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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
NASA NTRS1992

Feasibility of using neutron radiography to inspect the Space Shuttle solid rocket booster aft skirt, forward skirt and frustum. Part 1: Summary report

The space shuttle's solid rocket boosters (SRB) include components made primarily of aluminum that are parachuted back for retrieval from the ocean and refurbished for repeated usage. Nondestructive inspection methods used on these aging parts to reduce the risk of unforeseen problems include x-ray, ultrasonics, and eddy current. Neutron radiography tests on segments of an SRB component show that entrapped moisture and naturally occurring aluminum corrosion can be revealed by neutron radiography even if present in only small amounts. Voids in sealant can also be evaluated. Three alternatives are suggested to follow-up this study: (1) take an SRB component to an existing neutron radiography system; (2) take an existing mobile neutron radiography system to the NASA site; or (3) plan a dedicated system custom designed for NASA applications.

Barton, J. P.↗
NASA NTRS1987

Studies of solid propellant combustion with pulsed radiography

Pulsed radiography was applied to observe solid propellant surface regression during rocket motor operation. Using a 150 KV flash X-ray system manufactured by the Field Emission Corporation and two kinds of film suppliers, images of the propellant surface of a 5 cm diameter end burning rocket motor were recorded on film. The repetition frame rate of 8 pulses per second and the pulse train length of 10 pulses are limited by the capability of the power supply and the heat build up within the X-ray tube, respectively. The experiment demonstrated the effectiveness of pulsed radiography for observing solid propellant surface regression. Measuring the position of burning surface images on film with a microdensitometer, quasi-instantaneous burning rate as a function of pressure and the variation of characteristic velocity with pressure and gas stay time were obtained. Other research items to which pulsed radiography can be applied are also suggested.

Godai, T.↗
NASA NTRS1973

Radiography

Radiography is discussed as a method for nondestructive evaluation of internal flaws of solids. Gamma ray and X-ray equipment are described along with radiographic film, radiograph interpretation, and neutron radiography.

Gardner, C. G.↗
NASA NTRS1975

Evaluation of ultrasonics and optimized radiography for 2219-T87 aluminum weldments

Ultrasonic studies are described which are specifically directed toward the quantitative measurement of randomly located defects previously found in aluminum welds with radiography or with dye penetrants. Experimental radiographic studies were also made to optimize techniques for welds of the thickness range to be used in fabricating the External Tank of the Space Shuttle. Conventional and innovative ultrasonic techniques were applied to the flaw size measurement problem. Advantages and disadvantages of each method are discussed. Flaw size data obtained ultrasonically were compared to radiographic data and to real flaw sizes determined by destructive measurements. Considerable success was achieved with pulse echo techniques and with 'pitch and catch' techniques. The radiographic work described demonstrates that careful selection of film exposure parameters for a particular application must be made to obtain optimized flaw detectability. Thus, film exposure techniques can be improved even though radiography is an old weld inspection method.

Clotfelter, W. N.↗
NASA NTRS2004

Dual Use Corrosion Inhibitor and Penetrant for Anomaly Detection in Neutron/X Radiography

A dual purpose corrosion inhibitor and penetrant composition sensitive to radiography interrogation is provided. The corrosion inhibitor mitigates or eliminates corrosion on the surface of a substrate upon which the corrosion inhibitor is applied. In addition, the corrosion inhibitor provides for the attenuation of a signal used during radiography interrogation thereby providing for detection of anomalies on the surface of the substrate.

Hall, Phillip B.↗
NASA NTRS2008

Real-Time Digital Radiography Upgrade

The objective of the task is to upgrade an existing real-time digital radiography system by replacing an aged image intensifier tube with an amorphous silicon digital x-ray imager. The real-time digital radiography system at GSFC is currently fitted with image intensifier tube with a 4 or 2 inch diameter active area with higher resolution at the smaller area. The image intensifier is exhibiting deterioration in sensitivity associated with extended use and is in need of replacement.

Parker, Bradford H.↗
NASA NTRS2009

Application of Digital Radiography to Weld Inspection for the Space Shuttle External Fuel Tank

This slide presentation reviews NASA's use of digital radiography to inspect the welds of the external tanks used to hold the cryogenic fuels for the Space Shuttle Main Engines. NASA has had a goal of replacing a significant portion of film used to inspect the welds, with digital radiography. The presentation reviews the objectives for converting to a digital system from film, the characteristics of the digital system, the Probability of detection study, the qualification and implementation of the system.

Ussery, Warren↗
NASA NTRS2007

Using Digital Radiography To Image Liquid Nitrogen in Voids

Digital radiography by use of (1) a field-portable x-ray tube that emits low-energy x rays and (2) an electronic imaging x-ray detector has been found to be an effective technique for detecting liquid nitrogen inside voids in thermal-insulation panels. The technique was conceived as a means of investigating cryopumping (including cryoingestion) as a potential cause of loss of thermal insulation foam from space-shuttle external fuel tanks. The technique could just as well be used to investigate cryopumping and cryoingestion in other settings. In images formed by use of low-energy x-rays, one can clearly distinguish between voids filled with liquid nitrogen and those filled with gaseous nitrogen or other gases. Conventional film radiography is of some value, but yields only non-real-time still images that do not show time dependences of levels of liquids in voids. In contrast, the present digital radiographic technique yields a succession of images in real time at a rate of about 10 frames per second. The digitized images can be saved for subsequent analysis to extract data on time dependencies of levels of liquids and, hence, of flow paths and rates of filling and draining. The succession of images also amounts to a real-time motion picture that can be used as a guide to adjustment of test conditions.

Cox, Dwight↗
NASA NTRS2008

Terahertz Imaging and Backscatter Radiography Probability of Detection Study for Space Shuttle Foam Inspections

This slide presentation reviews the use of terahertz imaging and Backscatter Radiography in a probability of detection study of the foam on the external tank (ET) shedding and damaging the shuttle orbiter. Non-destructive Examination (NDE) is performed as one method of preventing critical foam debris during the launch. Conventional NDE methods for inspection of the foam are assessed and the deficiencies are reviewed. Two methods for NDE inspection are reviewed: Backscatter Radiography (BSX) and Terahertz (THZ) Imaging. The purpose of the Probability of Detection (POD) study was to assess performance and reliability of the use of BSX and or THZ as an appropriate NDE method. The study used a test article with inserted defects, and a sample of blanks included to test for false positives. The results of the POD study are reported.

Ussery, Warren↗
NASA NTRS2003

Corrosion Inhibitors as Penetrant Dyes for Radiography

Liquid/vapor-phase corrosion inhibitors (LVCIs) have been found to be additionally useful as penetrant dyes for neutron radiography (and perhaps also x-radiography). Enhancement of radiographic contrasts by use of LVCIs can reveal cracks, corrosion, and other defects that may be undetectable by ultrasonic inspection, that are hidden from direct optical inspection, and/or that are difficult or impossible to detect in radiographs made without dyes.

Novak, Howard L.↗
NASA NTRSDate not supplied

Analyzing the Subjectivity of Hole-Type Image Quality Indicators for Radiography

Hole-type penetrameters used as image quality indicators (IQIs) for radiography have an inherent degree of subjectivity to their interpretation. The 1T (one times the thickness of the penetrameter) hole is so small, it can be difficult to distinguish from noise. It is suspected that an operator’s knowledge of the true location of the 1T hole may subconsciously influence a false positive identification of the 1T hole when in fact it cannot be discerned. In the case of computed radiography (CR), the size of the phosphor particles may lead to a noise pattern with features on the scale of the 1T hole. Per NASA-STD-5009, the 1T hole must be detected in order to achieve adequate sensitivity. This is based on the historical understanding that this sensitivity will enable detection of the minimum detectable flaw sizes listed in the standard. It’s important to understand if 1T sensitivity is being achieved, and the associated risk if not. This study sought to determine the true detectability of 1T-sized holes in aluminum and Inconel by creating and inspecting a set of penetrameters with randomly placed holes. Enough holes and vacant zones were created to enable a full probability of detection study with 90% detectability, 95% confidence. Testing is ongoing, but preliminary results have shown poor detectability. The detection rate is slightly better for Inconel than aluminum, slightly better using a micro-focus vs. mini-focus tube, and definitively better for film than CR. One of the key questions of this study is whether historical requirements for film are applicable for CR, and these initial findings suggest they may not be. There is also a requirement in the NASA standard for the minimum contrast-to-noise ratio of the hole. The results have shown that this numerical threshold does not correlate well with visual detection. This raises questions about the true nature of detection, in an age of image processing vs. human judgement. As the results indicate that the detection of 1T holes is unreliable, the next challenge will be determining what sensitivity is really achieved, and what is needed.

Erin Lanigan↗
NASA NTRSDate not supplied

Analyzing the Subjectivity of Hole-Type Image Quality Indicators for Radiography

Hole-type penetrameters used as image quality indicators (IQIs) for radiography have an inherent degree of subjectivity to their interpretation. The 1T (one times the thickness of the penetrameter) hole is so small, it can be difficult to distinguish from noise. It is suspected that an operator’s knowledge of the true location of the 1T hole may subconsciously influence a false positive identification of the 1T hole when in fact it cannot be discerned. In the case of computed radiography (CR), the size of the phosphor particles may lead to a noise pattern with features on the scale of the 1T hole. Per NASA-STD-5009, the 1T hole must be detected in order to achieve adequate sensitivity. This is based on the historical understanding that this sensitivity will enable detection of the minimum detectable flaw sizes listed in the standard. It’s important to understand if 1T sensitivity is being achieved, and the associated risk if not. This study sought to determine the true detectability of 1T-sized holes in aluminum and Inconel by creating and inspecting a set of penetrameters with randomly placed holes. Enough holes and vacant zones were created to enable a full probability of detection study with 90% detectability, 95% confidence. Testing is ongoing, but preliminary results have shown poor detectability. The detection rate is slightly better for Inconel than aluminum, slightly better using a micro-focus vs. mini-focus tube, and definitively better for film than CR. One of the key questions of this study is whether historical requirements for film are applicable for CR, and these initial findings suggest they may not be. There is also a requirement in the NASA standard for the minimum contrast-to-noise ratio of the hole. The results have shown that this numerical threshold does not correlate well with visual detection. This raises questions about the true nature of detection, in an age of image processing vs. human judgement. As the results indicate that the detection of 1T holes is unreliable, the next challenge will be determining what sensitivity is really achieved, and what is needed.

Erin Lanigan↗
NASA NTRS1967

Radiography. Volume 4 - Making a radiograph

Radiographic image formation, sensitivity, and exposure calculations described in programmed instruction textbook on radiography for use in nondestructive testing

Source record↗
NASA NTRS1968

Proton radiography.

Proton radiography using energetic protons from accelerator producing high contrast and poor spatial resolution radiographs, discussing photographic film characteristics effects

Koehler, A. M.↗