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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 19 records

Performance evaluation of a metamaterial-based new cool roof using improved Roof Thermal Transfer Value model

A new cool roof with potential to generate significant energy savings in buildings has been developed from a metamaterial film named as RadiCold. Considering that the RadiCold film has unique optical and thermal characteristics and the current Roof Thermal Transfer Value model neglecting the effect of roof thermal mass that may lead to overestimating the cooling load from roofs, this work developed an improved Roof Thermal Transfer Value model and validated the model for both RadiCold cool roof and traditional roofing structures. Data from the reduced-size model building experiments showed that the improved Roof Thermal Transfer Value model can accurately describe the heat gains or losses via the roofs. Under real-world weather conditions in the United States (Tucson AZ, Los Angeles, CA, and Orlando FL), the improved Roof Thermal Transfer Value model has been applied to three types of roof exterior finishing: shingle, Thermoplastic Polyolefin (a cool roof material) and RadiCold. In a typical meteorology year, the modeling results show that the shingle and Thermoplastic Polyolefin roof transfer 78.9–294.1 kWh/(m 2 ·yr) and 8.5–128.2 kWh/(m 2 ·yr) of heat into the building space, respectively, but the RadiCold cool roof dissipates 137.6–268.7 kWh/(m 2 ·yr) of heat from the building space to outdoor environment (e.g., sky). The cooling load reduction from utilizing RadiCold cool roof results in cooling electricity savings of 113.0–143.9 kWh/(m 2 ·yr) compared to the shingle roof and 88.0–92.4 kWh/(m2·yr) compared to the Thermoplastic Polyolefin roof for the three analyzed locations with an assumed air conditioning system’s coefficient of performance of 3.0.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

The Effects of Roof Membrane Color on Moisture Accumulation in Low-slope Commercial Roof Systems

The use of highly reflective roof membrane systems is being promoted and in some cases required in energy codes and green building codes and standards. Highly reflective membranes, which typically are light in color, have demonstrated reduced overall energy consumption in cooling dominated climate. These membranes also are theorized to reduce the heat island effect. Concern has been expressed about using highly reflective roof membrane systems in cool to cold climate zones because they potentially increase moisture accumulation in roof systems. Roof membranes are vapor retarders. The theory is that highly reflective membranes reflect the heat that could enter the roof assembly, potentially providing a condensing surface on the cold side of the roof assembly during winter months. The other concern is that roof systems using highly reflective membranes will not get hot enough during the summer months to dry out moisture that may have condensed or otherwise entered the roof assembly. This study focuses on mechanically attached, highly reflective, single-ply roof systems installed on low-slope (less than 2:12) structures in cool to cold climate zones. Three sources of data are considered when determining the moisture accumulation potential of these systems. 1.Test roof cuts taken during the winter months 2.Modeling data from a building envelope model specifically designed to evaluate moisture accumulation 3.Data from previous studies to determine the effects of roof membrane color on the drying rate of low-slope roof assemblies

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Sustainable Retrofit of Residential Roofs Using Metal Roofing Panels, Thin-Film Photovoltaic Laminates, and PCM Heat Sink Technology

During September-October 2009, research teams representing Metal Construction Association (the largest North American trade association representing metal building manufacturers, builders, and material suppliers), CertainTeed (one of the largest U.S. manufacturers of thermal insulation and building envelope materials), Unisolar (largest U.S. producer of amorphous silicone photo-voltaic (PV) laminates), Phase Change Energy (manufacturer of bio-based PCM), and Oak Ridge National Laboratory (ORNL) installed three experimental attics utilizing different roof retrofit strategies in the ORNL campus. The main goal of this project was experimental evaluation of a newly-developed sustainable re-roofing technology utilizing amorphous silicone PV laminates integrated with metal roof and PCM heat sink. The experimental attic with PV laminate was expected to work during the winter time as a passive solar collector with PCM storing solar heat, absorbed during the day, and increasing overall attic air temperature during the night.

14 SOLAR ENERGY↗

The Trade-off between Solar Reflectance and Above-Sheathing Ventilation for Metal Roofs on Residential and Commercial Buildings

An alternative to white and cool-color roofs that meets prescriptive requirements for steep-slope (residential and non-residential) and low-slope (non-residential) roofing has been documented. Roofs fitted with an inclined air space above the sheathing (herein termed above-sheathing ventilation, or ASV), performed as well as if not better than high-reflectance, high-emittance roofs fastened directly to the deck. Field measurements demonstrated the benefit of roofs designed with ASV. A computer tool was benchmarked against the field data. Testing and benchmarks were conducted at roofs inclined at 18.34 ; the roof span from soffit to ridge was 18.7 ft (5.7 m). The tool was then exercised to compute the solar reflectance needed by a roof equipped with ASV to exhibit the same annual cooling load as that for a direct-to-deck cool-color roof. A painted metal roof with an air space height of 0.75 in. (0.019 m) and spanning 18.7 ft (5.7 m) up the roof incline of 18.34 needed only a 0.10 solar reflectance to exhibit the same annual cooling load as a direct-to-deck cool-color metal roof (solar reflectance of 0.25). This held for all eight ASHRAE climate zones complying with ASHRAE 90.1 (2007a). A dark heat-absorbing roof fitted with 1.5 in. (0.038 m) air space spanning 18.7 ft (5.7 m) and inclined at 18.34 was shown to have a seasonal cooling load equivalent to that of a conventional direct-to-deck cool-color metal roof. Computations for retrofit application based on ASHRAE 90.1 (1980) showed that ASV air spaces of either 0.75 or 1.5 in. (0.019 and 0.038 m) would permit black roofs to have annual cooling loads equivalent to the direct-to-deck cool roof. Results are encouraging, and a parametric study of roof slope and ASV aspect ratio is needed for developing guidelines applicable to all steep- and low-slope roof applications.

above sheathing ventilation↗

Condensation Risk of Mechanically Attached Roof Systems in Cold Climate Zones

A white roof, cool roof, is constructed to decrease thermal loads from solar radiation, therefore saving energy by decreasing the cooling demands. Unfortunately, cool roofs with mechanically attached membrane, have shown to have a higher risk of intermediate condensation in the materials below the membrane in certain climates (Ennis & Kehrer, 2011) and in comparisons with similar construction with a darker exterior surface (Bludau, Zirkelbach, & Kuenzel, 2009). As a consequence, questions have been raised regarding the sustainability and reliability of using cool roof membranes in Northern U.S. climate zones. A white roof surface reflects more of the incident solar radiation in comparisons with a dark surface, which makes a distinguished difference on the surface temperature of the roof. However, flat roofs with either a light or dark surface and if facing a clear sky, are constantly losing energy to the sky due to the exchange of infrared radiation. This phenomenon exists both during the night and the day. During the day, if the sun shines on the roof surface, the exchange of infrared radiation typically becomes insignificant. During nights and in cold climates, the temperature difference between the roof surface and the sky can deviate up to 20 C (Hagentoft, 2001) which could result in a very cold surface temperature compared to the ambient temperature. Further, a colder surface temperature of the roof increases the energy loss and the risk of condensation in the building materials below the membrane. In conclusion, both light and dark coated roof membranes are cooled by the infrared radiation exchange during the night, though a darker membrane is more heated by the solar radiation during the day, thus decreasing the risk of condensation. The phenomenon of night time cooling from the sky and the lack of solar gains during the day is not likely the exclusive problem concerning the risk of condensation in cool roofs with mechanically attached membranes. Roof systems with thermoplastic membranes are prone to be more effected by interior air intrusion into the roof construction; both due to the wind induced pressure differences and due to the flexibility and elasticity of the membrane (Molleti, Baskaran, Kalinger, & Beaulieu, 2011). Depending on the air permeability of the material underneath the membrane, wind forces increase the risk of fluttering (also referred as billowing) of the thermoplastic membrane. Expectably, the wind induced pressure differences creates a convective air flow into the construction i.e. Page 2 air intrusion. If the conditions are right, moisture from the exchanging air may condensate on surfaces with a temperature below dew-point. The definite path of convective airflows through the building envelope is usually very difficult to determine and therefore simplified models (K nzel, Zirkelbach, & Scfafaczek, 2011) help to estimate an additional moisture loads as a result of the air intrusion. The wind uplifting pressure in combination with wind gusts are important factors for a fluttering roof. Unfortunately, the effect from a fluctuating wind is difficult to estimate as this is a highly dynamic phenomenon and existing standards (ASTM, 2011a) only take into account a steady state approach i.e. there is no guidance or regulations on how to estimate the air intrusion rate. Obviously, a more detailed knowledge on the hygrothermal performance of mechanically attached cool roof system is requested; in consideration to varying surface colors, roof air tightness, climate zones and indoor moisture supply.

Pallin, Simon B↗

Field Testing Unvented Roofs with Asphalt Shingles in Cold and Hot-Humid Climates

Insulating roofs with dense-pack cellulose (instead of spray foam) has moisture risks, but is a lower cost approach. If moisture risks could be addressed, buildings could benefit from retrofit options, and the ability to bring HVAC systems within the conditioned space. Test houses with unvented roof assemblies were built to measure long-term moisture performance, in the Chicago area (5A) and the Houston area (2A). The Chicago-area test bed had seven experimental rafter bays, including a control vented compact roof, and six unvented roof variants with cellulose or fiberglass insulation. The interior was run at 50% RH. All roofs except the vented cathedral assembly experienced wood moisture contents and RH levels high enough to constitute failure. Disassembly at the end of the experiment showed that the unvented fiberglass roofs had wet sheathing and mold growth. In contrast, the cellulose roofs only had slight issues, such as rusted fasteners and sheathing grain raise. The Houston-area roof was an unvented attic insulated with spray-applied fiberglass. Most ridges and hips were built with a diffusion vent detail, capped with vapor permeable roof membrane. Some ridge sections were built as a conventional unvented roof, as a control. In the control unvented roofs, roof peak RHs reached high levels in the first winter; as exterior conditions warmed, RHs quickly fell. In contrast, the diffusion vent roofs had drier conditions at the roof peak in wintertime, but during the summer, RHs and MCs were higher than the unvented roof (albeit in the safe range).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

PERFORMANCE EVALUATION OF A SUSTAINABLE AND ENERGY EFFICIENT RE-ROOFING TECHNOLOGY USING FIELD-TEST DATA

Three test attics were constructed to evaluate a new sustainable method of re-roofing utilizing photo-voltaic (PV) laminates, metal roofing panels, and PCM heat sink in the Envelope Systems Research Apparatus (ESRA) facility in the ORNL campus. Figure 1 is a picture of the three attic roofs located adjacent to each other. The leftmost roof is the conventional shingle roof, followed by the metal panel roof incorporating the cool-roof coating, and third from left is the roof with the PCM. On the PCM roof, the PV panels are seen as well; they're labelled from left-to-right as panels 5, 6 and 7. The metal panel roof consists of three metal panels with the cool-roof coating; in further discussion this is referred to as the infrared reflective (IRR) metal roof. The IRR metal panels reflect the incoming solar radiation and then quickly re-emit the remaining absorbed portion, thereby reducing the solar heat gain of the attic. Surface reflectance of the panels were measured using a Solar Spectrum Reflectometer. In the 0.35-2.0 {mu}m wavelength interval, which accounts for more than 94% of the solar energy, the IRR panels have an average reflectance of 0.303. In the infrared portion of the spectrum, the IRR panel reflectance is 0.633. The PCM roof consists of a layer of macro-encapsulated bio-based PCM at the bottom, followed by a 2-cm thick layer of dense fiberglass insulation with a reflective surface on top, and metal panels with pre-installed PV laminates on top. The PCM has a melting point of 29 C (84.2 F) and total enthalpy between 180 and 190 J/g. The PCM was macro-packaged in between two layers of heavy-duty plastic foil forming arrays of PCM cells. Two air cavities, between PCM cells and above the fiberglass insulation, helped the over-the-deck natural air ventilation. It is anticipated that during summer, this extra ventilation will help in reducing the attic-generated cooling loads. The extra ventilation, in conjunction with the PCM heat sink, are used to minimize thermal stresses due to the PV laminates on sunny days. In PV laminates sunlight is converted into electricity and heat simultaneous. In case of building integrated applications, a relatively high solar absorption of amorphous silicon laminates can be utilized during the winter for solar heating purposes with PCM providing necessary heat storage capacity. However, PV laminates may also generate increased building cooling loads during the summer months. Therefore, in this project, the PCM heat sink was to minimize summer heat gains as well. The PCM-fibreglass-PV assembly and the IRR metal panels are capable of being installed directly on top of existing shingle roofs during re-roofing, precluding the need for recycling or disposal of waste materials. The PV laminates installed on the PCM attic are PVL-144 models from Uni-Solar. Each laminate contains 22 triple junction amorphous silicon solar cells connected in series. The silicon cells are of dimensions 356 mm x 239 mm (14-in. x 9.4-in.). The PVL-144 laminate is encapsulated in durable ETFE (poly-ethylene-co-tetrafluoroethylene) high light-transmissive polymer. Table 1 lists the power, voltage and current ratings of the PVL-144 panel.

14 SOLAR ENERGY↗

Building America Case Study: Field Testing an Unvented Roof with Asphalt Shingles in a Cold Climate, Boilingbrook, Illinois

Insulating roofs with dense-pack cellulose (instead of spray foam) has moisture risks, but is a lower cost approach. If moisture risks could be addressed, buildings could benefit from retrofit options, and the ability to bring HVAC systems within the conditioned space. Test houses with unvented roof assemblies were built to measure long-term moisture performance, in the Chicago area (5A) and the Houston area (2A). The Chicago-area test bed had seven experimental rafter bays, including a 'control' vented compact roof, and six unvented roof variants with cellulose or fiberglass insulation. The interior was run at 50% RH. All roofs except the vented cathedral assembly experienced wood moisture contents and RH levels high enough to constitute failure. Disassembly at the end of the experiment showed that the unvented fiberglass roofs had wet sheathing and mold growth. In contrast, the cellulose roofs only had slight issues, such as rusted fasteners and sheathing grain raise. The Houston-area roof was an unvented attic insulated with spray-applied fiberglass. Most ridges and hips were built with a 'diffusion vent' detail, capped with vapor permeable roof membrane. Some ridge sections were built as a conventional unvented roof, as a control. In the control unvented roofs, roof peak RHs reached high levels in the first winter; as exterior conditions warmed, RHs quickly fell. In contrast, the diffusion vent roofs had drier conditions at the roof peak in wintertime, but during the summer, RHs and MCs were higher than the unvented roof (albeit in the safe range).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Using Cool Roofs to Reduce Energy Use, Greenhouse Gas Emissions, and Urban Heat-island Effects: Findings from an India Experiment

Cool roofs, cool pavements, and urban vegetation reduce energy use in buildings, lower local air pollutant concentrations, and decrease greenhouse gas emissions from urban areas. This report summarizes the results of a detailed monitoring project in India and related simulations of meteorology and air quality in three developing countries. The field results quantified direct energy savings from installation of cool roofs on individual commercial buildings. The measured annual energy savings potential from roof-whitening of previously black roofs ranged from 20-22 kWh/m2 of roof area, corresponding to an air-conditioning energy use reduction of 14-26% in commercial buildings. The study estimated that typical annual savings of 13-14 kWh/m2 of roof area could be achieved by applying white coating to uncoated concrete roofs on commercial buildings in the Metropolitan Hyderabad region, corresponding to cooling energy savings of 10-19%. With the assumption of an annual increase of 100,000 square meters of new roof construction for the next 10 years in the Metropolitan Hyderabad region, the annual cooling energy savings due to whitening concrete roof would be 13-14 GWh of electricity in year ten alone, with cumulative 10-year cooling energy savings of 73-79 GWh for the region. The estimated savings for the entire country would be at least 10 times the savings in Hyderabad, i.e., more than 730-790 GWh. We estimated that annual direct CO2 reduction associated with reduced energy use would be 11-12 kg CO2/m2 of flat concrete roof area whitened, and the cumulative 10-year CO2 reduction would be approximately 0.60-0.65 million tons in India. With the price of electricity estimated at seven Rupees per kWh, the annual electricity savings on air-conditioning would be approximately 93-101 Rupees per m2 of roof. This would translate into annual national savings of approximately one billion Rupees in year ten, and cumulative 10-year savings of over five billion Rupees for cooling energy in India. Meteorological simulations in this study indicated that a reduction of 2C in air temperature in the Hyderabad area would be likely if a combination of increased surface albedo and vegetative cover are used as urban heat-island control strategies. In addition, air-temperature reductions on the order of 2.5-3.5C could be achieved if moderate and aggressive heat-island mitigation measures are adopted, respectively. A large-scale deployment of mitigation measures can bring additional indirect benefit to the urban area. For example, cooling outside air can improve the efficiency of cooling systems, reduce smog and greenhouse gas (GHG) emissions, and indirectly reduce pollution from power plants - all improving environmental health quality. This study has demonstrated the effectiveness of cool-roof technology as one of the urban heat-island control strategies for the Indian industrial and scientific communities and has provided an estimate of the national energy savings potential of cool roofs in India. These outcomes can be used for developing cool-roof building standards and related policies in India. Additional field studies, built upon the successes and lessons learned from this project, may be helpful to further confirm the scale of potential energy savings from the application of cooler roofs in various regions of India. In the future, a more rigorous meteorological simulation using urbanized (meso-urban) meteorological models should be conducted, which may produce a more accurate estimate of the air-temperature reductions for the entire urban area.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Field Testing of an Unvented Roof with Fibrous Insulation, Tiles, and Vapor Diffusion Venting

BSC TO5 Task 2.5 Field Testing of an Un-vented Roof with Fibrous Insulation and Tiles - Winter Park, FL 32789 Field test data available for wood moisture contents, temperature, and relative humidity. Un-vented roofs (aka cathedral-ized attics) are an established presence in Florida residential building markets. These roofs are built with a layer of spray polyurethane foam (SPF) on the underside of the roof deck. Such a roof configuration positions the heating, ventilating, and air-conditioning equipment and ductwork within the conditioned space and improves airtight-ness in practice (by shifting the air barrier from the ceiling to the roofline). However, SPF is more expensive than fibrous insulation. Some builders have also become wary of using SPF because of liability concerns about indoor air quality and off-gassing. Unfortunately, un-vented roofs that use only air-permeable fibrous insulation (cellulose or fiberglass) have been demonstrated to be at risk of moisture issues in climate zone 2A because condensation and moisture accumulation occur at the ridge. This report describes research about a test implementation of an un-vented tile roof assembly in a hot-humid climate (Orlando, Florida; climate zone 2A); the roof was insulated with air-permeable insulation (netted and blown fiberglass). Given the localized moisture accumulation and failures seen in previous work, the U.S. Department of Energy's Building America research team Building Science Corporation theorized that installation of diffusion vents might allow for the wintertime release of moisture to safe levels. Diffusion vents are open slots at the roof's highest points (the ridge and hips) that are covered with a water-resistant but vapor-open (500+ perm) air barrier membrane. The test home is a two-story slab-on-grade structure (3,600 ft2 ); the roof was insulated with a prototype insulation system (called boxed netting), which allows full depth insulation (i.e., it is not limited by the depth of the truss top chord). As a control comparison, one part of the roof was constructed as a typical un-vented roof (with a self-adhered membrane at the ridge). Ideally, failure would occur in the control roof and the experimental (diffusion vent) roofs would show sufficient drying to avoid failure. No intentional space conditioning was provided in the un-vented attic so worst-case humidity buildup conditions could be observed.

air leakage↗

Field Testing of an Unvented Roof with Fibrous Insulation, Tiles and Vapor Diffusion Venting

This research is a test implementation of an unvented tile roof assembly in a hot-humid climate (Orlando, FL; Zone 2A), insulated with air permeable insulation (netted and blown fiberglass). Given the localized moisture accumulation and failures seen in previous unvented roof field work, it was theorized that a 'diffusion vent' (water vapor open, but air barrier 'closed') at the highest points in the roof assembly might allow for the wintertime release of moisture, to safe levels. The 'diffusion vent' is an open slot at the ridge and hips, covered with a water-resistant but vapor open (500+ perm) air barrier membrane. As a control comparison, one portion of the roof was constructed as a typical unvented roof (self-adhered membrane at ridge). The data collected to date indicate that the diffusion vent roof shows greater moisture safety than the conventional, unvented roof design. The unvented roof had extended winter periods of 95-100% RH, and wafer (wood surrogate RH sensor) measurements indicating possible condensation; high moisture levels were concentrated at the roof ridge. In contrast, the diffusion vent roofs had drier conditions, with most peak MCs (sheathing) below 20%. In the spring, as outdoor temperatures warmed, all roofs dried well into the safe range (10% MC or less). Some roof-wall interfaces showed moderately high MCs; this might be due to moisture accumulation at the highest point in the lower attic, and/or shading of the roof by the adjacent second story. Monitoring will be continued at least through spring 2016 (another winter and spring).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

Building America Case Study: Field Testing an Unvented Roof with Fibrous Insulation and Tiles, Orlando, Florida

This research is a test implementation of an unvented tile roof assembly in a hot-humid climate (Orlando, FL; Zone 2A), insulated with air permeable insulation (netted and blown fiberglass). Given the localized moisture accumulation and failures seen in previous unvented roof field work, it was theorized that a 'diffusion vent' (water vapor open, but air barrier 'closed') at the highest points in the roof assembly might allow for the wintertime release of moisture, to safe levels. The 'diffusion vent' is an open slot at the ridge and hips, covered with a water-resistant but vapor open (500+ perm) air barrier membrane. As a control comparison, one portion of the roof was constructed as a typical unvented roof (self-adhered membrane at ridge). The data collected to date indicate that the diffusion vent roof shows greater moisture safety than the conventional, unvented roof design. The unvented roof had extended winter periods of 95-100% RH, and wafer (wood surrogate RH sensor) measurements indicating possible condensation; high moisture levels were concentrated at the roof ridge. In contrast, the diffusion vent roofs had drier conditions, with most peak MCs (sheathing) below 20%. In the spring, as outdoor temperatures warmed, all roofs dried well into the safe range (10% MC or less). Some roof-wall interfaces showed moderately high MCs; this might be due to moisture accumulation at the highest point in the lower attic, and/or shading of the roof by the adjacent second story. Monitoring will be continued at least through spring 2016 (another winter and spring).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗