Adaptation of an mos2 'in situ' process for lubricating spacecraft mechanical components
Deposition of molybdenum disulfide film for spacecraft mechanism lubrication
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Deposition of molybdenum disulfide film for spacecraft mechanism lubrication
Adaptation of molybdenum sulfide in situ process for lubricating spacecraft mechanical components
Space tribology and a number of precepts to guide designers in its application are discussed. Of the many techniques available all, without exception, have limitations in performance. Two processes are discussed in more detail and their limitations identified. Some performance results on a liquid space lubricant are given.
Mechanisms for spacecraft optical instrumentation - shutter assembly, rotating mirror, and guillotine shutter
Molybdenum sulfide and Teflon as solid film lubricating materials for spacecraft applications considering low friction coefficient, wear rate, etc
Lubricant selection for lunar missions and manned spacecraft based on compatibility with oxygen-rich environment, propellant, anodic coatings and sliding friction behavior in vacuum
Nimbus B-2 satellite-borne IR spectrometer lubrication using solid film technique, discussing real time and accelerated vacuum environmental tests
Lubricant selection for lunar missions and manned spacecraft based on compatibility with oxygen-rich environment, propellant, anodic coatings and sliding friction behavior in vacuum
Space vehicle lubrication methods, noting design and construction of test apparatus
Recent advances made by industry and government in the field of vacuum lubrication for launch and space vehicles
Measurement of the coefficient of sliding friction of materials on the ranger i spacecraft
Rolling element bearings in spacecraft mechanical systems use solid lubricant composites of polytetrafluoroethylene in the bearing cage which functions as the lubricant reservoir. The cage spaces the rolling elements equally and provides the lubricant at the bearing load-carrying surface.
Many mechanisms used in spacecrafts, such as satellites or the space shuttle, employ ball bearings or gears that need to be lubricated. Normally this is not a problem, but in outer space the regular lubricants that are used on Earth will not function properly. Regular lubricants will quickly vaporize in the near vacuum of space. A unique liquid called a perfluoropolyalkylether (PFPE) has an extremely low vapor pressure, around l0(exp -10) torr at 20 C, and has been used in numerous satellites and is currently used in the space shuttle. Many people refer to the PFPEs as "liquid Teflon". PFPE lubricants however, have a number of problems with them. Lubricants need many soluble additives, especially boundary and anti-wear additives, in them to function properly. All the regular known boundary additives are insoluble in PFPEs and so PFPEs lubricate poorly under highly loaded conditions leading to many malfunctioning ball bearings and gears. JAXA, the Japanese Space Agency, is designing and building a centrifuge rotor to be installed in the International Space Station. The centrifuge rotor is part of a biology lab module. They have selected a PFPE lubricant to lubricate the rotor s ball bearings and NASA bearing experts feel this is not a wise choice. An assessment of the centrifuge rotor design is being conducted by NASA and part of the assessment entails knowing the physical and thermal properties of the PFPE lubricant. One important property, the thermal diffusivity, is not known. An experimental apparatus was set up in order to measure the thermal diffusivity of the PFPE. The apparatus consists of a constant temperature heat source, cylindrical Pyrex glassware, a thermal couple and digital thermometer. The apparatus was tested and calibrated using water since the thermal diffusivity of water is known.
Many of today's spacecraft have long mission lifetimes. Whatever the lubrication method selected, the initial lubricant charge is required to last the entire mission. Fluid lubricant losses are mainly due to evaporation, tribo-degradation, and oil creep out of the tribological regions. In the past, several techniques were developed to maintain the appropriate amount of oil in the system. They were based on oil reservoirs (cartridges, impregnated porous parts), barrier films, and labyrinth seals. Nevertheless, all these systems have had limited success or have not established a proven record for space missions. The system reported here provides to the ball-race contact fresh lubricant in-situ and on demand. The lubricant is stored in a porous cartridge attached to the inner or the outer ring of a ball bearing. The oil is released by heating the cartridge to eject oil, taking advantage of the greater thermal expansion of the oil compared to the porous network. The heating may be activated by torque increases that signal the depletion of oil in the contact. The low surface tension of the oil compared to the ball bearing material is utilized and the close proximity of the cartridge to the moving balls allows the lubricant to reach the ball-race contacts. This oil resupply system can be used to avoid a mechanism failure or reduce torque to an acceptable level and extend the life of the component.
The mechanical properties of Nitinol 60, 60 w/o Ni, 40 w/oTi (55 a/o Ni, 45 a/o Ti) are sufficiently attractive to warrant its consideration as a lubricated spacecraft triboelement. The ability to lubricate Nitinol 60 by the oils usually used on spacecraft mechanisms--Pennzane 2001A, Krytox 143AC and Castrol 815Z - was experimentally determined. These oils were run in the boundary lubrication regime for Nitinol 60 balls running against a 440C steel counterface in the vacuum spiral orbit tribometer. Test results consisting of the coefficient of friction versus time (friction traces) and relative degradation rates are presented. Contrary to the inability to successfully lubricate other metal alloys with high titanium content, it was found that Nitinol 60 is able to be lubricated by these oils. Overall, the results presented here indicate that Nitinol 60 is a credible candidate material for spacecraft bearing applications.
Because many future spacecraft will require mechanisms to operate for long periods of time in environments which are inimical to most bearing lubricants, a series of tests has been started to evaluate 25 grease type lubricants in R-4 size bearings in vacuum at ambient temperature for a 1 year period. Four repetitions of each test are made to provide statistical samples. These tests will be used to select from two to five lubricants for 5 year tests in the same environment. At the present time fifteen test sets have been completed and five sets are being tested. The best results to date have been obtained with perfluoropolyether greases.
The mechanical properties of Nitinol 60, 60 wt% Ni, 40 wt% Ti (55 at.% Ni, 45 at.% Ti) are sufficiently attractive to warrant its consideration as a lubricated triboelement. Triboelements are always run lubricated. The ability to lubricate Nitinol 60 by the oils usually used on spacecraft mechanisms--Pennzane 2001A, Krytox 143AC and Castrol 815Z--was experimentally determined. These oils were run in the boundary lubrication regime for Nitinol 60 balls running against Nitinol 60 counterfaces in the vacuum spiral orbit tribometer. Test results consisting of the coefficient of friction versus time (friction traces) and relative degradation rates of the oils are presented. Contrary to the inability to successfully lubricate other metal alloys with high titanium content, it was found that Nitinol 60 is able to be lubricated by these oils. Overall, the results presented here indicate that Nitinol 60 is a credible candidate material for bearing applications.
Technological areas covered include space lubrication, bearings, aerodynamic devices, spacecraft latches, deployment, positioning, and pointing. Devices for Space Station docking and manipulator and teleoperator mechanisms are also described.