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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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Establishing model credibility for process-microstructure-property relationships in additive manufacturing using exascale computing

Additive Manufacturing (AM) of alloys holds significant promise as a disruptive technology in various industries, yet its adoption is often hindered by challenges in achieving consistent part quality. These issues are primarily due to the complex process-microstructure-property (PSP) relationships inherent to AM. Computational models can greatly aid in understanding these relationships, but their widespread impact and adoption has been limited by a lack of validated, open-source, and computationally efficient PSP modeling frameworks and hardware limitations. Here, this study leverages the ExaAM software suite and data from the AMBench-2018 series of laser powder bed fusion (LPBF) benchmark experiments to perform a comprehensive model assessment, including verification, validation, sensitivity analysis, and uncertainty quantification. The RADICAL-EnTK workflow manager was used to perform an ensemble of heat transport, solidification, and mechanical response simulations on the exascale computer Frontier, considering uncertainties in critical model inputs such as laser spot size and nucleation parameters, and consisting of 125 explicit grain structure simulations and 7875 crystal plasticity simulations. For a selected location within the Inconel 625 AMBench-2018 test artifact, sensitivity analysis and uncertainty quantification were performed using the predicted distributions of grain structure and mechanical properties. Qualitative agreement was found between the predicted grain size and texture and the observed AMBench-2018 microstructure, the mean predicted yield stress was within 5% of the experimental measurement mean, and the mean predicted engineering stress at 5% strain was within 10% of the experimental measurement mean. The insights gained from development and validation of the ExaAM PSP modeling framework will help guide future directions for enhancing the credibility and reliability of PSP models in AM, thereby accelerating the adoption of AM technologies in various industries.

Additive manufacturing↗

Downwelling Shortwave and Longwave Irradiance from CC-RIDER on Mount Soledad

The Clouds and Climate - Remote Integrated Deployment of Radiometers (CC-RIDER) is a suite of five Eppley Laboratory (Inc.) instruments that was deployed during EPCAPE at the secondary Mount Soledad site in La Jolla, CA. A primary and backup Precision Spectral Pyranometer (PSP Primary, PSP Backup) measured broadband downwelling shortwave irradiance in the spectral interval 280-2800 nm. A third Precision Spectral Pyranometer (PSP NIR) was fitted with a near-infrared long pass filter and measured downwelling shortwave irradiance in the spectral interval 780-2800 nm. A Total Ultraviolet Radiometer (TUVR) measured broadband downwelling broadband ultraviolet irradiance in the spectral interval 295-385 nm. A Precision Infrared Radiometer (PIR) Pyrgeometer measured downwelling broadband longwave irradiance in the spectral interval 3.5 - 50 microns. Data collection began on 18 April 2023 at 21:31 UTC and ended on 20 February 2024 at 22:34 UTC. Data were recorded by a Campbell Scientific (Inc.) CR1000X datalogger in one-minute intervals, for a total of 443584 data records. The datalogger was solar powered enabling data collection to proceed without interruption from start to finish.

Clouds and Climate – Remote Integrated DEployement↗

Direct Measurement of Diffusion Coefficients: Evidence for Diffusive Stochastic Heating in Collisionless Plasmas

Open questions in collisionless plasma dissipation can be addressed using space-based observations in different astrophysical environments, with implications for both astrophysical and laboratory plasma systems. We study a low-𝛽, highly imbalanced, sub-Alfvénic stream observed by Parker Solar Probe (PSP) to identify and distinguish between signatures of stochastic heating (SH) and resonant heating (RH) by parallel ion cyclotron waves (∥-ICWs). Prior work studying this stream [Trevor A. Bowen et al., Stochastic heating in the sub-Alfvénic solar wind, Phys. Rev. Lett. 135, 255201 (2025)] showed that the SH rate, accounting for intermittency, matched the amplitude of the local energy transfer (LET) rate, while the RH rate did not. This comparison relied on a number of assumptions regarding the nature of the diffusive process and the calculation of the LET rate. We introduce a novel technique of inverting the proton guiding center equation to empirically measure velocity-space diffusion coefficients using three-dimensional proton velocity distribution functions, from the ion electrostatic analyzer (the Solar Probe Analyzer for Ions) on PSP. Measured diffusion coefficients are used to determine phase-space heating rates, leading to a calculation of a fully kinetic heating rate independent of assumptions made in prior work. We show that scale-dependent analytic expressions for SH via noncoherent fluctuations match the empirical measurements from PSP data, provided that we account for intermittency in the heating calculation. In contrast, the derived heating rates for SH that accounts for the effects of the helicity barrier and heating rates for RH via ∥-ICWs do not peak in the same region of velocity space as the empirical measurements, nor do they reach the required magnitude. Our approach provides novel methodology to uniquely identify and constrain heating processes in collisionless plasmas and shows evidence of a Fokker-Planck-like diffusive process in the near-Sun solar wind.

Plasma kinetic theory↗

Occurrence of magnetic reconnection in the heliospheric current sheet

We have analyzed the solar wind properties associated with a comparable number of the heliospheric current sheet (HCS) crossing events by Parker Solar Probe (PSP) ranging from 0.07 to 0.3 au and Advanced Composition Explorer (ACE) at 0.99 au. Nearly all PSP events (7 out of 8) show signatures of magnetic reconnection, which are more frequent than the ACE events (5 out of 8) that show reconnection. Because the HCS reconnection events have occurred in a variety of wind speeds and plasma conditions, for each event, we propose to define an approximate aspect ratio (width/length) of HCS as the ratio between the absolute HCS width (derived from observations) and the distance traveled by Alfvén waves over the propagation time of the solar wind. We find that the aspect ratio defined in such a way tends to be smaller than 0.01 for most reconnecting events, and becomes much larger than 0.01 for non-reconnecting events. This analysis also explains the different occurrence rates of reconnection observed by PSP and ACE. Potential consequences of magnetic reconnection at the HCS are discussed.

79 ASTRONOMY AND ASTROPHYSICS↗

Compression Acceleration of Protons and Heavier Ions at the Heliospheric Current Sheet

Abstract Recent observations by the Parker Solar Probe (PSP) suggest that protons and heavier ions are accelerated to high energies by magnetic reconnection at the heliospheric current sheet (HCS). By solving the energetic particle transport equation in large-scale MHD simulations, we study the compression acceleration of protons and heavier ions in the reconnecting HCS. We find that the acceleration of multispecies ions results in nonthermal power-law distributions with a spectral index consistent with the PSP observations. Our study shows that the high-energy cutoff of protons can reach E max ∼ 0.1 –1 MeV depending on the particle diffusion coefficients. We also study how the high-energy cutoff of different ion species scales with the charge-to-mass ratio E max ∝ ( Q / M ) α . When determining the diffusion coefficients from the quasi-linear theory with a Kolmogorov magnetic power spectrum, we find that α ∼ 0.4, which is somewhat smaller than α ∼ 0.7 observed by PSP.

79 ASTRONOMY AND ASTROPHYSICS↗

The Impact of Alfvénic Shear Flow on Magnetic Reconnection and Turbulence

Magnetic reconnection is a fundamental and omnipresent energy conversion process in plasma physics. Novel observations of fields and particles from Parker Solar Probe (PSP) have shown the absence of reconnection in a large number of current sheets in the near-Sun solar wind. Using near-Sun observations from PSP encounters 4–11 (2020 January–2022 March), we investigate whether reconnection onset might be suppressed by velocity shear. We compare estimates of the tearing mode growth rate in the presence of shear flow for time periods identified as containing reconnecting current sheets versus nonreconnecting times, finding systematically larger growth rates for reconnection periods. Upon examination of the parameters associated with reconnection onset, we find that 85% of the reconnection events are embedded in slow, non-Alfvénic wind streams. We compare with fast, slow non-Alfvénic, and slow Alfvénic streams, finding that the growth rate is suppressed in highly Alfvénic fast and slow wind, and reconnection is not seen in these wind types, as would be expected from our theoretical expressions. These wind streams have strong Alfvénic flow shear, consistent with the idea of reconnection suppression by such flows. This could help explain the frequent absence of reconnection events in the highly Alfvénic, near-Sun solar wind observed by PSP. Finally, we find a steepening of both the trace and magnitude magnetic field spectra within reconnection periods in comparison to ambient wind. We tie this to the dynamics of relatively balanced turbulence within these reconnection periods and the potential generation of compressible fluctuations.

slow solar wind↗

Establishing an acoustic-property relationship in laser powder bed fusion with machine learning

Quality control of Laser Powder Bed Fusion (PBF-LB) additively manufactured parts is an important hurdle inhibiting the technology’s use structural applications. Acoustic monitoring of the laser powder bed fusion process can detect defects in-situ that are known to degrade mechanical properties. However, processing-structure-property (PSP) relationships are required to extrapolate from detected defects to part performance. Here, this study explores how acoustics may be a suitable signature linking processing conditions to properties, thus effectively substituting for structure in the PSP relationship. Establishing such a relationship would enable a part’s mechanical performance to be directly predicted from its acoustic signature, reducing the need for destructive testing or microstructural analysis to ensure a part will meet performance requirements. One hundred CoCrFeMnNi high entropy alloy tensile bars were printed across 13 process conditions in a series of 6 prints. The acoustic signatures of these tensile bars were used to train machine learning models to predict each part’s mechanical properties. By using both process information and acoustic information to predict mechanical properties, yield strength was predicted 18% more accurately and ductility to failure was predicted 10% more accurately than is achieved when using duplicate parts to predict part performance. Finally, individual acoustic frequencies were investigated to determine why acoustic signatures improve mechanical property predictions and the potential physical origins of these signatures. This work demonstrates how blending acoustics, process information, and machine learning can provide in-situ diagnostics of mechanical properties and improve the reliability of the PBF-LB process.

Acoustic emission↗

Nature of transonic sub-Alfvénic turbulence and density fluctuations in the near-Sun solar wind

Context. Recent Parker Solar Probe (PSP) measurements have revealed that solar wind (SW) turbulence transits from a subsonic to a transonic regime near the Sun, while remaining sub-Alfvénic. These observations call for a revision of the existing SW models, where turbulence is considered to be both subsonic and sub-Alfvénic. Aims. In this work, we introduce a new magnetohydrodynamic (MHD) model of transonic sub-Alfvénic turbulence (TsAT). Methods. We used 3D MHD simulations initialized with parameters measured by PSP to investigate the properties of the new near-Sun SW transonic turbulent regime. We then derived a reduced set of MHD equations in the transonic sub-Alfvénic limit to interpret our numerical results. Results. Our TsAT model shows that turbulence is effectively nearly incompressible (NI) and has a 2D + slab (quasi-2D) geometry not only in the subsonic limit, but also in the transonic regime, as long as it remains sub-Alfvénic, a condition essentially enforced everywhere in the heliosphere by the strong local magnetic field. These predictions are consistent with 3D MHD simulations, showing that transonic turbulence is dominated by low-frequency quasi-2D incompressible structures, while compressible fluctuations are a minor component corresponding to low-frequency slow modes and high-frequency fast modes. Conclusions. Our new TsAT model extends existing NI theories of turbulence, and is potentially relevant for the theoretical and numerical modeling of space and astrophysical plasmas, including the near-Sun SW, the solar corona, and the interstellar medium.

79 ASTRONOMY AND ASTROPHYSICS↗

Fully Kinetic Simulations of Proton-beam-driven Instabilities from Parker Solar Probe Observations

The expanding solar wind plasma ubiquitously exhibits anisotropic nonthermal particle velocity distributions. Typically, proton velocity distribution functions (VDFs) show the presence of a core and a field-aligned beam. Novel observations made by the Parker Solar Probe (PSP) in the innermost heliosphere have revealed new complex features in the proton VDFs, namely anisotropic beams that sometimes experience perpendicular diffusion. In this study, we use a 2.5D fully kinetic simulation to investigate the stability of proton VDFs with anisotropic beams observed by PSP. Our setup consists of a core and an anisotropic beam population that drift with respect to each other. This configuration triggers a proton beam instability from which nearly parallel fast magnetosonic modes develop. Our results demonstrate that before this instability reaches saturation, the waves resonantly interact with the beam protons, causing perpendicular heating at the expense of the parallel temperature.

79 ASTRONOMY AND ASTROPHYSICS↗

The Role of Magnetic Reconnection in Energizing Protons and Heavier Ions at the Heliospheric Current Sheet

During near-Sun crossings of the heliospheric current sheet (HCS), Parker Solar Probe (PSP) observed populations of high-energy protons and heavier ions, indicating possible energization by magnetic reconnection up to 10 s–100 s keV nucleon −1 . Here we study ion acceleration by magnetic reconnection at the HCS. To estimate ion energization, we solve the Parker transport equation coupled to a large-scale 2D MHD reconnection simulation. We find that multiple ion species develop power-law distributions with both spectral index and high-energy cutoff E max consistent with in situ data. By accounting for the injection physics determined by kinetic simulations, we confirm that the charge-to-mass ratio scales as E max ∝ (Q/M) α with α ∼ 0.8–1.1, approximately consistent with PSP measurements in the broader range α ∼ 0.6–1.7. In the limit where ions are injected at the same energy per nucleon, α can be as low as ∼0.3. These findings further support the role of magnetic reconnection in producing high-energy heavy ions at the HCS.

Murtas, Giulia [West Virginia Univ., Morgantown, W↗

Evidence of 5 minute Oscillations from Parker Solar Probe

The Sun’s surface vibrates in characteristic 5 minute oscillations, known as p-modes, generated by sound waves trapped within the convection zone. Although these oscillations have long been hypothesized to reach into the solar wind, direct in situ evidence has remained elusive, even during previous close encounters by Parker Solar Probe (PSP). Here, we present strong in situ evidence of 5 minute oscillations in the upper solar corona, based on observations from PSP’s three closest perihelia. In two events at 9.9 solar radii (R ⊙ ), we identify statistically significant (∼6σ) 3.1–3.2 mHz peaks in the magnetic field power spectrum, each appearing as a large-amplitude, spherically polarized Alfvénic wave train lasting approximately 35 minutes. These results demonstrate that global solar oscillations can reach the solar wind.

Fast solar wind↗

Precipitation hardening of laser powder bed fusion Ti-6Al-4V

Here, the laser powder bed fusion (PBF-L) additive manufacturing (AM) community has dedicated significant efforts into process optimization and control for defect-free Ti-6Al-4V. As defects become less of an issue for PBF-L Ti-6Al-4V, the processing-structure-properties (PSP) relationships between AM microstructures can now be explored to optimize mechanical properties. Lower temperature aging treatments around 550 °C in wrought Ti-6A-4V have been historically understood to precipitation harden the α phase with an ordered, hexagonal close packed (HCP) α 2 phase. The α 2 phase existed as nanoscale Ti 3 Al precipitates coherent with the parent α phase. The goal of the present investigation was to implement a vacuum heat treatment of 545 °C for 100 hours on PBF-L Ti-6Al-4V. This vacuum heat treatment took place after an initial hot isostatic pressure (HIP) treatment that decomposed the as-built, martensitic microstructure. The vacuum aging successfully produced nanoscale precipitates of α 2 phase within α-laths, confirmed via atom probe tomography (APT). Microstructural-length scale and quasi-static mechanical properties were investigated by nanoindentation and uniaxial tensile tests of miniaturized test specimens. Given the sensitivity of Ti-6Al-4V mechanical properties to small changes in chemistry, all test specimens originated from the same build. The α 2 precipitation resulted in significantly harder α-laths (≈ 2 GPa) as measured via nanoindentation, as well as a relative yield and ultimate tensile strength increase of 60 MPa and 38 MPa, respectively. Analysis of Variance (ANOVA) of the datasets revealed no statistical differences in total elongation between the HIPed and HIPed + aged specimens, indicative of the aging treatment producing a net benefit of strength with no loss in ductility.

36 MATERIALS SCIENCE↗

Structural basis for saxitoxin congener binding and neutralization by anuran saxiphilins

Dinoflagellates and cyanobacteria produce saxitoxin (STX) and ~50 congeners that disrupt bioelectrical signals by blocking voltage-gated sodium channels (NaVs). Consuming seafood carrying these toxins causes paralytic shellfish poisoning (PSP). Although NaVs and anuran STX binding proteins (saxiphilins, Sxphs) use convergent STX binding modes, the structural basis for STX congener recognition is unknown. Here, we show that American bullfrog (Rana catesbeiana) RcSxph and High Himalaya frog (Nanorana parkeri) NpSxph sequester STX congeners using a ‘lock and key’ mode shared with STX. Importantly, functional studies demonstrate that Sxph ‘toxin sponges’ reverse NaV block by multiple STX congeners and detect these toxins in a radioligand binding assay (RBA) used for environmental testing. Together, our study establishes how Sxphs sequester select neurotoxins and uncover STX congener-specific interactions distinct from NaVs. These findings expand understanding of toxin sponge action and provide a foundation for strategies to monitor and mitigate the harmful effects of STX congeners.

Zakrzewska, Sandra↗

Decoding the formation of hammerhead ion populations observed by Parker Solar Probe

Context. In situ observations by the Parker Solar Probe (PSP) have revealed new properties of the proton velocity distributions (VDs), including hammerhead features that suggest a non-isotropic broadening of the beams. Aims. The present work proposes a very plausible explanation for the formation of hammerhead proton populations through the action of a proton firehose-like instability triggered by the proton beam. Methods. We investigated a self-generated firehose-like instability driven by the relative drift of ion populations using a simplified moment-based quasi-linear (QL) theory. While simpler and faster than advanced numerical simulations, this toy model provided rapid insights and concisely highlighted the role of plasma micro-instabilities in relaxing the observed anisotropies of particle VDs in the solar wind and space plasmas. Results. The QL theory proposed here shows that the resulting transverse waves are right-hand polarized and have two consequences on the protons: (i) They reduce the relative drift between the beam and the core, but above all, (ii) they induce a strong perpendicular temperature anisotropy specific to the observed hammerhead ion beam. Moreover, the long-run QL results suggest that these hammerhead distributions are rather transitory states that are still subject to relaxation mechanisms, in which instabilities such as the one discussed here are very likely involved. This foundational work motivates future detailed studies using advanced methods.

Shaaban, Shaaban M. (ORCID:000000030465598X)↗