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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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The 3600 hp split-torque helicopter transmission

Final design details of a helicopter transmission that is powered by GE twin T 700 engines each rated at 1800 hp are presented. It is demonstrated that in comparison with conventional helicopter transmission arrangements the split torque design offers: weight reduction of 15%; reduction in drive train losses of 9%; and improved reliability resulting from redundant drive paths between the two engines and the main shaft. The transmission fits within the NASA LeRC 3000 hp Test Stand and accepts the existing positions for engine inputs, main shaft, connecting drive shafts, and the cradle attachment points. One necessary change to the test stand involved gear trains of different ratio in the tail drive gearbox. Progressive uprating of engine input power from 3600 to 4500 hp twin engine rating is allowed for in the design. In this way the test transmission will provide a base for several years of analytical, research, and component development effort targeted at improving the performance and reliability of helicopter transmission.

White, G.↗

Design study of Self-Alining Bearingless Planetary (SABP) gear

The feasibility of using the self alining, bearingless planetary (SABP) transmission in an uprated version of the OH-58 helicopter was evaluated, specific performance comparisons of this new transmission with contemporary helicopter transmission systems and with the uprated version of the OH-58 power transmission were made.

Folenta, D. J.↗

Load cell verification of the uprated high pressure oxygen turbopump for the Space Shuttle Main Engine

The high pressure turbomachinery of the Space Shuttle Main Engine has the highest power-to-weight ratio of any operational machine known. Subsynchronous rotor whirl of the high pressure oxygen turbopump occurred in development testing at full-power level (109 percent thrust). The means by which the turbopump was successfully uprated is presented herein. The subsynchronous motion was determined to be driven by impeller destabilizing forces in combination with low net damping and bearing degradation. The degradation resulted from ball wear due primarily to an excessive loading condition of operating too near the lightly damped rotor second critical speed while under a large static load and, secondarily, from reverse bearing loading or loss of internal clearance and coolant during simulated flight conditions. The rotor response was reduced by stiffening the shaft and supports, optimizing the stiffness and damping of annular seals, and increasing the bearing deadband. The uprated oxygen turbopump configuration was verified by converting the pump and bearing support into a load cell for the purpose of systematically quantifying the load reduction benefits relative to baseline turbopumps. The damped second critical speed margin and the load sharing have been substantially improved which has resulted in reduced bearing loads for improved service life of the machine at full-power level.

Beatty, R. F.↗

Planning for performance augmentation for the Space Shuttle

The necessity of performance augmentation for the Space Shuttle to assure its capability of delivering a 32,000 pound payload to a 150 nautical mile circular orbit at an inclination of 98 deg and to then retrieve a 25,000 pound spacecraft from that orbit is discussed. The performance augmented Space Shuttle must meet all design mission requirements and will offer potential payload growth to accommodate new payloads and new concepts. The performance augmentation program includes the uprating of the Space Shuttle main engines to the range of 115% of rated power level for nominal operations, the development of solid rocket motor filament-wound case segments, and the use of a liquid boost module.

Goldsby, W. D.↗

Full power level development of the Space Shuttle main engine

Development of the Space Shuttle main engine for nominal operation at full power level (109 percent rated power) is continuing in parallel with the successful flight testing of the Space Transportation System. Verification of changes made to the rated power level configuration currently being flown on the Orbiter Columbia is in progress and the certification testing of the full power level configuration has begun. The certification test plan includes the accumulation of 10,000 seconds on each of two engines by early 1983. Certification testing includes the simulation of nominal mission duty cycles as well as the two abort thrust profiles: abort to orbit and return to launch site. Several of the certification tests are conducted at 111 percent power to demonstrate additional safety margins. In addition to the flight test and development program results, future plans for life demonstration and engine uprating will be discussed.

Johnson, J. R.↗

Status of nuclear light bulb engine design and performance analyses.

The dynamic response is discussed of a nuclear light bulb engine to perturbations at full-power operating conditions, both with and without control systems. Start-up and shutdown procedures are described, along with the provisions for residual afterheat removal. Problems associated with uprated engine designs are examined. The results of some analytical studies indicate that satisfactory control can be obtained by varying the fuel injection rate by means of a control valve which responds to the rate of change of neutron flux, or to the difference between the instantaneous and steady-state neutron fluxes.

Bauer, H. E.↗

EDIN0621B Sizing and Performance Results

A launch vehicle was investigated for the Solar Power Satellite System (SPS). The technology level assumed for sizing was that predicted for 1995. The candidate concept designated EDIN0621B is a two stage, winged, series burn vehicle capable of delivering a one million pound payload to low earth orbit. A propulsion system was sized to provide payload circularization at apogee. Any docking, rendezvous or additional Delta V requirements were assumed to be integral to the payload. The EDIN0621B concept used LOX/C3H8 booster engines and uprated Shuttle System main engines in the upper stage. Gross liftoff weight of the baseline vehicle was 18,367,853 pounds. The booster stage required thirteen engines; the upper stage required seven. The vehicle was designed to a liftoff thrust to weight ratio of 1.3.

Hirsch, G. N.↗

Advanced LOX/H sub 2 engine technologies for future OTVs

The optimization methods and trade studies which were used to define a 1980 state-of-the-art design of orbital transfer vehicles are summarized. The advanced thrust chamber, turbomachinery, and engine power cycle technologies recommended for development and verification during the 1980's are discussed. The state-of-the-art design serves as one of the reference points for evaluation of the advanced technology concepts. A second reference point is provided by the 1960 state-of-the-art RL-10 engine. Advanced heat energy extraction concepts in the combustor and injector are presented that will permit the high chamber pressures expected of the advanced expander cycle engine concept. Advanced turbomachinery concepts are selected that will help utilize efficiently the heat energy extracted in the thrust chamber and aid in uprating chamber pressures to values five times those realized with 1960 to 1980 technologies. The higher chamber pressure benefits are maximized with nozzle concepts that will package within a short retracted length and extend to the very high expansion area ratios required for specific impulse values significantly higher than those now realized by operational systems. Control system component concepts studied will allow utilization of the high turbine drive energy levels in a reliable repeatable manner that will reduce program risk and enhance overall space transportation system mission life cycle cost.

Glass, J.↗