angles from 36.4/36.5 to 41.1/39.4 deg, tip speeds from 165 to 259 m/sec, rotor spacings from 1.56 to 3.63 based on forward rotor tip chord to aerodynamic separation, and angles of attack to + or - 16 deg. First order rotor alone tones showed highest directivity levels near the propeller plane, while interaction tone showed high levels throughout sideline directivity, especially toward the propeller rotation axis. Interaction tone levels were sensitive to propeller row spacing while rotor alone tones showed little spacing effect. There is a decreased noise level associated with higher propeller blade numbers for the same overall propeller thrust.
Liquid rocket propellants can be sensitive to rapid compression. Such liquids may undergo decomposition and their handling may be accompanied with risk. Decomposition produces small gas bubbles in the liquid, which upon rapid compression may cause catastrophic explosions. The rapid compression can result from mechanical shocks applied on the tank containing the liquid or from rapid closure of the valves installed on the lines. It is desirable to determine the conditions that may promote explosive reactions. At Air Force Research Laboratory (AFRL), we constructed an apparatus and established a safe procedure for estimating the sensitivity of propellant materials towards mechanical shocks (Adiabatic Compression Tester). A sample is placed on a stainless steel U-tube, held isothermally at a temperature between 20 and 150 C then exposed to an abrupt mechanical shock of nitrogen gas at a pressure between 6.9 and 20.7 MPa (1000 to 3000 psi). The apparatus is computer interfaced and is driven with LABTECH NOTEBOOK-pro (registered) Software. In this presentation, the design of the apparatus is shown, the operating procedure is outlined, and the safety issues are addressed. The results obtained on different energetic materials are presented.
The ullage compression ignition sensitivity of NOS-365 monopropellant under the pressure condition expected to be found in a medium caliber regenerative liquid propellant gun is evaluated. The results from the rapidly loaded propellant tests performed to date are presented. For this case, the physical state of the propellant is characterized by the presence of turbulence and a finely distributed ullage field. A description of the test fixtures, procedures and results is given. It is argued that the results to date indicate that with relatively simple precautionary measures NOS-365 can be rendered sufficiently immune to the ullage compression ignition mechanism to permit it to be safely used in a regenerative liquid propellant gun.
This paper examines low thrust trajectories for delivery of a 40-kW solar electric propulsion spacecraft and potential additional payload to a desired NRHO. One option considered is a trans-lunar injection launch as a co-manifested payload on the Space Launch System. For this option, a reference trajectory is designed and a scan of launch dates is completed to understand the propellant mass sensitivity. A 15-day period cyclical variation in required propellant is observed that is attributed to solar gravity effects. A second option considered is to launch on a smaller commercial launch vehicle to a less energetic elliptical orbit and use SEP to spiral out to NRHO. For this option, analysis is completed to understand the trades between delivered mass to NRHO, total propellant required, time of flight, and solar array degradation. Results show that, while launching to lower altitudes can deliver greater payload mass to NRHO, significant solar array degradation can be observed.
This paper examines low thrust trajectories for delivery of a 40-kW solar electric propulsion spacecraft and potential additional payload to a desired NRHO. One option considered is a trans-lunar injection launch as a co-manifested payload on the Space Launch System. For this option, a reference trajectory is designed and a scan of launch dates is completed to understand the propellant mass sensitivity. A 15-day period cyclical variation in required propellant is observed that is attributed to solar gravity effects. A second option considered is to launch on a smaller commercial launch vehicle to a less energetic elliptical orbit and use SEP to spiral out to NRHO. For this option, analysis is completed to understand the trades between delivered mass to NRHO, total propellant required, time of flight, and solar array degradation. Results show that, while launching to lower altitudes can deliver greater payload mass to NRHO, significant solar array degradation can be observed.
The assumptions on which conventional propeller aerodynamic performance analyses are based can be seriously violated when advanced high speed propellers are analyzed. Studies were performed using a lifting line representation for the propeller to determine the sensitivity of predicted propeller performance to various assumptions in the analysis. Items studied include the method of determining blade section lift and the effects of blade section drag, camber and blade sweep. The effects of nonuniform flow into the propeller and compressibility were also studied. Comparisons of analytical and experimental results are presented to demonstrate the overall validity of the results.
The assumptions on which conventional propeller aerodynamic performance analyses are based can be seriously violated when advanced high speed propellers are analyzed. Studies have been performed using a lifting line representation for the propeller to determine the sensitivity of predicted propeller performance to various assumptions in the analysis. Items which have been studied include the method of determining blade section lift and the effects of blade section drag, camber and blade sweep. The effects of nonuniform flow into the propeller and compressibility have also been studied. Comparisons of analytical and experimental results are presented to demonstrate the overall validity of the results.
Characteristics, sensitivity, and possible safety hazards of various propellants and explosives - combustion processes, damage assessment, and definitions
Annotated abstracts of materials science technical memorandum - plastic, composite, explosive, lubricant, engineering, propellant, alloy, and heat carrying materials
The DOT classification for transportation, the military classification for quantity distance, and hazard compatibility grouping used to regulate the transportation and storage of explosives are presented along with a discussion of tests used in determining sensitivity of propellants to an impact/shock environment in the absence of a large explosive donor. The safety procedures and requirements of a Scout launch vehicle, Western and Eastern Test Range, and the Minuteman, Delta, and Poseidon programs are reviewed and summarized. Requirements of the space transportation system safety program include safety reviews from the subsystem level to the completed payload. The Scout safety procedures will satisfy a portion of these requirements but additional procedures need to be implemented to comply with the safety requirements for Shuttle operation from the Eastern Test Range.
This paper describes the results of a study in which a systematic approach has been taken in studying the effect of selected propeller parameters on the character and magnitude of propeller noise. Four general aviation aircraft were chosen, i.e., a Cessna 172, Cessna 210, Cessna 441, and a 19 passenger commuter concept, to provide a range in flight velocity, engine horsepower, and gross weight. The propeller parameters selected for examination consisted of number of blades, rpm reduction, thickness/chord reduction, activity factor reduction, proplets, airfoil improvement, sweep, position of maximum blade loading, and diameter reduction.
The card gap test, originally developed for explosives, was adopted for determining the shock sensitivity of propellants. Testing solid propellants resulted in the discovery of several deficiencies in the test. The effects of critical diameter, donor pulse duration, and initiator variability are discussed. Reproducibility of results is shown to be worse for solid propellants than is reported for explosives. The calibration to express test results as shock pressure is of questionable accuracy. Use of the test in its present form leads to erroneous conclusions.