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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records
All sourcesNASA NTRSDOE OSTI
DOE OSTI2018

System Integration for Remote Systems at DOE Hanford Nuclear Site - 18712

The deployment of remotely operated technology that functions in environments too hazardous for worker entry are often needed at the Hanford Site to perform functions like infrastructure inspection; decommissioning and decontamination; characterization; environmental sampling; and nuclear waste sampling, mobilization, and retrieval. The development and production of Hanford remote systems typically requires the integration of robotic components and sensor technologies that have been engineered or adapted to meet function and performance requirements. Pacific Northwest National Laboratory has led the engineering and integration of robotic and sensor/manipulator technology for several remote system deployments at Hanford and for national security sponsors. This paper describes the system integration process for ensuring that the mechanical, electrical, and software aspects of each component are successfully brought together to produce a remote system that meets function and performance requirements under extreme environments and limited-access operational demands. A brief summary of previous and current remote system projects is also provided. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2025

Implementation and Demonstration of the Digital Twin Certification System Remote Operations Framework

Microreactors are one promising advanced-reactor concept being pursued by the nuclear industry. They are distinguished by a relatively low power output of 20 MWth or less. These microreactors are intended for deployment in applications where conventional small-capacity power solutions, such as diesel generators, are either economically unfeasible or logistically challenging. Such applications include providing electric power and/or heat for remote communities, mining sites, defense installations, and humanitarian and disaster-relief missions. An important feature for the successful deployment of microreactors is their capability to be operated remotely. This capability can significantly reduce staffing costs by eliminating the need for licensed operators to be physically present at each reactor site. Instead, operators can be centralized in a single remote operations center placed in an economically advantageous location, thereby optimizing resources by consolidating expertise and enhancing operational efficiency. However, the implementation of a remote operation system for nuclear reactors raises new concerns regarding the security, reliability, and resilience of such a system. One way in which remote operations can be supported in a manner that maintains system security, reliability, and resilience is through the use of digital twins in a novel framework designed to verify and validate sensor data and commands communicated between the remote operations center and reactor. This framework, known as the Digital Twin Certification System (DTCS), has previously been proposed as an operations architecture that can bring security and resiliency levels of remote nuclear-reactor operations to a level acceptable for commercial deployment. This paper moves the proposed DTCS architecture from concept to reality by presenting the implementation and testing of the system. The rationale and implementation of the DTCS using tools such as DeepLynx and Apache Airflow, is covered in-depth. This is followed by a demonstration of the DTCS by applying the implemented system architecture to the Single Primary Heat Extraction and Removal Emulator, a small-scale non-nuclear test bed that emulates thermal behavior of a microreactor. The demonstration includes both normal and abnormal operating scenarios to highlight how the DTCS can increase the security, reliability, and resilience of a remote operations system.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2025

Implementation and Demonstration of the Digital Twin Certification System Remote Operations Framework

Microreactors are one promising advanced-reactor concept being pursued by the nuclear industry. They are distinguished by a relatively low power output of 20 MWth or less. These microreactors are intended for deployment in applications where conventional small-capacity power solutions, such as diesel generators, are either economically unfeasible or logistically challenging. Such applications include providing electric power and/or heat for remote communities, mining sites, defense installations, and humanitarian and disaster-relief missions. An important feature for the successful deployment of microreactors is their capability to be operated remotely. This capability can significantly reduce staffing costs by eliminating the need for licensed operators to be physically present at each reactor site. Instead, operators can be centralized in a single remote operations center placed in an economically advantageous location, thereby optimizing resources by consolidating expertise and enhancing operational efficiency. However, the implementation of a remote operation system for nuclear reactors raises new concerns regarding the security, reliability, and resilience of such a system. One way in which remote operations can be supported in a manner that maintains system security, reliability, and resilience is through the use of digital twins in a novel framework designed to verify and validate sensor data and commands communicated between the remote operations center and reactor. This framework, known as the Digital Twin Certification System (DTCS), has previously been proposed as an operations architecture that can bring security and resiliency levels of remote nuclear-reactor operations to a level acceptable for commercial deployment. This paper moves the proposed DTCS architecture from concept to reality by presenting the implementation and testing of the system. The rationale and implementation of the DTCS using tools such as DeepLynx and Apache Airflow, is covered in-depth. This is followed by a demonstration of the DTCS by applying the implemented system architecture to the Single Primary Heat Extraction and Removal Emulator, a small-scale non-nuclear test bed that emulates thermal behavior of a microreactor. The demonstration includes both normal and abnormal operating scenarios to highlight how the DTCS can increase the security, reliability, and resilience of a remote operations system.

22 - GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2019

Panel Session 94: Nuclear and Industrial Robotics, Remote Systems and Emerging Technologies

This panel focused on the use and benefits of robotics in different nuclear environments. Examples of robotics deployed in nuclear environments that come from industry, academia, and the government were presented. It is through these varying perspectives that the panel participants will show the breath of nuclear robotics used across the world. Presentations proposed include: 1 - Robotics and Emerging Technologies at Assystem (Fanny Fouin, Assystem Energy and Infrastructure (United Kingdom)); 2 - An Undergraduate Perspective (Michael DiBono, Applied Research Center - FIU (USA)); 3 - US-ROK International Collaboration on Robotics and Remote Systems for D and D of NPPs (Young Soo Park, Argonne National Laboratory (USA)); 4 - EM's Historical Engagement with Robotics and Universities (Genia McKinley, US DOE (USA)); 5 - Robotic Systems for Environmental Remediation Applications (Leonel Lagos, Applied Research Center - FIU (USA)); 6 - Remote and Nuclear Challenges and Solutions at the Savannah River Site - SRS (Jean Plummer, Savannah River National Laboratory (USA)); 7 - Nuclear and Industrial Robotics, Remote Systems and Emerging Technologies Challenges, Opportunities and Prognostications (Kim 'KD' Auclair, KD Auclair and Associates LLC (USA))

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

Nuclear Remote System Design: Radiation and Electronics

Idaho National Laboratory has unique opportunities to examine fuels, materials, and experiment inside of the available radiological hot cells. Due to the uninhabitable nature of a hot cell environment, everything done inside of the hot cell is operated remotely. Remote operations are optimized by Nuclear Remote System Design (NRSD). NRSD is the designing, altering, or configuring of structures, items, and systems that will be placed into radiological environments.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2018

Additive Manufacturing Advances to Facilitate Novel Robot and Remote System Construction

Additive manufacturing (AM) in both polymer and metal has advanced to the point where it can substantially facilitate robot and remote system design and implementation. While AM is not a panacea to fix bad design concepts, properly used AM can create features and capabilities otherwise not possible in machined or cast products. AM design rules are still being developed and must be applied differently based on the process and purpose of the final component, but progress is being made in practical implementation. Polymer-based AM has been available commercially for quite some time and is regularly used to facilitate prototyping and test fitting of parts later to be fabricated in metal or to produce low production quantity parts that do not require high structural strength. However Oak Ridge National Laboratory (ORNL) has pioneered large scale polymer additive manufacturing with sufficient strength to print a car and frame, a small house, a “wet” submarine, and tooling to mold wind generator blades. While polymer processes use a variety of materials, all polymer printers basically lay down a heated extruded bead of a certain width and height. Print resolution is based on the deposition rate of the printer. The larger the deposition rate, the lower the print resolution. Large scale polymer builds often rely on post processing (machining) to provide a smooth finish to the part surface.Metal printing processes are much more diverse than polymer print processes. Electron beam (ebeam), laser, and binder jet are common methods to fuse metal powder-based systems. Metal powder spray can be done with laser or plasma. While metal powder systems produce high definition parts, part size is limited. Larger parts are currently done with wire feed systems based on laser or arc (metal inert gas (MIG) or tungsten inert gas (TIG)) processes. Part definition decreases, but part size can be on the order of tens of cubic feet and hundreds of pounds.Two implementation examples are presented in this paper to illustrate the possibilities and to identify issues that remain. A dual arm hydraulic manipulator was printed in titanium using the ebeam process. All hydraulics and electrical cabling passageways were printed into the manipulator; there are no external hoses or cables. The distal link of an excavator arm was printed using a wire feed metal inert gas (MIG) process. The excavator was then used for digging as part of an equipment exposition validating the metallurgy of the printed part.

Nycz, Andrzej↗
DOE OSTI2018

Additive Manufacturing Advances to Facilitate Novel Robot and Remote System Construction

Additive manufacturing (AM), in both polymer and metal, has advanced to the point where it can substantially facilitates robot and remote system design and implementation. While AM is not a panacea to fix bad design concepts, properly used AM can creates features and capabilities otherwise not possible in machined or cast products. AM design rules are still being developed and must be applied differently based on the process and purpose of the final component, but progress is being made in practical implementation. Polymer-based AM has been commercially available commercially for quite some time and is regularly used to facilitatefor prototyping and test fitting of parts later to be before they are fabricated fromin metal or to produced in low production quantity parts that do not require high structural strength. Metal printing processes are more diverse than polymer print processes. Both polymer and metal printing systems can be used to make parts or complete systems for robotics. Two implementation examples thato illustrate the possibilities and to identify issues that remain in metal printing are: a dual arm hydraulic manipulator and a distal link of an excavator arm. The dual arm hydraulic manipulator was printed in titanium using an e-beam fusing process. All hydraulics and electrical cabling passageways were printed into the manipulator; there are no external hoses or cables. The distal link of an excavator arm was printed using a wire-fed metal inert gas process. The excavator was then used for digging as part of an equipment exposition validating the structural integrity of the printed part.

Noakes, Mark↗
DOE OSTI2018

Additive Manufacturing Advances to Facilitate Novel Robot and Remote System Construction - 18493

Additive manufacturing (AM), in both polymer and metal, has advanced to the point where it can significantly facilitate robot and remote system design and implementation. Properly used AM creates features and capabilities otherwise not possible in machined or cast products. AM design rules are still being developed and must be applied differently based on the process and purpose of the final component, but progress is being made in practical implementation. Polymer-based AM has been commercially available for quite some time and is regularly used for prototyping and test fitting parts before they are fabricated from metal or produced in low production quantity parts that do not require high structural strength. Metal printing processes are more diverse than polymer print processes. Both polymer and metal printing systems can be used to make parts or complete systems for robotics. Two implementation examples that illustrate the possibilities and identify issues that remain in metal printing are: a dual arm hydraulic manipulator and a distal link of an excavator arm. The dual arm hydraulic manipulator was printed in titanium using an e-beam fusing process. All hydraulics and electrical cabling passageways were printed into the manipulator; there are no external hoses or cables. The distal link of an excavator arm was printed using a wire-fed metal inert gas process. The excavator was then used for digging as part of an equipment exposition validating the structural integrity of the printed part. (authors)

3D PRINTING↗
DOE OSTI2016

Use of Multiple Remote Systems for Calcine Retrieval Operations at Idaho - 16592

There are approximately 5000 m{sup 3} of radioactive calcine material stored in six Calcine Solids Storage Facilities (CSSFs) at the DOE Idaho site. Each CSSF contains from three to twelve stainless steel tanks surrounded by a concrete vault. In accordance with the Idaho Settlement Agreement (ISA), this waste has to be retrieved and immobilized by December 31 2035 although no final decision has yet been made on how the calcine wastes are going to be retrieved from the CSSF's. One of the primary issues with the retrieval is that, in accordance with the ISA, any existing risers into the tanks have to be used 'to the maximum extent possible' in the retrieval process. Since these risers are only 6-8'' in diameter, this limits the types of systems that can be used for the retrieval. In addition, each bin containing the calcine has a series of obstructions which need to be navigated around and so inflexible systems such as conventional hose-based vacuum type systems are not feasible. In addition, the retrieval system selected has to be able to manage multiple forms of calcine (powder, granular, agglomerated, chunks etc) and operate in a very highly radioactive environment. This paper describes the progress made to date in developing an approach based on the use of multiple remote system platforms to gain entry into the bin-sets and to safely and cost-effectively retrieve the calcine wastes. Much of the work has focused on the application of the OC Robotic snake-arm robot system although significant effort has also been allocated to understanding the deployment mechanism of the snake-arm and to the ancillary supporting systems such as those for contamination control, cutting and welding new risers into the bin-sets and vacuum hose management within the bin-set. Future work will include the construction of a scaled mock up to demonstrate the field implementation of the system. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2017

Ensuring NQA-1 Compliance with Nuclear Next Gen Technologies Performing a Safety Function Associated with Autonomy or Remote Systems - 17549a

First-of-a-kind and cutting edge Next Gen technologies deployed in a nuclear environment may initially appear to fall outside the ability to be qualified in accordance with ASME NQA-1 for a nuclear safety function. However, NQA-1 compliance is possible especially if baked into the early stages of the technology development process. This is particularly applicable as part of the increasingly prevalent application of autonomous processes, advanced manipulation, man-machine interfaces, exoskeletons and other advanced and unique ability options. (authors)

42 ENGINEERING↗
DOE OSTI2024

WM2024 Symposia Student Poster - ARG-US System Remote Area Monitoring at INL Experimental Proxy Design and Early Results

The patent-pending ARG-US system uses customizable high-tech sensors and monitoring systems in conjunction with a remote network connection to provide easy and quick access to the status of nuclear and radiological facilities and storage containers. In a partnership with the Argonne National Laboratory and the Idaho National Laboratory, the research team are finding new ways to customize and test the limitations the ARG-US system. This presentation is for the student poster session.

99 GENERAL AND MISCELLANEOUS↗
DOE OSTI2018

Testing and Deployment of Remote Systems to Remove Highly Radioactive Soil at Hanford's 324 Building - 18043

U.S. Department of Energy (DOE) contractor CH2M HILL Plateau Remediation Company (CHPRC) is in the process of procuring, testing and deploying remotely operated tools to safely remove highly contaminated soil from beneath the 324 Building on the Hanford Site in southeastern Washington State. The 324 Building operated for more than 40 years, completing a variety of high-dose engineering development and demonstration activities inside six hot cells that shielded the workers from the highly radioactive materials. Activities to decommission, decontaminate and demolish the facility began in 2008. In 2010, soil contamination was found in the soil under one of the hot cells, and building deactivation was paused to evaluate the soil contamination. Sampling efforts, using borehole technology, revealed significant under-building contamination with dose rates measuring has high as 130 Sv/hr (13,000 R/hr). The highly-contaminated soil has to be removed before traditional open air deactivation activities can continue. CHPRC completed proof of concept testing and built a full-scale test facility to demonstrate the effectiveness of three primary tools that will accomplish the floor and soil removal. The tools include a commercially available concrete saw, and a commercially available excavator arm that have been modified to operate remotely in the high-radiation environment within the hot-cell. In order to reduce the wear on the hot-cell overhead cranes, a remote operated rail and cart system has been designed to transport soil and debris out of the hot-cell to an airlock area where the waste will be separated, according to its level of radioactivity. A camera and light system has been designed to provide visual and audio coverage of the hot-cell area that will allow the operations to proceed from remote control stations. This paper will describe the primary remote operated equipment designed for the project and the challenges and processes for developing, testing and deploying the equipment necessary to excavate the soil from below the 324 Building. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2022

A Systems Engineering Analysis of National Ignition Facility Industrial Controls Systems and Safety Interlock Systems Remote Input/Output Networking Migration from ControlNet to EtherNet/IP

The ControlNet industrial communications protocol and modules used in the Industrial Control System (ICS) and Safety Interlock System (SIS) at the National Ignition Facility (NIF) are no longer necessary and the ICS and SIS would be better served by migrating the communications structure to use EtherNet/Industrial Protocol (IP) and EtherNet bridge modules instead. By the admission of the vendor of ControlNet hardware, Rockwell Automation, in literature by Bill Petro [1], “Moving forward, customers will be able to optimize their asset utilization better using EtherNet/IP protocol than with ControlNet.” The NIF is one of the key elements of the Inertial Confinement Fusion (ICF) program at Lawrence Livermore National Laboratory (LLNL), a federally funded research and development center (FFRDC). The NIF contains the systems and provides the operational capacity to perform ICF, high energy density (HED), and discovery science experiments utilizing 192 individual beamlines, a host of diagnostics, and all the industrial systems required to facilitate these beamlines and diagnostics. The industrial systems are governed by the ICS and SIS, with the ICS providing control and the SIS providing monitoring and permissives. Construction on the NIF began in 1997 and was certified complete in 2009 and, as a result, the ICS and SIS were developed during this time using the tools that were available then. This includes the communications structure and protocols for these systems, much of which was, and still is, ControlNet. ControlNet, particularly during the time that the ICS and SIS were being built, has several attractive features. ControlNet hardware is exclusive to Rockwell Automation, which was the automation hardware chosen for the ICS and SIS. One feature that could be considered an advantage or a disadvantage depending on the communication needs of the system is that ControlNet also utilizes no active network components, excluding repeaters which are not always necessary. According to the architect of the ICS system at the NIF, Gordon Lau, one of the most attractive features of the ControlNet protocol during development of the ICS and SIS was that it is deterministic, providing timing of data transfer that is executed exactly as it is defined by the developer.

42 ENGINEERING↗
DOE OSTI2020

Virtual and Augmented Realities to Support Development, Training, Deployment, and Operations of Remote Systems - 20516

Throughout the U.S. Department of Energy complex, there is a need to deploy new, unique equipment and systems for cleanup activities, waste processing, infrastructure repair, and decommissioning and demolition in radioactive and hazardous environments. The new equipment often consists of custom systems created by integrating and modifying commercial technologies. In addition, the systems are deployed in unique environments due to limited access, waste properties, and the presence of previously installed equipment or infrastructure that has been left in place. The deployment of custom systems that are 'turnkey' ready for first-time installation and application has its risks. Use of test platforms and mockups for cold (i.e., non-radioactive) testing is one method to mitigate that risk: however, full-scale test mockups for operations such as waste retrieval and tank inspection can be expensive and must be modified to incorporate the uniqueness of each application. An alternative to full-scale mockups is to use three-dimensional (3D) virtual environments and virtual reality (VR) technology to develop interactive virtual test beds. These can be used throughout the down-selection, development, system integration, operational planning, operator training, and mission execution phases of a task. Virtual test beds are readily reconfigured, can be used for multiple tasks, support multiple users in parallel, and can accommodate enhancements and changes not originally planned or conceived in the initial design. Virtual test beds also provide a platform for developing and testing augmented reality (AR) tools for improving operator efficiency. A VR experience has been generated for waste retrieval from a Hanford waste tank to present the potential applications of a virtual test bed. Features of the VR experience are presented, potential applications of VR and AR for remote applications are discussed, and development areas for improving future application are considered. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗
DOE OSTI2018

TeMoto 2.0: Source Agnostic Command-to-Task Architecture Enabling Increased Autonomy in Remote Systems - 18438

Tele-operated robots provide safe means for executing tasks in hazardous environments such as underground mines, space, disaster and legacy nuclear facility decommissioning sites, etc. The desire to use these systems in increasingly complex and dynamic environments presents a variety of technical and educational challenges including (i) insufficient field knowledge of system developers, (ii) restricted data bandwidth, and (iii) insufficient operator situational awareness. Lack of field knowledge is commonly addressed by actively educating robotics engineers in the perspective areas. The Nuclear Robotics Group (NRG) at the University of Texas at Austin trains students to have the necessary skill and knowledge in both the robotic and nuclear domains. To address the second two deficiencies, the NRG has developed TeMoto: a speech and hand gesture based supervisory teleoperation software. TeMoto addresses several chronic technical issues associated with most teleoperation systems including the operator's situational awareness, communication delays and interface intuitiveness. This paper reviews recent efforts to update and extend the TeMoto architecture (TeMoto 2.0) to support more complex semi-autonomous behaviors and eliminate the unnecessary and confining concept of a human interface as a separate component from the rest of the robot's sensors and actuators. This paper outlines the key architectural changes and demonstrations using a dual-arm mobile manipulator to complete semi-autonomous tasks. (authors)

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗