Description of a New Tundish Model for Treating RTD Data and Discussion of the Communication “New Insight into Combined Model and Revised Model for RTD Curves in a Multi-strand Tundish” by Lei
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Accurate prediction of transport phenomena is critical for VPU reactor design, optimization, and scale-up. The current study focused on the validation and application of a multiphase CFD model within an open-source code MFiX for hydrodynamics, temperature field, and residence time distribution (RTD) simulation in a non-reacting circulating fluidized bed riser for biomass pyrolysis vapor phase upgrading (VPU). First, an Eulerian-Eulerian approach three-dimensional CFD model was employed to simulate the pilot-scale VPU riser on the supercomputer Joule. Excellent quantitative agreement between experimental and simulated results was achieved for pressure drops and temperature field in a range of operating conditions. Then the validated multiphase CFD model was applied to predict gas and solid residence time distributions (RTDs) since prediction and analysis of RTD is an important tool to study the complex multiphase flow behavior and mixing inside chemical reactors. The predictions show that solid mean residence time is 3.5 times the gas residence time; the solid RTD is more sensitive to the process gas flow rate than the solids circulation rate.
Temperature measurement is a key factor in the safe and reliable operation of nuclear reactors. Thermocouples and resistance temperature detectors (RTDs) are among the most common and reliable tools deployed for temperature measurement, and some are capable of operating in extreme environments such as very high temperature and neutron radiation fields anticipated in nuclear thermal propulsion (NTP) or fission surface power. These devices are known to exhibit drifting behavior in their temperature readings throughout their operational lifetimes. Here, to help select appropriate instrumentation, it is important to identify the factors that influence drift as well as typical behavior in these environments. This work is focused on identifying contributing factors in the performance of thermocouples and RTDs. An extensive literature review is included that discusses several experimental results in different environments. Although individual instrument performance may vary with construction methods, materials selection, and vendors, this review aims to assist in the selection process and identify typical expected behaviors of several devices.
Abstract not provided.
Presented by NETL at 2019 NETL Multiphase Flow Science Workshop, 08/19
Mass residence time distribution (RTD) is considered to be an important factor controlling the product selectivity in the pyrolysis of biomass and plastic wastes along with the pyrolysis chemistry. However, due to the complex pyrolysis chemistry of biomass and plastic waste, the coupling between the reaction chemistry, RTD, and product selectivity is challenging to understand. Here, we introduce a reaction molecular dynamics-based method to examine pyrolysis chemistry and species timescales to assess the impact of RTD on product selectivity and yield. To validate this method, reactive molecular dynamics simulations were conducted for polypropylene pyrolysis and its non-equilibrium product selectivity using 6 different RTDs. We find that the RTD and the reaction chemistry control the peak non-equilibrium product concentrations. The peak monomer (C 3 H 6 ) concentration during pyrolysis can be increased by up to 25 % by using a narrow RTD in the case of polypropylene pyrolysis. We also find that product selectivity is strongly affected by the average residence time and RTD. This coupling between the reaction chemistry, RTD, and product selectivity highlights the need to understand detailed reaction chemistry to control RTD and optimize non-equilibrium product selectivity during polymer and biomass pyrolysis. The present method provides a new way to design RTD for reactors to reach maximized product selectivity of plastic waste and biomass.
Abstract Aerosol jet printing (AJP) is an emerging direct write tool enabling rapid prototyping and fabrication of electronics components. AJP provides faster and less expensive production of devices with feature sizes of >10 microns compared to traditional MEMS processes. Herein, the fabrication of a resistance temperature detector‐micro hotplate (RTD‐µHP) is reported using AJP printed silver. AJP eliminates sophisticated MEMS processes such as masking, alignment, and etching. The compatibility of the AJP process with a broad range of materials is demonstrated by printing highly resolved lines on rigid and flexible substrates. Optimal thermal sintering conditions of AJP printed silver (Ag) lines are found by in situ resistance measurements. To stabilize the temperature coefficient of resistance (TCR) of the RTD‐µHP at high operating current levels, electrical sintering is performed on the RTD‐µHPs. Electrical sintering improves the conductivity of fully thermally sintered Ag RTD‐µHPs by 32% and provides a burn‐in mechanism for stabilizing the TCR. The TCR of the RTD‐µHPs after electrical sintering is 3.80 × 10 −3 at 22 °C, close to the value for bulk Ag. The performance of the RTD‐µHPs is tested using a reference thermocouple. The RTD‐µHPs show reliable and repeatable heating and temperature sensing up to 70 °C in air.
Accurate knowledge of the total mass of molten salts both for pyroprocessing spent nuclear fuels and for molten salt reactors is necessary for safeguards purposes. However, it is challenging to know or measure the total mass of molten salt due to the complicated shapes as well as the compositional—and thus density—changes that occur over time during operation. Here, we investigated radioactive tracer dilution (RTD) as a potential safeguards technique for application to the total mass measurement of LiCl–KCl–UCl 3 salt used for uranium electrorefining, with a focus on the feasibility, uncertainty, and fission product effect of RTD for salt mass measurement. To this end, experimental-scale RTD tests (600–700 g of total mass) were initially carried out by adding 22 Na tracer salt into LiCl–KCl salt containing 0, 5, and 28wt% radioactive salts from an electrorefiner (ER) for refining uranium. Upon the completion of the experimental-scale RTD tests, we performed a scale-up RTD test by directly adding 22 Na tracer salts to the ER, which uses about 12 kg of LiCl–KCl–UCl 3 salt during normal operation. This paper reports the main features of RTD for total mass measurement of molten salt and summarizes the results of the experimental-scale and scale-up RTD tests.
Horizontal screw reactors are utilized in biorefineries for acid-catalyzed hydrolysis of xylan, which is a multi-step chemical reaction requiring accurate residence-time control. However, it is difficult to obtain online analytical measurement of reactant species. In this work, a residence-time distribution (RTD) is exhibited whose characteristics influence species yields. Sensitivity of product yield to RTD was investigated to understand the relative importance of operating control vs. inherent reactor dispersion. We find that reactor operation using a commonly used theoretical residence-time relationship can result in substantial yield losses. Instead, a model that accounts for the actual reactor RTD provides much improved results. The dispersion caused by reactor conditions only slightly hinders achieving theoretical optimal xylose yield (less than 3% yield loss for coefficient of variation less than 0.35), provided a validated RTD model is used to target the desired mean residence-time. In contrast, neglecting to account for the RTD by using the simplistic theoretical calculation results in xylose yields that are as much as 16% lower than the theoretical maximum.
To demonstrate the feasibility of the 22 Na-based radioactive tracer dilution (RTD) for determining the total salt mass in a 60-kg oxide reduction (OR) system at Idaho National Laboratory (INL) for pyroprocessing spent oxide nuclear fuels, a LiCl- 22 NaCl tracer salt was prepared and spiked to the OR vessel, and salt samples were analyzed by gamma spectroscopy. Due to the high radioactivity (around 10 mCi/g) of the OR salt, mainly from 137 Cs, traditional gamma spectroscopy methods, which typically involve diluted salt samples, was not effective for analyzing the RTD samples. Since the 22 Na tracer radioactivity was very low, undiluted samples were necessary to detect the small amount of 22 Na tracer. Here, despite the high gamma radioactivity of the OR salt, increasing the detector-sample distance from 20 cm to 40 cm during gamma spectroscopy allowed the detection of radioactivity as low as 0.12 µCi/g 22 Na. The preparation of the 22 NaCl-LiCl tracer salt suitable for spiking into the OR salt was successful, and the mass determined by RTD was consistent with that estimated by salt level measurement. Therefore, the 22 Na-based RTD technique for total mass determination of the 60-kg molten salt system for OR is feasible, though more development work, particularly in the improving the uncertainty, is needed .
Solvent absorption in a structured packed column has been demonstrated as a viable option for post-combustion carbon capture. Amine emissions in the form of aerosol particles pose a major challenge that severely impacts the separation efficiency of the packed column. The aerosol particles quickly achieve the motion of the gas flow. In this context, residence time distribution (RTD) of the gaseous phase will provide insights for managing aerosol particles, thereby controlling amine loss in the packed column. Computational fluid dynamics (CFD) modeling of such columns is a multiscale problem because of a wide range of disparity in length scales. Accordingly, three-dimensional CFD simulations in the representative elementary unit of a structured packing are conducted using OpenFOAM. The RTD is analyzed in terms of residence time distribution function, mean residence time, and variance. Effects of the diffusivity and flow rates on RTD are extensively studied, and the dispersion coefficient is calculated using a one-dimensional axial dispersion model. Furthermore, RTDs computed in a smaller domain are extrapolated to a larger domain using a convolution integral. The computed and corresponding CFD models derived from the convolution integral match well at different flow rates and domain sizes. A comparison of RTD among different packing designs also is presented at a fixed number of repeating units and different flow rates.
To determine the total salt mass of the molten salt systems for pyroprocessing spent nuclear fuels, a 22 Na based radioactive tracer dilution was studied in Idaho National Laboratory in recent years. This 22 Na based RTD technique was deemed feasible, but due to the gamma energy peak of 22 Na coinciding with one of the energy peaks of 154 Eu radioisotope in the molten salt, the uncertainty of the 22 Na radioactivity in the 22 Na-spiked salt samples was quite high. To improve the uncertainty of the 22 Na based RTD technique, we proposed to chemically remove the 154 Eu of the salt samples by DGA resin for gamma spectroscopy. The effectiveness of removing 154 Eu on uncertainty improvement was evaluated. Furthermore, it was found that (1) the 154 Eu fission product effect on the uncertainty and detection limit can be effectively eliminated by chemically removing the 154 Eu during the salt sample preparation and (2) the uncertainty of 22 Na radioactivity in the salt samples for electrorefining was significantly improved from 13% to 2%, showing the potential of practical engineering application of 22 Na based RTD as a safeguards technique for molten salt systems for pyroprocessing spent nuclear fuels.
For a long time, salt tracers have been used to measure the residence time distribution (RTD) of fluidized catalytic cracking (FCC) particles. However, due to limitations in experimental measurements and simulation methods, the ability of salt tracers to faithfully represent RTDs has never been directly investigated. Our current simulation results using coarse-grained computational fluid dynamic coupled with discrete element method (CFD-DEM) with filtered drag models show that the residence time of salt tracers with the same terminal velocity as FCC particles is slightly larger than that of FCC particles. This research also demonstrates the ability of filtered drag models to predict the correct RTD curve for FCC particles while the homogeneous drag model may only be used in the dilute riser flow of Geldart type B particles. The RTD of large-scale reactors can then be efficiently investigated with our proposed numerical method as well as by using the old-fashioned salt tracer technology.
Identifying fluid flow maldistribution in planar geometries is a well–established problem in subsurface science/engineering. Of particular importance to the thermal performance of enhanced (or “engineered”) geothermal systems is identifying the existence of nonuniform (i.e., heterogeneous) permeability and subsequently predicting advective heat transfer. Here, machine learning via a genetic algorithm (GA) identifies the spatial distribution of an unknown permeability field in a two–dimensional Hele–Shaw geometry (i.e., parallel plates). The inverse problem is solved by minimizing the L2 norm between simulated residence time distribution (RTD) and measurements of an inert tracer breakthrough curve (BTC) (C–Dot nanoparticle). Principal component analysis (PCA) of spatially correlated permeability fields enabled reduction of the parameter space by more than a factor of 10 and restricted the inverse search to reservoir–scale permeability variations. Thermal experiments and tracer tests conducted at the mesoscale Altona Field Laboratory (AFL) demonstrate that the method accurately predicts the effects of extreme flow channeling on heat transfer in a single bedding–plane rock fracture. However, this is only true when the permeability distributions provide adequate matches to both tracer RTD and frictional pressure loss. Without good agreement to frictional pressure loss, it is still possible to match a simulated RTD to measurements, but subsequent predictions of heat transfer are grossly inaccurate. Here, the results of this study suggest that it is possible to anticipate the thermal effects of flow maldistribution, but only if both simulated RTDs and frictional pressure loss between fluid inlets and outlets are in good agreement with measurements.
Abstract Poleroviruses, enamoviruses, and luteoviruses are icosahedral, positive sense RNA viruses that cause economically important diseases in food and fiber crops. They are transmitted by phloem-feeding aphids in a circulative manner that involves the movement across and within insect tissues. The N-terminal portion of the viral readthrough domain ( N RTD) has been implicated as a key determinant of aphid transmission in each of these genera. Here, we report crystal structures of the N RTDs from the poleroviruses turnip yellow virus (TuYV) and potato leafroll virus (PLRV) at 1.53-Å and 2.22-Å resolution, respectively. These adopt a two-domain arrangement with a unique interdigitated topology and form highly conserved dimers that are stabilized by a C-terminal peptide that is critical for proper folding. We demonstrate that the PLRV N RTD can act as an inhibitor of virus transmission and identify N RTD mutant variants that are lethal to aphids. Sequence conservation argues that enamovirus and luteovirus N RTDs will follow the same structural blueprint, which affords a biological approach to block the spread of these agricultural pathogens in a generalizable manner.
Ecological theory is built on trade-offs, where trait differences among species evolved as adaptations to different environments. Trade-offs are often assumed to be bidirectional, where opposite ends of a gradient in trait values confer advantages in different environments. However, unidirectional benefits could be widespread if extreme trait values confer advantages at one end of an environmental gradient, whereas a wide range of trait values are equally beneficial at the other end. Here, we show that root traits explain species occurrences along broad gradients of temperature and water availability, but model predictions only resembled trade-offs in two out of 24 models. Forest species with low specific root length and high root tissue density (RTD) were more likely to occur in warm climates but species with high specific root length and low RTD were more likely to occur in cold climates. Unidirectional benefits were more prevalent than trade-offs: for example, species with large-diameter roots and high RTD were more commonly associated with dry climates, but species with the opposite trait values were not associated with wet climates. Directional selection for traits consistently occurred in cold or dry climates, whereas a diversity of root trait values were equally viable in warm or wet climates. Explicit integration of unidirectional benefits into ecological theory is needed to advance our understanding of the consequences of trait variation on species responses to environmental change.