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The Revolutionary Vertical Lift Technology (RVLT) Project

The Revolutionary Vertical Lift Technology (RVLT) Project is one of six projects in the Advanced Air Vehicles Program (AAVP) of the NASA Aeronautics Research Mission Directorate. The overarching goal of the RVLT Project is to develop and validate tools, technologies, and concepts to overcome key barriers for vertical lift vehicles. The project vision is to enable the next generation of vertical lift vehicles with aggressive goals for efficiency, noise, and emissions, to expand current capabilities and develop new commercial markets. The RVLT Project invests in technologies that support conventional, non-conventional, and emerging vertical-lift aircraft in the very light to heavy vehicle classes. Research areas include acoustic, aeromechanics, drive systems, engines, icing, hybrid-electric systems, impact dynamics, experimental techniques, computational methods, and conceptual design. The project research is executed at NASA Ames, Glenn, and Langley Research Centers; the research extensively leverages partnerships with the US Army, the Federal Aviation Administration, industry, and academia. The primary facilities used by the project for testing of vertical-lift technologies include the 14- by 22-Ft Wind Tunnel, Icing Research Tunnel, National Full-Scale Aerodynamics Complex, 7- by 10-Ft Wind Tunnel, Rotor Test Cell, Landing and Impact Research facility, Compressor Test Facility, Drive System Test Facilities, Transonic Turbine Blade Cascade Facility, Vertical Motion Simulator, Mobile Acoustic Facility, Exterior Effects Synthesis and Simulation Lab, and the NASA Advanced Supercomputing Complex. To learn more about the RVLT Project, please stop by booth #1004 or visit their website at https://www.nasa.gov/aeroresearch/programs/aavp/rvlt.

NASA

RVLT Concept Vehicle Powertrain Arrangement Study and Candidate Powertrain System Test Arrangements

This work was motivated by the vision of the NASA’s Revolutionary Vertical Lift Technology (RVLT) Project and project goals to support the Urban Air Mobility mission. A RVLT concept vehicle, namely the side-by-side helicopter with hybrid electric propulsion, was selected to conduct a powertrain study. The specific objectives of this work were to explore powertrain designs for the RVLT side by side hybrid electric concept vehicle to assess powertrain configurations, and in the process identify general trends for design tradeoffs, technology barriers, and research needs. A notional powertrain for the vehicle was created, and this led to identifying some mechanical components for development and testing. Three powertrain component concepts designs were created, namely a pericyclic drive mast gearbox, a control clutch, and an overrunning cutch. The design approach and evolution are documented. A universal combining gearbox was conceived and designed that would extend the capability of a NASA test facility for testing and demonstration of technologies for urban air mobility vehicle powertrains. Candidate powertrain test arrangements as enabled by the proposed universal combining gearbox are explained and depicted.

gears

Prediction of Quadrotor Acoustics Using RVLT Toolchain

The NASA Revolutionary Vertical Lift Technology (RVLT) Project toolchain is used to predict the acoustics of the NASA 6-passenger quadrotor concept vehicle. A qualitative study of the blade vertical loading to understand noise trends with tip speed and number of blades was performed. Trends of the individual rotor noise sources (thickness, loading, and broadband) are studied. Noise is predicted and analyzed for three flight conditions: approach (6-deg descent), level flight flyover, and takeoff. Three quadrotor designs are considered: tip speed=700 ft/sec, 3 blades (“700/3”), “550/3”, and “375/7”. The qualitative study shows that during approach multiple, strong BVIs occur on the advancing and retreating sides for “700/3” and “550/3”, but for “375/7” only weak BVIs are present. Consistent with this BVI scenario, the quadrotor noise results show that “700/3” has the highest loading noise (and EPNL) and “375/7” the lowest loading noise (and EPNL), with “550/3” falling in between. Broadband noise during approach and flyover is roughly the same for all three designs. Takeoff broadband noise is much lower, especially for “375/7”. The bulk of the results have been obtained with a rigid uniform blade model, with a flap hinge and a pitch bearing. For “550/3”, noise predictions with elastic nonuniform blades have been initiated and are ongoing.

Quadrotor

RABBIT: A Rapid Low Fidelity BVI Prediction Tool—Comparison and Validation using the NASA RVLT Toolchain

Rotorcraft noise source identification is at the forefront of civil rotorcraft applications with the emergence of the Urban Air Mobility (UAM) market. Blade Vortex Interaction (BVI) has been identified as one key source of noise produced by a rotor. To predict BVI occurrences for various Urban Air Mobility (UAM) configurations, the RApid Blade and Blade-Vortex InTeraction (RABBIT) tool was developed and utilized. The tool is built from a Beddoes Wake Model, and computes variables such as miss distance and BVI angle to calculate an impulse factor, which is able to visualize BVI for a given vehicle and flight condition. A complete checkout of this tool and comparison with CAMRADII and ANOPP2/AARON, is performed. A wake comparison between RABBIT and CAMRADII is presented, and BVI is compared with ANOPP2/AARON’s acoustic pressure time history to verify the tools effectiveness and accuracy. Three NASA Revolutionary Vertical Lift Technology (RVLT) concept vehicles were analyzed with increasing geometric and aerodynamic complexity, including the Quiet Single Main Rotor (QSMR), Side-by-Side, and Quadrotor. An analysis of the results concludes that RABBIT presents a low-fidelity tool that accurately predicts BVI location and intensity for multiple vehicle configurations and various flight conditions.

RABBIT

Best Practices for Predicting Acoustics of a Single Rotor Using the NASA RVLT Conceptual Design Toolchain

To facilitate the development of the Urban Air Mobility (UAM) market, the NASA Revolutionary Vertical Lift Technology Project has created the Conceptual Design Toolchain, a suite of tools developed and/or selected to assist rotorcraft designers in all stages of rotorcraft design. Of particular interest to the UAM noise community are the following two steps in this toolchain: comprehensive analysis and acoustic prediction. Since the UAM application is relatively new, there is a need for a systematic study on how best to utilize these codes. To this end, the current study documents best practices for using the comprehensive analysis codes, CAMRAD II and CHARM, along with the acoustic code AARON. Two single rotors are considered: i) a simple rotor and ii) a rotor that is more exemplary of what UAM designers might use. Best practices are presented for the prediction of both tonal and broadband self-noise, along with the corresponding results. The goal is to provide conceptual designers the tools to conduct accurate noise prediction using the RVLT Conceptual Design Toolchain.

Acoustics

Revolutionary Vertical Lift Technology (RVLT) Side-By-Side Hybrid Concept Vehicle Powertrain Dynamic Model

The Side-by-Side (SBS) Hybrid is one of several Revolutionary Vertical Lift Technology (RVLT) concept aircraft identified by NASA to investigate Urban Air Mobility (UAM) requirements. This paper presents a dynamic model of the SBS Hybrid powertrain built using the Toolbox for the Modeling and Analysis of Thermodynamic Systems (T-MATS) and the Electrical Modeling and Thermal Analysis Toolbox (EMTAT). The model consists of the rotors, electrical power system, and turboshaft engines connected through freewheeling clutches, gearboxes, and multiple shafts. This research effort models the complex behavior of the powertrain, including the operation of the freewheeling clutches and electrical power system at the simulation time scale of the shaft dynamics. Several simulations highlight the key features present in the model and demonstrate its operation.

Powertrain

Revolutionary Vertical Lift Technology (RVLT) Side-By-Side Hybrid Concept Vehicle Powertrain Dynamic Model

The Side-by-Side (SBS) Hybrid is one of several Revolutionary Vertical Lift Technology (RVLT) concept aircraft identified by NASA to investigate Urban Air Mobility (UAM) requirements. This paper presents a dynamic model of the SBS Hybrid powertrain built using the Toolbox for the Modeling and Analysis of Thermodynamic Systems (T-MATS) and the Electrical Modeling and Thermal Analysis Toolbox (EMTAT). The model consists of the rotors, electrical power system, and turboshaft engines connected through freewheeling clutches, gearboxes, and multiple shafts. This research effort models the complex behavior of the powertrain, including the operation of the freewheeling clutches and electrical power system at the simulation time scale of the shaft dynamics. Several simulations highlight the key features present in the model and demonstrate its operation.

powertrain

Revolutionary Vertical Lift Technology (RVLT) Overview

The Aircraft Working Group enables the Advanced Air Mobility (AAM) ecosystem through vehicle development and production as well as individual vehicle management and operations. Aircraft design and operations management develop AAM-inspired concepts and technologies to help define requirements and standards addressing key challenges such as safety, integration, noise, automation, and scalability. This presentation focuses on RVLT electronic Vertical Takeoff Landing Propulsion overview.

Peggy Cornell

Exploration of Design Drivers for the RVLT Lift+Cruise Reference Aircraft

A trade study was performed on an all-electric version of the Lift+Cruise urban air mobility reference aircraft developed under the Revolutionary Vertical Lift Technology Project. The trade study varied the input parameters of mission range, takeoff altitude, mission reserve time, cell specific energy, disk loading, and payload weight. A step-by-step incremental change in the input parameters was also examined. Analyses were performed using the NASA Design and Analysis of Rotorcraft tool and a Rapid Sizing Tool for electric vertical takeoff and landing aircraft. A comparison of the analysis results between the two tools shows good agreement in trends with differences in slope. Overall, the analysis shows that the Lift+Cruise configuration performs poorly on a NASA-defined, energy-dominated mission due to poor aerodynamic efficiency in forward flight. This poor cruise-flight efficiency results in a large energy requirement, which increases the required battery sizing and corresponding aircraft gross weight. As such, continued conceptual design and refinement of the Lift+Cruise reference aircraft by the RVLT Concepts Team will likely be limited.

UAM

Composites for Advanced Drive Systems, A Systems Analysis-Revolutionary Vertical Lift Technology (RVLT)

Rotorcraft propulsion systems are continually looking to improve power density; that is reducing weight and increasing power throughput. In order to advance rotorcraft propulsion system technology, NASA Glenn Research Center (NGRC) contracted Boeing Vertical Lift (Contract #NNA15AB12B, Task Order NNA16BE07T) to perform system level benefit assessments for incorporation of composite materials into rotorcraft transmission gear and shaft systems, in the rotating frame. In general, the environment inside a typical rotorcraft transmission is aggressive for typical composite materials. Design challenges in the rotating frame and related safety risks must be understood and accounted for in the design. Boeing developed a technical approach that evaluated a relatively large population of rotorcraft main transmissions. This technical approach took rotorcraft from various size classes and configurations and applied parametric weight estimating principles to assess the performance impact of composite hybrid technologies inside transmissions, in the rotating frame. Parametric weight estimates showed that composite hybrid technologies account for an average 9% weight savings over the baseline transmissions. More weight savings may be observed when accounting for quantity of transmissions in an aircraft configuration and benefits to airframe, landing gear, and fuel systems. A weight reduction of 595 lbs was calculated for NASA's Large Civil Tilt Rotor (LCTR2) by utilizing composite hybrid components inside the Prop-Rotor Transmission in the rotating frame and accounting for design changes to the airframe, landing gear, and fuel system. In order to develop composite hybrid technologies, sub-scale and full-scale testing should continue, building on the work that NGRC has begun. Design and testing efforts should focus on technical challenges, such as joint and attachment interfaces, temperature effects, inspection procedures, and fault detection. It is recommended to address technical challenges with targeted research and development efforts, conducted at relevant scale, prior to incorporating composite hybrid technologies within the rotating frame of helicopter transmissions.

Darmstadt, Patrick R.