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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Observation of Downward Facing Pool Boiling on a Hemispherical Vessel under External Reactor Vessel Cooling

It is a great challenge to ensure the safety of nuclear power plant during a severe accident. One of the major concerns is to overheat the reactor core which potentially may create a nuclear crisis if the core cooling fails. The concept of In-vessel retention (IVR) by passive external reactor vessel cooling (ERVC) in a flooded cavity of pressurized water reactor (PWR) is a viable and effective approach to retain radioactive core melt within the reactor pressure vessel (RPV). As long as the heat flux at the lower head of the RPV is lower than the critical heat flux (CHF) limit at the corresponding point, nucleate boiling will be the prevailing regime. In that case, the temperature of outer surface can be maintained near the saturated temperature of water such that the reactor vessel is able to be sufficiently cooled to sustain its thermal and structural integrity. Owing to the practical significance of this IVR-ERVC concept, there were many experimental and theoretical studies to investigate the two-phase flow natural circulation phenomena including the effect of inclination angle on the CHF, based on which many different empirical or semiempirical correlations were developed for CHF by fitting the experimental results. For the engineering applications, reactor-scale facilities such as ULPU series, KAIST facility, CYBL and FIRM were built to experimentally verify and validate the feasibility of ERVC for different design of reactors. Besides, for the research on physical mechanism of downward facing pool boiling, laboratory-scale experiments such as DELTA, CASA and SBLB were performed to visually and theoretically simulate the process of IVR-ERVC. All of the aforementioned test facilities and experiments provided a simulation of the downward facing boiling process and experimental study on the CHF limits during the ERVC conditions of different types of reactors. There were also some visualized investigations on the two-phase flow behavior in both quenching and steady state experiments. In this study, a scale-down three-dimensional downward facing pool boiling facility (iSBLB) was built to investigate the two phase natural circulation flow characteristics during the ERVC process. The general morphologies of vapor mass at different locations were visually recorded using the high-speed camera. The observation results showed that vapor behavior along the hemispherical curved surface was periodical. The boiling phenomenon was quite different from those on all other surface orientations.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Latest experience from Jose Cabrera reactor vessel dismantling project - 15214

Westinghouse is performing a decommissioning project at the Jose Cabrera NPP in Spain. The project was awarded in June 2013 and the main scope is to cut and package the reactor vessel and the reactor vessel head. The project is performed in the necessary sequential steps needed to prepare, segment, separate, and package the individual component segments using under water mechanical techniques. The first activities to be performed on site included e.g. cutting of all pipe penetrations on the reactor, sealing of some of the pipe penetrations, lifting and transportation of the reactor and sealing of the reactor pit. The results of these activities were very good and gave a perfect foundation for the cutting and packaging of the reactor vessel. Cutting of the reactor vessel head and the reactor vessel is made with different types of Westinghouse designed cutting equipment. The flexible nature of the cutting equipment has proved to be very valuable for the execution of the cutting work. The project is planned to be finalized in April 2014. (authors)

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Development of Remote Dry Cutting Technology for Reactor Vessel Segmentation - 19176

Decommissioning of nuclear power plants is becoming a large market due to the many reactors reaching their operational lifetime limit in the near future. One of the first activities in a decommissioning project is to segment the reactor internals and the reactor vessel. These activities are also one of the more complex ones since they deal with most of the radioactivity inventory that is left in the plant after the spent fuel is gone. They are almost always on the critical path, so an improvement in execution time will be favorable for the entire decommissioning program. Westinghouse has been successful for more than 30 years in more than 40 segmentation projects globally. The traditional technology that has been used in these projects has up until now been underwater mechanical cutting of both the reactor internals and the reactor vessel. Underwater mechanical cutting is proven and very reliable, but it is slow and since there are major advantages to the decommissioning program with improvements in schedule performance, Westinghouse is developing alternative technologies both as part of current offerings but also as entire new concepts. For reactor vessel cutting, Westinghouse has developed a new concept involving thermal cutting in a dry environment. The benefit of dry cutting is the speed of the cutting and the subsequent schedule and cost improvements. A dry environment also means that the pools can be drained which means that a critical activity can be moved forward in the schedule and that there will need to be less monitoring and controlling with no pumps, cooling and recirculation system that need to be operated. Going from underwater mechanical to dry thermal cutting reduces the on-site schedule by more than 50%. The dry cutting concept development considers both PWR and BWR reactors. Some of the challenges of dry thermal cutting involve the creation of radioactive off-gases and how to ventilate these, the extreme heat generation, remote handling of the thermal equipment, cutting station arrangements and how to remove the insulation around the reactor vessel. Depending on the concept the reactor vessel might need to be lifted from the pit in one piece, which also poses some challenges due to the weight, volume and radioactivity of the vessel. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Structural dynamic and thermal stress analysis of nuclear reactor vessel support system

A nuclear reactor vessel is supported by a Z-ring and a box ring girder. The two proposed structural configurations to transmit the loads from the Z-ring and the box ring girder to the foundation are shown. The cantilever concrete ledge transmitting the load from the Z-ring and the box girder via the cavity wall to the foundation is shown, along with the loads being transmitted through one of the six steel columns. Both of these two supporting systems were analyzed by using rigid format 9 of NASTRAN for dynamic loads, and the thermal stresses were analyzed by AXISOL. The six column configuration was modeled by a combination of plate and bar elements, and the concrete cantilever ledge configuration was modeled by plate elements. Both configurations were found structurally satisfactory; however, nonstructural considerations favored the concrete cantilever ledge.

Chi-Diango, J.↗

Preliminary Assessment of the Impact on Reactor Vessel dpa Rates Due to Installation of a Proposed Low Enriched Uranium (LEU) Core in the High Flux Isotope Reactor (HFIR)

An assessment of the impact on the High Flux Isotope Reactor (HFIR) reactor vessel (RV) displacements-per-atom (dpa) rates due to operations with the proposed low enriched uranium (LEU) core described by Ilas and Primm has been performed and is presented herein. The analyses documented herein support the conclusion that conversion of HFIR to low-enriched uranium (LEU) core operations using the LEU core design of Ilas and Primm will have no negative impact on HFIR RV dpa rates. Since its inception, HFIR has been operated with highly enriched uranium (HEU) cores. As part of an effort sponsored by the National Nuclear Security Administration (NNSA), conversion to LEU cores is being considered for future HFIR operations. The HFIR LEU configurations analyzed are consistent with the LEU core models used by Ilas and Primm and the HEU balance-of-plant models used by Risner and Blakeman in the latest analyses performed to support the HFIR materials surveillance program. The Risner and Blakeman analyses, as well as the studies documented herein, are the first to apply the hybrid transport methods available in the Automated Variance reduction Generator (ADVANTG) code to HFIR RV dpa rate calculations. These calculations have been performed on the Oak Ridge National Laboratory (ORNL) Institutional Cluster (OIC) with version 1.60 of the Monte Carlo N-Particle 5 (MCNP5) computer code.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

High aspect reactor vessel and method of use

An improved bio-reactor vessel and system useful for carrying out mammalian cell growth in suspension in a culture media are presented. The main goal of the invention is to grow and maintain cells under a homogeneous distribution under acceptable biochemical environment of gas partial pressures and nutrient levels without introducing direct agitation mechanisms or associated disruptive mechanical forces. The culture chamber rotates to maintain an even distribution of cells in suspension and minimizes the length of a gas diffusion path. The culture chamber design is presented and discussed.

Wolf, David A.↗

A process to verify numerical models for seismic fluid-structure interaction in advanced reactor vessels

Seismic design and qualification of a liquid-filled advanced nuclear reactor will have to account for fluid-structure interaction (FSI). Interaction between the tank, internal components, and contained liquid will rely on analysis of numerical models that must be verified and validated. Here this study demonstrates a verification process for models of a base-supported cylindrical tank by comparing numerical predictions and analytical solutions. The numerical models are consistent with the assumptions made to derive analytical solutions, namely, either a rigid or a linear elastic tank, ideal fluid, and small-amplitude, unidirectional, horizontal inputs. One software platform is used to illustrate the process. Seismic FSI analysis is performed using the Arbitrary Lagrangian-Eulerian (ALE) and Incompressible Computational Fluid Dynamics (ICFD) solvers in LS-DYNA. Reported responses are those used for design, including hydrodynamic pressures on the tank wall, shear forces and moments at the tank base, and wave heights of the contained liquid. The accuracy of the numerical results is discussed. The numerical models are verified for calculating the pressures on the tank wall and reactions at its base. Accurate simulation of wave action is challenging for both solvers. Recommendations for modeling, code development, and steps for verification are provided. Although focused on reactor vessels and one software platform, the verification process described herein is broadly applicable to liquid-filled vessels and other finite element codes.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Lessons Learned from the Remote Reactor Vessel Internals Segmentation at Barsebaeck 2 - 18231

Westinghouse is performing a decommissioning project at Barsebaeck in Sweden that was awarded in June 2015. Barsebaeck is an ABB-designed boiling water reactor (BWR) plant (2 units of 615 MW) located 30 kilometers from Malmoe. The first reactor, Barsebaeck 1, was permanently shut down on Nov. 30, 1999, and the second one, Barsebaeck 2, ceased operation on May 31, 2005. The scope of work covers the underwater segmentation and packaging of the Reactor Vessel internals at Barsebaeck 1 and 2, including the up-front engineering studies and equipment manufacturing and qualification. The Barsebaeck Unit 2 was selected for starting the site work in August 2016. Cutting was performed with different types of Westinghouse designed cutting equipment (hydraulic shears, band saw, disc saw). All segmentation tools are remotely controlled due to the high radiation levels and ALARA and personal safety is the number one priority during the site work. The cutting equipment proved to be reliable and flexible which is very valuable for the execution of such a challenging project. The Barsebaeck Unit 2 cutting activities have been finished end of October 2018 and its lessons learned will be taken into consideration for the Unit 1 activities. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Analysis of dpa rates in the HFIR reactor vessel using a hybrid Monte Carlo/deterministic method

The Oak Ridge High Flux Isotope Reactor (HFIR), which began full-power operation in 1966, provides one of the highest steady-state neutron flux levels of any research reactor in the world. An ongoing vessel integrity analysis program to assess radiation-induced embrittlement of the HFIR reactor vessel requires the calculation of neutron and gamma displacements per atom (dpa), particularly at locations near the beam tube nozzles, where radiation streaming effects are most pronounced. In this study we apply the Forward-Weighted Consistent Adjoint Driven Importance Sampling (FW-CADIS) technique in the ADVANTG code to develop variance reduction parameters for use in the MCNP radiation transport code. We initially evaluated dpa rates for dosimetry capsule locations, regions in the vicinity of the HB-2 beamline, and the vessel beltline region. We then extended the study to provide dpa rate maps using three-dimensional cylindrical mesh tallies that extend from approximately 12 below to approximately 12 above the axial extent of the core. The mesh tally structures contain over 15,000 mesh cells, providing a detailed spatial map of neutron and photon dpa rates at all locations of interest. Relative errors in the mesh tally cells are typically less than 1%.

Blakeman, Edward↗

Study on prestressed concrete reactor vessel structures. II-5: Crack analysis by three dimensional finite elements method of 1/20 multicavity type PCRV subjected to internal pressure

A three-dimensional finite elements analysis is reported of the nonlinear behavior of PCRV subjected to internal pressure by comparing calculated results with test results. As the first stage, an analysis considering the nonlinearity of cracking in concrete was attempted. As a result, it is found possible to make an analysis up to three times the design pressure (50 kg/sqcm), and calculated results agree well with test results.

Source record↗

Use of Neutron Flux Calculated by Shift in a Grizzly Reactor Pressure Vessel Fracture Simulation

The reactor pressure vessel (RPV) plays the critical role of containing the reactor and coolant in a light water reactor nuclear power plant, and must be able to safely perform this function under a variety of normal and off-normal transient loading conditions. The RPV is subjected to harsh environmental conditions (elevated temperature and high neutron flux) whenever the plant is operating, which leads to embrittlement of the steel over time. RPVs contain populations of flaws introduced during the manufacturing process, and the primary safety concern is that during a transient event, a fracture could initiate at the site of one of these flaws and lead to rupture of the RPV. RPVs are very rugged structures, and the probability of this occurring is very low, but as the RPV's steel becomes embrittled over time, its resistance to fracture decreases and this becomes more likely. Assessing the likelihood of RPV fracture during a transient event involves performing a probabilistic fracture mechanics analysis, in which random sampling procedures are used to assess the probability of fracture of a population of flaws. Grizzly offers unique capabilities for modeling the RPV using 1D, 2D, or 3D representations, taking advantage of parallel computing for this type of analysis. One of the important inputs to Grizzly is the spatial distribution of the neutron fluence, which has a large impact on the material embrittlement, and should thus be characterized as accurately as possible. The VERA core simulator developed by the CASL program takes advantage of high performance computing resources to perform high-fidelity multiphysics simulations of reactor physics, including the effects of neutron transport, fuel performance, and thermal hydraulics. Recently a capability was developed to also evaluate neutron fluxes away from the reactor core through the Shift code. This allows for a detailed 3D map of the spatial variation of the fluence in components such as the RPV to be computed, which is ideal for use with Grizzly. This report documents a procedure developed to use the fluences computed in Shift in a Grizzly simulation, which allows for improved realisim in the prediction of the effects of environmental exposure on propensity for reactor pressure vessel fracture. This capability demonstrated on RPVs with multiple types of configurations.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗