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At least 19 records

Experimental Verification of the Rudder-Free Stability Theory for an Airplane Model Equipped with Rudders Having Negative Floating Tendency and Negligible Friction

An investigation has been made in the Langley free-flight tunnel to obtain an experimental verification of the theoretical rudder-free stability characteristics of an airplane model equipped with conventional rudders having negative floating tendencies and negligible friction. The model used in the tests was equipped with a conventional single vertical tail having rudder area 40 percent of the vertical tail area. The model was tested both in free flight and mounted on a strut that allowed freedom only in yaw. Tests were made with three different amounts of rudder aerodynamic balance and with various values of mass, moment of inertia, and center-of-gravity location of the rudder. Most of the stability derivatives required for the theoretical calculations were determined from forced and free-oscillation tests of the particular model tested. The theoretical analysis showed that the rudder-free motions of an airplane consist largely of two oscillatory modes - a long-period oscillation somewhat similar to the normal rudder-fixed oscillation and a short-period oscillation introduced only when the rudder is set free. It was found possible in the tests to create lateral instability of the rudder-free short-period mode by large values of rudder mass parameters even though the rudder-fixed condition was highly stable. The results of the tests and calculation indicated that for most present-day airplanes having rudders of negative floating tendency, the rudder-free stability characteristics may be examined by simply considering the dynamic lateral stability using the value of the directional-stability parameter Cn(sub p) for the rudder-free condition in the conventional controls-fixed lateral-stability equations. For very large airplanes having relatively high values of the rudder mass parameters with respect to the rudder aerodynamic parameters, however, analysis of the rudder-free stability should be made with the complete equations of motion. Good agreement between calculated and measured rudder-free stability characteristics was obtained by use of the general rudder-free stability theory, in which four degrees of lateral freedom are considered. When this assumption is made that the rolling motions alone or the lateral and rolling motions may be neglected in the calculations of rudder-free stability, it is possible to predict satisfactorily the characteristics of the long-period (Dutch roll type) rudder-free oscillation for airplanes only when the effective-dihedral angle is small. With these simplifying assumptions, however, satisfactory prediction of the short-period oscillation may be obtained for any dihedral. Further simplification of the theory based on the assumption that the rudder moment of inertia might be disregarded was found to be invalid because this assumption made it impossible to calculate the characteristics of the short-period oscillations.

STABILITY- FAIRCHILD R2K-1↗

The effect of area aspect ratio on the yawing moments of rudders at large angles of pitch on three fuselages

This reports presents the results of measurements made of yawing moments produced by rudder displacement for seven rudders mounted on each of three fuselages at angles of pitch of 0 degree, 8 degrees, 12 degrees, 20 degrees, 30 degrees and 40 degrees. The dimensions of the rudders were selected to cover the range of areas and aspect ratios commonly used, while the ratios of rudder area to fin area and of rudder chord to fin chord were kept approximately constant. An important result of the measurements is to show that increased aspect ratio gives increased yawing moments for a given area, provided the maximum rudder displacement does not exceed 25 degrees. If large rudder displacements are used, the effect of aspect ratio is not so great.

Dryden, Hugh L↗

Flight-service program for advanced composite rudders on transport aircraft

Flight service experience and in-service inspection results are reported for DC-10 graphite composite rudders during the third year of airline service. Test results and status are also reported for ground-based and airborne graphite-epoxy specimens with three different epoxy resin systems to obtain moisture absorption data. Twenty graphite composite rudders were produced, nine of which were installed on commercial aircraft during the past three years. The rudders collectively accumulated 75,863 flight hours. The high time rudder accumulated 12,740 flight hours in slightly over 36 months. The graphite composite rudders were inspected visually at approximately 1000 flight hour intervals and ultrasonically at approximately 3000 flight hour intervals in accordance with in-service inspection plans. All rudders were judged acceptable for continued service as a result of these inspections. Composite moisture absorption data on small specimens, both ground-based and carried aboard three flight-service aircraft, are given. The specimens include Thornel 300 fibers in Narmco 5208 and 5209 resin systems, and Type AS fibers in the Hercules 3501-6 resin system.

Source record↗

Flight Measurements of the Directional Stability and Control of a P-51D Airplane with a Horn-Balanced Rudder as Compared with Previously Tested Vertical-Tail Configurations

At the request of the Air Materiel Command, Army Air Forces, flight tests were conducted on a P-5lD-20-NA (AAF No. 44-63826) airplane equipped with a horn-balanced rudder. This rudder was fitted with an unbalancing tab as was the original product fan rudder. Tests were made both with the unbalancing tab in operation and with the unbalancing tab locked. The modification to the original vertical tail consisted of removing the cap from the top of the fin and adding 1.91 square feet of area to the rudder as the horn balance and 0.82 square foot of area to the top of the rudder aft of the hinge line. A comparison of the directional stability and control characteristics of the P-51D airplane with three different vertical-tail configurations - the horn balance, original production, and extended tail (with unbalancing tab locked) configurations are presented herein. The tests of the horn-balanced rudder were conducted at the Langley Laboratory in 1945. The tests of the original-tail configuration were previously conducted at the Ames Aeronautical Laboratory. Tests of the extended-tail configuration were conducted at the Langley Laboratory and are reported.

Mungall, Robert G.↗

Advanced composite rudders for DC-10 aircraft: Design, manufacturing, and ground tests

Design synthesis, tooling and process development, manufacturing, and ground testing of a graphite epoxy rudder for the DC-10 commercial transport are discussed. The composite structure was fabricated using a unique processing method in which the thermal expansion characteristics of rubber tooling mandrels were used to generate curing pressures during an oven cure cycle. The ground test program resulted in certification of the rudder for passenger-carrying flights. Results of the structural and environmental tests are interpreted and detailed development of the rubber tooling and manufacturing process is described. Processing, tooling, and manufacturing problems encountered during fabrication of four development rudders and ten flight-service rudders are discussed and the results of corrective actions are described. Non-recurring and recurring manufacturing labor man-hours are tabulated at the detailed operation level. A weight reduction of 13.58 kg (33 percent) was attained in the composite rudder.

Lehman, G. M.↗

Ten years of flight service with DC-10 composite rudders - A backward glance

Carbon-epoxy upper aft rudders have been successfully evaluated on the DC-10 during 10 years of airline flight service. They have flown for more than 320,000 flight hours, with 36,000 flight hours flown by a single rudder. The rudder box is of thin-skin buckled construction and is cocured out-of-autoclave as a one-piece assembly. Weight saving can exceed the rudder weight if full advantage is taken of removing balance weight from the forward rudder.

Hawley, Arthur V.↗

Pressure Distribution over the Rudder and Fin of an Airplane in Flight

This investigation was carried out by the National Advisory Committee for Aeronautics at the Langley Memorial Aeronautical Laboratory for the purpose of determining the loads which occur on the vertical tail surfaces in flight. The method consisted in measuring the pressures simultaneously at 28 points on the rudder and fin by means of a recording multiple manometer. The results show that the maximum load encountered in stunting was 7 pounds per square foot on the rudder and fin, and it is probable that this might rise to 10 pounds per square foot in a violent barrel roll; but in steady flight the average loads do not exceed 0.6 pound per square foot. The maximum load on the rudder and fin may occur at the same instant as the maximum load on the horizontal tail surfaces and the maximum normal acceleration. The torsional moment about the axis of the fuselage due to the rudder and fin may rise as high as 250 foot-pound. The results obtained from this investigation have a direct application to the design of the rudder, fin, and fuselage.

Norton, F H↗

A theoretical investigation of the lateral oscillations of an airplane with free rudder with special reference to the effect of friction

Charts showing the variation in dynamic stability with the rudder hinge-moment characteristics are presented. A stabilizing rudder floating tendency combined with a high degree of aerodynamic balance is shown to lead to oscillations of increasing amplitude. This dynamic instability is increased by viscous-friction in the rudder control system. The presence of solid friction in the rudder control system will cause steady oscillations of constant amplitude if the floating angle of the rudder per unit angle of sideslip is stabilizing and greater than a certain critical value that depends on other airplane parameters, such as vertical-tail area and airplane moment of inertia about the vertical axis. The amplitude of the steady oscillation is proportional to the amount of friction and is generally quite small but increases as the condition of dynamic instability is approached. An approximate method of calculating the amplitudes of the steady oscillation is explained and is illustrated by a numerical example. A more accurate step-by-step calculation of the motion is also made and it is shown that the agreement with the approximate method is good.

Greenberg, Harry↗

NDT of DC-10 graphite-epoxy rudder

The results of visual and ultrasonic nondestructive tests (NDT) on a DC-10 rudder constructed of Thornel 300/5208 graphite-epoxy are presented. A viscous couplant was used for both contact pulse-echo ultrasonics and the Fokker bondtester. Attention is given to the stiffness of cohesive bond structures (the rudder is assembled primarily in a basic six-ply pattern), and to possible delamination. A piezoelectric transducer is employed to sense changes in impedance and signal amplitude. In all, four rudder units were evaluated. The main problems found in the units were porosity and cracking. It is noted that rudder unit four was able to be sufficiently cured to permit static tests on all rib, spar, and skin panel interfaces.

Hagemaier, D. J.↗

Lightning protection of the Fokker 100 CFRP rudder

The construction of the structural parts of the Fokker 100 CFRP rudder is described with respect to the requirements for electrical bonding and lightning protection. Furthermore, the philosophy for the selection of a consumable trailing edge is given. A description of possible alternative designs for trailing edges and their advantages and disadvantages with respect to damage after lightning impact will also be reviewed. An overview of the tests performed on test samples and the rudder construction are presented and discussed. The effectiveness of both the selected structural provisions and trailing edge are described (and proven) by reporting the results of the simulated lightning tests performed. Proof is given that the trailing edge construction and its bonding through the structural parts of the rudder to the main aircraft structure is a solution which results in minor damage to the rudder after lightning impact. Furthermore, it is shown that the selected trailing edge construction is less favored by the structural designers due to the weight penalty.

Ruiter, A. J. M.↗

Influence of orbital-maneuvering-system fairings and rudder flare on the transonic aerodynamic characteristics of a space shuttle orbiter

An investigation was conducted in the Langley 8-foot transonic pressure tunnel to determine the influence of orbital-maneuvering-system fairings and a flared rudder on the aerodynamic characteristics of a space shuttle-orbiter configuration. Tests were made at Mach numbers from 0.4 to 1.2, at angles of attack from -1 deg to 24 deg, at angles of sideslip of 0 deg and 5 deg, and at a Reynolds number, based on model length, of 4 million. The model with the orbital-maneuvering-system fairings had a minimum untrimmed lift-drag ratio from 7.4 to 3.4 at Mach numbers from 0.4 to 1.2 and a maximum trimmed lift-drag ratio of about 3.55 at Mach 0.8 with the rudder flared 30 deg. The directional stability was increased at Mach 0.8 and 1.2 by addition of the orbital-maneuvering-system fairings and at Mach 1.2 by flaring the rudder.

Ellison, J. C.↗

Lessons learned from the DC-10 carbon-epoxy rudder program

With the DC-10 carbon-epoxy rudder, the Douglas Aircraft Company achieved one of the greatest percentage weight savings associated with composite structures. Apart from minor damage from lightning strikes, the 15 rudders put into service have experienced virtually trouble-free operation for about a decade. This paper explains why a multirib, postbuckled skin design was used for the DC-10 composite rudder, how it was justified, and how it would have compared with more conventional sandwich design concepts. Special attention is devoted to the reasons why, for such postbuckled designs, it is better to allow the skin to wrinkle and unload itself than to reinforce it and make it resist buckling until some higher load level is attained. With minor changes in the manufacturing technique, this design concept is ideal for the control surfaces on many aircraft. The paper includes suggestions on how to make even better composite control surfaces in the future.

Hart-Smith, L. J.↗

Piloted Simulation Study of Rudder Pedal Force/Feel Characteristics

A piloted, fixed-base simulation was conducted in 2006 to determine optimum rudder pedal force/feel characteristics for transport aircraft. As part of this research, an evaluation of four metrics for assessing rudder pedal characteristics previously presented in the literature was conducted. This evaluation was based upon the numerical handling qualities ratings assigned to a variety of pedal force/feel systems used in the simulation study. It is shown that, with the inclusion of a fifth metric, most of the rudder pedal force/feel system designs that were rated poorly by the evaluation pilots could be identified. It is suggested that these metrics form the basis of a certification requirement for transport aircraft.

Hess, Ronald A.↗

A Piloted Simulator Evaluation of Transport Aircraft Rudder Pedal Force/Feel Characteristics

A piloted simulation study has been conducted in a fixed-base research simulator to assess the directional handling qualities for various rudder pedal feel characteristics for commercial transport airplanes. That is, the effects of static pedal force at maximum pedal travel, breakout force, and maximum pedal travel on handling qualities were studied. An artificial maneuver with a severe lateral wind shear and requiring runway tracking at an altitude of 50 feet in a crosswind was used to fully exercise the rudder pedals. Twelve active airline pilots voluntarily participated in the study and flew approximately 500 maneuvers. The pilots rated the maneuver performance with various rudder pedal feel characteristics using the Cooper- Harper rating scale. The test matrix had 15 unique combinations of the 3 static pedal feel characteristics. A 10-term, second-order equation for the Cooper-Harper pilot rating as a function of the 3 independent pedal feel parameters was fit to the data. The test matrix utilized a Central Composite Design that is very efficient for fitting an equation of this form. The equation was used to produce contour plots of constant pilot ratings as a function of two of the parameters with the third parameter held constant. These contour plots showed regions of good handling qualities as well as regions of degraded handling qualities. In addition, a numerical equation solver was used to predict the optimum parameter values (those with the lowest pilot rating). Quantitative pilot performance data were also analyzed. This analysis found that the peak values of the cross power spectra of the pedal force and heading angle could be used to quantify the tendency toward directional pilot induced oscillations (PIO). Larger peak values of the cross power spectra were correlated with larger (degraded) Cooper-Harper pilot ratings. Thus, the subjective data (Cooper-Harper pilot ratings) were consistent with the objective data (peak values of the cross power spectra).

Stewart, Eric C.↗

System design of a rudder coordination system

The application of the parameter optimization computer program to the design of a rudder coordination system for the F-8 airplane is summarized. The flight condition was Mach 0.56 at 20,000 feet altitude. The system configuration selected consisted of signal paths that fed yaw rate and aileron signals to the rudder. The two signal paths were summed and then modified by a high pass filter to eliminate any steady state bias signal. The input axis of the yaw gyro was perpendicular to the aircraft zero lift line and the trim angle of attack was 7.75 degrees. The parameter optimization was used to design the complete system first, and then a root locus analysis of the individual component effects was made. The results are presented.

Whitaker, H. P.↗