Vibration Surveys of the P-40 Rudder and Fin-Rudder Assembly
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TABS, RUDDER - CURTISS P-40↗
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Vibration Surveys of the P-47-B Rudder and Fin-Rudder Assembly
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FINS & RUDDERS - REPUBLIC P-47B - VIBRATION↗
The effect of area aspect ratio on the yawing moments of rudders at large angles of pitch on three fuselages
This reports presents the results of measurements made of yawing moments produced by rudder displacement for seven rudders mounted on each of three fuselages at angles of pitch of 0 degree, 8 degrees, 12 degrees, 20 degrees, 30 degrees and 40 degrees. The dimensions of the rudders were selected to cover the range of areas and aspect ratios commonly used, while the ratios of rudder area to fin area and of rudder chord to fin chord were kept approximately constant. An important result of the measurements is to show that increased aspect ratio gives increased yawing moments for a given area, provided the maximum rudder displacement does not exceed 25 degrees. If large rudder displacements are used, the effect of aspect ratio is not so great.
Dryden, Hugh L↗
Flight-service program for advanced composite rudders on transport aircraft
Flight service experience and in-service inspection results are reported for DC-10 graphite composite rudders during the third year of airline service. Test results and status are also reported for ground-based and airborne graphite-epoxy specimens with three different epoxy resin systems to obtain moisture absorption data. Twenty graphite composite rudders were produced, nine of which were installed on commercial aircraft during the past three years. The rudders collectively accumulated 75,863 flight hours. The high time rudder accumulated 12,740 flight hours in slightly over 36 months. The graphite composite rudders were inspected visually at approximately 1000 flight hour intervals and ultrasonically at approximately 3000 flight hour intervals in accordance with in-service inspection plans. All rudders were judged acceptable for continued service as a result of these inspections. Composite moisture absorption data on small specimens, both ground-based and carried aboard three flight-service aircraft, are given. The specimens include Thornel 300 fibers in Narmco 5208 and 5209 resin systems, and Type AS fibers in the Hercules 3501-6 resin system.
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Flight Investigation on a Fighter-type Airplane of Factors which Affect the Loads and Load Distributions on the Vertical Tail Surfaces During Rudder Kicks and Fishtails
Results are presented of a flight investigation conducted on a fighter-type airplane to determine the factors which affect the loads and load distributions on the vertical tail surfaces in maneuvers. An analysis is made of the data obtained in steady flight, rudder kicks, and fishtail maneuvers. For the rudder kicks, the significant loads were the "deflection load" resulting from an abrupt control deflection and the "dynamic load" consisting of a load corresponding to the new static equilibrium condition for the rudder deflected plus a load due to a transient overshoot. The minimum time to reach the maximum control deflection attainable by the pilot in any flight condition was found to be a constant. In the fishtail maneuvers, it was found that the pilot tends to deflect the rudder in phase with the natural frequency of the airplane. The maximum loads measured in fishtails were of the same order of magnitude as those from a rudder kick in which the rudder is returned to zero at the time of maximum sideslip.
Boshar, John↗
Flight Measurements of the Directional Stability and Control of a P-51D Airplane with a Horn-Balanced Rudder as Compared with Previously Tested Vertical-Tail Configurations
At the request of the Air Materiel Command, Army Air Forces, flight tests were conducted on a P-5lD-20-NA (AAF No. 44-63826) airplane equipped with a horn-balanced rudder. This rudder was fitted with an unbalancing tab as was the original product fan rudder. Tests were made both with the unbalancing tab in operation and with the unbalancing tab locked. The modification to the original vertical tail consisted of removing the cap from the top of the fin and adding 1.91 square feet of area to the rudder as the horn balance and 0.82 square foot of area to the top of the rudder aft of the hinge line. A comparison of the directional stability and control characteristics of the P-51D airplane with three different vertical-tail configurations - the horn balance, original production, and extended tail (with unbalancing tab locked) configurations are presented herein. The tests of the horn-balanced rudder were conducted at the Langley Laboratory in 1945. The tests of the original-tail configuration were previously conducted at the Ames Aeronautical Laboratory. Tests of the extended-tail configuration were conducted at the Langley Laboratory and are reported.
Mungall, Robert G.↗
Advanced composite rudders for DC-10 aircraft: Design, manufacturing, and ground tests
Design synthesis, tooling and process development, manufacturing, and ground testing of a graphite epoxy rudder for the DC-10 commercial transport are discussed. The composite structure was fabricated using a unique processing method in which the thermal expansion characteristics of rubber tooling mandrels were used to generate curing pressures during an oven cure cycle. The ground test program resulted in certification of the rudder for passenger-carrying flights. Results of the structural and environmental tests are interpreted and detailed development of the rubber tooling and manufacturing process is described. Processing, tooling, and manufacturing problems encountered during fabrication of four development rudders and ten flight-service rudders are discussed and the results of corrective actions are described. Non-recurring and recurring manufacturing labor man-hours are tabulated at the detailed operation level. A weight reduction of 13.58 kg (33 percent) was attained in the composite rudder.
Lehman, G. M.↗
Ten years of flight service with DC-10 composite rudders - A backward glance
Carbon-epoxy upper aft rudders have been successfully evaluated on the DC-10 during 10 years of airline flight service. They have flown for more than 320,000 flight hours, with 36,000 flight hours flown by a single rudder. The rudder box is of thin-skin buckled construction and is cocured out-of-autoclave as a one-piece assembly. Weight saving can exceed the rudder weight if full advantage is taken of removing balance weight from the forward rudder.
Hawley, Arthur V.↗
Pressure Distribution over the Rudder and Fin of an Airplane in Flight
This investigation was carried out by the National Advisory Committee for Aeronautics at the Langley Memorial Aeronautical Laboratory for the purpose of determining the loads which occur on the vertical tail surfaces in flight. The method consisted in measuring the pressures simultaneously at 28 points on the rudder and fin by means of a recording multiple manometer. The results show that the maximum load encountered in stunting was 7 pounds per square foot on the rudder and fin, and it is probable that this might rise to 10 pounds per square foot in a violent barrel roll; but in steady flight the average loads do not exceed 0.6 pound per square foot. The maximum load on the rudder and fin may occur at the same instant as the maximum load on the horizontal tail surfaces and the maximum normal acceleration. The torsional moment about the axis of the fuselage due to the rudder and fin may rise as high as 250 foot-pound. The results obtained from this investigation have a direct application to the design of the rudder, fin, and fuselage.
Norton, F H↗
NDT of DC-10 graphite-epoxy rudder
The results of visual and ultrasonic nondestructive tests (NDT) on a DC-10 rudder constructed of Thornel 300/5208 graphite-epoxy are presented. A viscous couplant was used for both contact pulse-echo ultrasonics and the Fokker bondtester. Attention is given to the stiffness of cohesive bond structures (the rudder is assembled primarily in a basic six-ply pattern), and to possible delamination. A piezoelectric transducer is employed to sense changes in impedance and signal amplitude. In all, four rudder units were evaluated. The main problems found in the units were porosity and cracking. It is noted that rudder unit four was able to be sufficiently cured to permit static tests on all rib, spar, and skin panel interfaces.
Hagemaier, D. J.↗
Design and test of the 172K fluidic rudder
Progress in the development of concepts for control of aircraft without moving parts or a separate source of power is described. The design and wind tunnel tests of a full scale fluidic rudder for a Cessna 172K aircraft, intended for subsequent flight tests were documented. The 172K fluidic rudder was designed to provide a control force equivalent to 3.3 degrees of deflection of the conventional rudder. In spite of an extremely thin airfoil, cascaded fluidic amplifiers were built to fit, with the capacity for generating the required level of control force. Wind tunnel tests demonstrated that the principles of lift control using ram air power are sound and reliable under all flight conditions. The tests also demonstrated that the performance of the 172K fluidic rudder is not acceptable for flight tests until the design of the scoop is modified to prevent interference with the lift control phenomenon.
Belsterling, C. A.↗
Lightning protection of the Fokker 100 CFRP rudder
The construction of the structural parts of the Fokker 100 CFRP rudder is described with respect to the requirements for electrical bonding and lightning protection. Furthermore, the philosophy for the selection of a consumable trailing edge is given. A description of possible alternative designs for trailing edges and their advantages and disadvantages with respect to damage after lightning impact will also be reviewed. An overview of the tests performed on test samples and the rudder construction are presented and discussed. The effectiveness of both the selected structural provisions and trailing edge are described (and proven) by reporting the results of the simulated lightning tests performed. Proof is given that the trailing edge construction and its bonding through the structural parts of the rudder to the main aircraft structure is a solution which results in minor damage to the rudder after lightning impact. Furthermore, it is shown that the selected trailing edge construction is less favored by the structural designers due to the weight penalty.
Ruiter, A. J. M.↗
Influence of orbital-maneuvering-system fairings and rudder flare on the transonic aerodynamic characteristics of a space shuttle orbiter
An investigation was conducted in the Langley 8-foot transonic pressure tunnel to determine the influence of orbital-maneuvering-system fairings and a flared rudder on the aerodynamic characteristics of a space shuttle-orbiter configuration. Tests were made at Mach numbers from 0.4 to 1.2, at angles of attack from -1 deg to 24 deg, at angles of sideslip of 0 deg and 5 deg, and at a Reynolds number, based on model length, of 4 million. The model with the orbital-maneuvering-system fairings had a minimum untrimmed lift-drag ratio from 7.4 to 3.4 at Mach numbers from 0.4 to 1.2 and a maximum trimmed lift-drag ratio of about 3.55 at Mach 0.8 with the rudder flared 30 deg. The directional stability was increased at Mach 0.8 and 1.2 by addition of the orbital-maneuvering-system fairings and at Mach 1.2 by flaring the rudder.
Ellison, J. C.↗
Lessons learned from the DC-10 carbon-epoxy rudder program
With the DC-10 carbon-epoxy rudder, the Douglas Aircraft Company achieved one of the greatest percentage weight savings associated with composite structures. Apart from minor damage from lightning strikes, the 15 rudders put into service have experienced virtually trouble-free operation for about a decade. This paper explains why a multirib, postbuckled skin design was used for the DC-10 composite rudder, how it was justified, and how it would have compared with more conventional sandwich design concepts. Special attention is devoted to the reasons why, for such postbuckled designs, it is better to allow the skin to wrinkle and unload itself than to reinforce it and make it resist buckling until some higher load level is attained. With minor changes in the manufacturing technique, this design concept is ideal for the control surfaces on many aircraft. The paper includes suggestions on how to make even better composite control surfaces in the future.
Hart-Smith, L. J.↗
Piloted Simulation Study of Rudder Pedal Force/Feel Characteristics
A piloted, fixed-base simulation was conducted in 2006 to determine optimum rudder pedal force/feel characteristics for transport aircraft. As part of this research, an evaluation of four metrics for assessing rudder pedal characteristics previously presented in the literature was conducted. This evaluation was based upon the numerical handling qualities ratings assigned to a variety of pedal force/feel systems used in the simulation study. It is shown that, with the inclusion of a fifth metric, most of the rudder pedal force/feel system designs that were rated poorly by the evaluation pilots could be identified. It is suggested that these metrics form the basis of a certification requirement for transport aircraft.
Hess, Ronald A.↗
System design of a rudder coordination system
The application of the parameter optimization computer program to the design of a rudder coordination system for the F-8 airplane is summarized. The flight condition was Mach 0.56 at 20,000 feet altitude. The system configuration selected consisted of signal paths that fed yaw rate and aileron signals to the rudder. The two signal paths were summed and then modified by a high pass filter to eliminate any steady state bias signal. The input axis of the yaw gyro was perpendicular to the aircraft zero lift line and the trim angle of attack was 7.75 degrees. The parameter optimization was used to design the complete system first, and then a root locus analysis of the individual component effects was made. The results are presented.
Whitaker, H. P.↗
Manufacturing development of DC-10 advanced rudder
The design, manufacture, and ground test activities during development of production methods for an advanced composite rudder for the DC-10 transport aircraft are described. The advanced composite aft rudder is satisfactory for airline service and a cost saving in a full production manufacturing mode is anticipated.
Cominsky, A.↗
The Effect on Rudder Control of Slip Stream Body, and Ground Interference
This investigation was undertaken to determine the relative effects of those factors which may interfere with the rudder control of an airplane, with especial reference to the process of landing. It shows that ground interference is negligible, but that the effects of a large rounded body and of the slip stream may combine to interfere seriously with rudder control at low flying speeds and when taxiing.
Hood, H I↗