STRAIGHT-PIPE DIFFUSER THRUSTSTAND FOR MEASURING HIGH ALTITUDE ROCKET PERFORMANCE
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Hagginbothom, W. K., Jr.↗
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Performance of a low-pressure-ratio centrifugal compressor with four diffuser designs
A low-pressure-ratio centrifugal compressor was tested with four different diffuser configurations. One diffuser had airfoil vanes. Two were pipe diffusers. One pipe diffuser had 7.5 deg cone diffusing passages. The other had trumpet-shaped passages designed for linear static-pressure rise from throat to exit. The fourth configuration had flat vanes with elliptical leading edges similar to those of pipe diffusers. The side walls were contoured to produce a linear pressure rise. Peak compressor efficiencies were 0.82 with the airfoil vane and conical pipe diffusers, 0.80 with the trumpet, and 0.74 with the flat-vane design. Surge margin and useful range were greater for the airfoil-vane diffuser than for the other three.
Klassen, H. A.↗
The Effect of the Inlet Mach Number and Inlet-boundary-layer Thickness on the Performance of a 23 Degree Conical-diffuser-tail-pipe Combination
An investigation was conducted to determine the effect of the inlet Mach number and entrance-boundary-layer thickness on the performance of a 23 degree 21-inch conical-diffuser - tail-pipe combination with a 2:1 area ratio. The air flows used in this investigation covered an inlet Mach number range from 0.17 to 0.89 and corresponding Reynolds numbers of 1,700,000 to 7,070,000. Results are reported for two inlet-boundary-layer thicknesses. Over the entire range of flows, the mean value of the inlet displacement thickness is about 0.034 inch for the thinner inlet boundary layer and about 0.170 inch for the case of the thicker inlet boundary layer. The performance of the diffuser - tail-pipe combination is presented together with examples of longitudinal static-pressure distribution and the results of boundary-layer pressure surveys made at six points along the diffuser wall. The results indicated a progressive diminution of the static-pressure recovery and a steady increase in the total-pressure losses as the inlet Mach number was increased for both inlet-boundary-layer thicknesses. The ratio of actual static-pressure rise to that theoretically possible was much less and the total-pressure losses were greater for the case of the thicker inlet boundary layer throughout the speed range investigated. With the thinner inlet boundary layer, flow separation occurred at the diffuser exit at all inlet Mach numbers.Unseparated flow alternating with separated flow was observed near the inlet at the higher velocities. For the case of the thicker inlet boundary layer, the origin of the separated region occurred in the vicinity of the inlet-duct-diffuser junction section at all Mach numbers.
Persh, Jerome↗
Diffusion freezeout in gas-loaded heat pipes.
Experimental diffusion freezeout rates in a gas loaded heat pipe are presented and compared with predictions of an analysis and computer program published earlier. The experimental approach was to pivot a heat pipe on knife edges and use an analytical mass balance to measure the rate of mass migration within the pipe. Diffusion freezeout rates in a water heat pipe were measured as a function of the condenser sink temperature and the condenser-to-sink thermal conductance. Measured rates varied between 19 and 270 mg/hr and yielded 64 to 99 percent agreement with predicted values. These results indicated that the analysis and computer program for predicting the behavior of gas loaded heat pipes are useful tools for designing such systems.
Marcus, B. D.↗
Analyses of Transistor Punchthrough Failures
The failure of two transistors in the Altitude Switch Assembly for the Solid Rocket Booster followed by two additional failures a year later presented a challenge to failure analysts. These devices had successfully worked for many years on numerous missions. There was no history of failures with this type of device. Extensive checks of the test procedures gave no indication for a source of the cause. The devices were manufactured more than twenty years ago and failure information on this lot date code was not readily available. External visual exam, radiography, PEID, and leak testing were performed with nominal results Electrical testing indicated nearly identical base-emitter and base-collector characteristics (both forward and reverse) with a low resistance short emitter to collector. These characteristics are indicative of a classic failure mechanism called punchthrough. In failure analysis punchthrough refers to an condition where a relatively low voltage pulse causes the device to conduct very hard producing localized areas of thermal runaway or "hot spots". At one or more of these hot spots, the excessive currents melt the silicon. Heavily doped emitter material diffuses through the base region to the collector forming a diffusion pipe shorting the emitter to base to collector. Upon cooling, an alloy junction forms between the pipe and the base region. Generally, the hot spot (punch-through site) is under the bond and no surface artifact is visible. The devices were delidded and the internal structures were examined microscopically. The gold emitter lead was melted on one device, but others had anomalies in the metallization around the in-tact emitter bonds. The SEM examination confirmed some anomalies to be cosmetic defects while other anomalies were artifacts of the punchthrough site. Subsequent to these analyses, the contractor determined that some irregular testing procedures occurred at the time of the failures heretofore unreported. These testing irregularities involved the use of a breakout box and were the likely cause of the failures. There was no evidence to suggest a generic failure mechanism was responsible for the failure of these transistors.
Nicolas, David P.↗
Simulation of the early startup period of high-temperature heat pipes from the frozen state by a rarefied vapor self-diffusion model
The heat pipe startup process is described physically and is divided into five periods for convenience of analysis. The literature survey revealed that none of the previous attempts to simulate the heat pipe startup process numerically were successful, since the rarefied vapor flow in the heat pipe was not considered. Therefore, a rarefied vapor self-diffusion model is proposed, and the early startup periods, in which the rarefied vapor flow is dominant within the heat pipe, are first simulated numerically. The numerical results show that large vapor density gradients existed along the heat pipe length, and the vapor flow reaches supersonic velocities when the density is extremely low. The numerical results are compared with the experimental data of the early startup period with good agreement.
Cao, Y.↗
Velocity profiles and eddy diffusivities for fully developed, turbulent, low Reynolds number pipe flow.
Velocity profiles and eddy diffusivities for fully developed turbulent low Reynolds number pipe flow
Davenport, M. E.↗
Theoretical analysis of oxygen diffusion at startup in an alkali metal heat pipe with gettered alloy walls
The diffusion of oxygen into, or out of, a gettered alloy exposed to oxygenated alkali liquid metal coolant, a situation arising in some high temperature heat transfer systems, was analyzed. The relation between the diffusion process and the thermochemistry of oxygen in the alloy and in the alkali metal was developed by making several simplifying assumptions. The treatment is therefore theoretical in nature. However, a practical example pertaining to the startup of a heat pipe with walls of T-111, a tantalum alloy, and lithium working fluid illustrates the use of the figures contained in the analysis.
Tower, L. K.↗
Pollution monitoring in Lake Champlain using ERTS-1 imagery
The author has identified the following significant results. Band 4 imagery of April 7 and 25 show contrasting pollution effects due to seasonal and discharge variations. The pollution plume emanating from the International Paper Co. mill just north of Fort Ticonderoga was first detected on October 10 ERTS-1 imagery and now has been documented during spring high lake level conditions. The plume was observed extending further to the north and east than under low water conditions of October 10. This northward extension reflects a stronger northward current flow expected in the turbid southern leg of Lake Champlain. The extensive plume of April 25 represents full plant operation while the April 5 scene shows some plume traces directly over the submerged diffuser, discharge pipe representing minimal discharge during weekend plant operation. The ERTS-1 documentation will be used in developing a model of plume behavior under varying environmental conditions and will hopefully serve to assist in a major resource decision pending at U.S. Supreme Court level.
Lind, A. O.↗
A Stratospheric Mixing and Transport Sampler
The mixing and transport of stratospheric chemical species occurs by a variety of physical mechanisms on a range of length and time scales. Slow vertical diffusion resembles Taylor diffusion in pipe flow, while rapid stirring by chaotic advection is essentially a "baker's transformation", via the stretching and folding of material lines in the flow. Other examples include global scale transport by large organized flow structures, such as the winter stratospheric "eggbeater" that brings tropical air to the north pole. This presentation is a survey of these different mixing and transport phenomena and how we see their signatures in observations of chemical tracers.
Sparling, Lynn↗
Computational Analysis of the Large Scale Low-Boom Supersonic Inlet
This presentation describes two computational fluid dynamic (CFD) analyses done in support of a supersonic inlet test performed at NASA Glenn Research Center in the fall of 2010. The large-scale-low-boom supersonic inlet was designed for a small supersonic aircraft that would cruise at a Mach number of 1.6. It uses an axisymmetric, external compression spike to reduce the Mach number to 0.65 at the fan face. The inlet was tested in the 8x6 supersonic wind tunnel at NASA GRC using conventional pressure probes, pressure sensitive paint, and high-speed schlieren. Two CFD analyses of the inlet were performed before the test, and compared to the experimental data afterwards. Both analyses used the WIND-US code. First, an axisymmetric analysis of the inlet, diffuser, cold pipe, and mass flow plug was performed to predict the performance of the entire system in the wind tunnel. Then a 3-D analysis of the inlet with all its interior struts was performed to predict details of the flow field and effects of angle of attack. Test results showed that the inlet had excellent performance, with a peak total pressure recovery of 96 percent, and a buzz point far outside the engine operating range. The computations agreed very well with the data, with predicted recoveries within 0.3 - 0.5 points of the measurements.
Chima, ROdrick V.↗
Axisymmetric Calculations of a Low-Boom Inlet in a Supersonic Wind Tunnel
This paper describes axisymmetric CFD predictions made of a supersonic low-boom inlet with a facility diffuser, cold pipe, and mass flow plug within wind tunnel walls, and compares the CFD calculations with the experimental data. The inlet was designed for use on a small supersonic aircraft that would cruise at Mach 1.6, with a Mach number over the wing of 1.7. The inlet was tested in the 8-ft by 6-ft Supersonic Wind Tunnel at NASA Glenn Research Center in the fall of 2010 to demonstrate the performance and stability of a practical flight design that included a novel bypass duct. The inlet design is discussed here briefly. Prior to the test, CFD calculations were made to predict the performance of the inlet and its associated wind tunnel hardware, and to estimate flow areas needed to throttle the inlet. The calculations were done with the Wind-US CFD code and are described in detail. After the test, comparisons were made between computed and measured shock patterns, total pressure recoveries, and centerline pressures. The results showed that the dual-stream inlet had excellent performance, with capture ratios near one, a peak core total pressure recovery of 96 percent, and a large stable operating range. Predicted core recovery agreed well with the experiment but predicted bypass recovery and maximum capture ratio were high. Calculations of offdesign performance of the inlet along a flight profile agreed well with measurements and previous calculations.
Chima, Rodrick V.↗
An approximate analysis of the diffusing flow in a self-controlled heat pipe.
Constant-density two-dimensional axisymmetric equations are presented for the diffusing flow of a class of self-controlled heat pipes. The analysis is restricted to the vapor space. Condensation of the vapor is related to its mass fraction at the wall by the gas kinetic formula. The Karman-Pohlhausen integral method is applied to obtain approximate solutions. Solutions are presented for a water heat pipe with neon control gas.
Somogyi, D.↗
Swirl Diffuser
Gas diffuser, based on swirling flow, dissipates incoming gas velocity in relatively short distance. Pinwheel nozzle welded to end of inlet pipe creates swirling flow. Diffuser esentially open pipe with pinwheel nozzle, pressure drop in diffuser almost same as open pipe. Applications include fuel burners in room inlets for heating and air-conditioning, and carburetors for internal-combustion engines.
Simon, W. E.↗
High subsonic flow tests of a parallel pipe followed by a large area ratio diffuser
Experiments were performed on a pilot model duct system in order to explore its aerodynamic characteristics. The model was scaled from a design projected for the high speed operation mode of the Aircraft Noise Reduction Laboratory. The test results show that the model performed satisfactorily and therefore the projected design will most likely meet the specifications.
Barna, P. S.↗
Small, high pressure ratio compressor: Aerodynamic and mechanical design
The Small, High-Pressure-Ratio Compressor Program was directed toward the analysis, design, and fabrication of a centrifugal compressor providing a 6:1 pressure ratio and an airflow rate of 2.0 pounds per second. The program consists of preliminary design, detailed areodynamic design, mechanical design, and mechanical acceptance tests. The preliminary design evaluate radial- and backward-curved blades, tandem bladed impellers, impeller-and diffuser-passage boundary-layer control, and vane, pipe, and multiple-stage diffusers. Based on this evaluation, a configuration was selected for detailed aerodynamic and mechanical design. Mechanical acceptance test was performed to demonstrate that mechanical design objectives of the research package were met.
Bryce, C. A.↗
Hydrogen no-vent fill testing in a 1.2 cubic foot (34 liter) tank
Experimental results of no-vent fill testing with liquid hydrogen in a 1.2 cubic foot (34 liter) stainless steel tank are presented. More than 40 tests were performed with various liquid inlet temperatures, inlet flowrates, initial tank wall temperatures, and liquid injection techniques. Fill levels equal to or exceeding 90 percent by volume were achieved in 40 percent of the tests with the tank pressure limited to a maximum of 30 psia. Three liquid injection techniques were employed; top spray, upward pipe discharge, and bottom diffuser. Effects of each of the varied parameters on the tank pressure history and final fill level are evaluated. The final fill level is found to be indirectly proportional to the initial wall and inlet liquid temperatures and directly proportional to the inlet liquid flowrate. Furthermore, the top spray is the most efficient no-vent fill method of the three configurations examined. The success of this injection method is primarily due to condensation of the ullage vapor onto the incoming liquid droplets. Ullage condensation counteracts the tank pressure rise resulting from energy exchange between the fluid and the warmer tank walls, and ullage compression. Upward pipe discharge from the tank bottom is the next most efficient method. Fluid circulation induced by this fill configuration tends to diminish thermal stratification in the bulk liquid, thus enhancing condensation at the liquid gas interface.
Moran, Matthew E.↗
Hydrogen no-vent fill testing in a 34 liter (1.2 cubic foot) tank
Experimental results of no-vent fill testing with liquid hydrogen in a 34 liter stainless steel tank are presented. More than 40 tests were performed with various liquid inlet temperatures, inlet flowrates, initial tank wall temperatures, and liquid injection techniques. Maximum pressure within the receiver tank was limited to 0.207 MPa (30 psia), and fill levels equal to or exceeding 90 percent by volume were achieved in 40 percent of the tests. Three liquid injection techniques were employed; top spray, upward pipe discharge, and bottom diffuser. Effects of each of the various parameters on the tank pressure history and final fill level are evaluated. The final fill level is found to be indirectly proportional to the initial wall and inlet liquid temperatures and directly proportional to the inlet liquid flowrate. Furthermore, the top spray is the most efficient no-vent fill method of the three configurations examined. The success of this injection method is primarily due to condensation of the ullage vapor onto the incoming liquid droplets. Ullage condensation counteracts the tank pressure rise resulting from energy exchange between the fluid and the warmer tank walls and from ullage compression.
Moran, Matthew E.↗