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Powerstick Development

A device called a Powerstick is being developed to satisfy the requirements of several potential solar system exploration missions. The Powerstick is a small power source consisting of three major components: a space qualified heat source (RHU), a thermopile (thermoelectric converter) and a set of rechargeable batteries.

Powerstick

Experimental Confirmation of Powerstick Concept

The results relating to the development and testing of the miniature Radioisotope Thermoelectric Generator (RTG)-like Powerstick (PS) device are presented. They confirm the earlier ideas and predictions regarding possible manufacturing of PS-devices. PS is based on a 238-Pu standard Radioactive Heating Unit (RHU) with thermal power 1.1 W developed and manufactured by DOE and successfully being used on spacecraft (Galileo, Cassini, e. g.). In the course of development, several design approaches were explored and achieving high PS efficiencies was considered. Better thermal insulation material (with thermal conductivity 0.02 W/mK) has been developed and used and different designs of PS were evaluated. Two types of PS were manufactured: PS-1, on the basis of one RHU and one thermoelectric battery/converter (TEB), and PS-2, on the basis of two RHU and one TEB. Two different sizes of TEB were used: first - with the legs of cross-section 0.45x0.45 sq-mm and height 35 mm, and second - with the legs of cross-section 0.6Ox0.60 sq-m and height 35 mm. In both cases, the number of legs was 400. The electrical power of the PS-1 was observed to deliver 22 mW at 2.5 V and for PS-2 - 53 mW at 4.1 V. The analysis of results showed that optimized version of PS-2 should be capable of more than 70 mW at 5 V, on the basis of TEB with legs of cross-section 0.67x0.67 sq-mm and height 40 mm with number of legs 324.

Pustovalov, A.

The Powerstick Development

Proof of concept testing has been performed on a 'powerstick' trickle charger, which uses heat from a radioisotope heater unit to charge spacecraft batteries. The type of unit being tested uses a bismuth-telluride thermoelectric converter to produce roughly 40 mW at 15 V. This is much less power than a radioisotope thermoelectric generator (RTG), but the cost and level of environmental concern are also much less.

spacecraft power radioisotope heater unit RHU

The Powerstick

In pursuit of faster, better, cheaper, JPL is scaling down all of its missions.

power

Miniature Radioisotope Power Source

Proposed miniature power source generates electricity for years from heat developed in small radioisotope unit without addition of fuel or dependence on sunlight. Called powerstick, is relatively inexpensive, lightweight, and rugged. Supplies power to small vehicles or scientific instruments in remote locations on Earth or in outer space. Envisioned uses include Mars miniature rovers and monitoring equipment for toxic or nuclear storage sites.

Chmielewski, Artur B.